CN102243037B - Full automatic dual-purpose single- and double-layer firecracker knotting machine - Google Patents

Full automatic dual-purpose single- and double-layer firecracker knotting machine Download PDF

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Publication number
CN102243037B
CN102243037B CN2011101948154A CN201110194815A CN102243037B CN 102243037 B CN102243037 B CN 102243037B CN 2011101948154 A CN2011101948154 A CN 2011101948154A CN 201110194815 A CN201110194815 A CN 201110194815A CN 102243037 B CN102243037 B CN 102243037B
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firecrackers
belt pulley
drives
hopper
frame
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Expired - Fee Related
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CN2011101948154A
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Chinese (zh)
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CN102243037A (en
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邓良健
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Individual
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Abstract

The invention relates to a full automatic dual-purpose single- and double-layer firecracker knotting machine, which comprises a high demountable rack and a low demountable rack; a speed regulation motor and a speed changer are arranged on the racks; two longitudinally-aligned panels are fixed above the two racks; hole slots of the panels are used for fixing various shafts through a shaft seat; the two racks are provided with blanking mechanisms, eccentric vibration mechanisms, hopping mechanisms, counting mechanisms, transmission mechanisms and package mechanisms which are respectively corresponding and opposite; in a joint segment of the two racks, two strings of firecrackers can be aligned and overlapped due to reverse rotation and then enter the package mechanism; the speed is regulated by a frequency converter in the whole process; and the number of strings of firecrackers and the number of each string of firecracker are controlled by the counting mechanism and a numerical controller. The full automatic dual-purpose numerical control firecracker knotting machine is ingenious in structure, easy to assemble, disassemble and carry, can produce single- and double-layer firecrackers, and adopts a numerical control technology and a frequency conversion technology, so the precision of a feed product is high, the firecracker quality and efficiency are high, the running fault is low, and the work efficiency is greatly improved.

Description

Single double-deck dual-purpose full-automatic strap loom
Technical field
The present invention relates to a kind of firecrackers processing equipment, specifically a kind of automatic firework row whip, strap loom that can be used for the numerical control dual-purpose multifunctional of individual layer, double-deck fireworks whip encapsulation process.
Background technology
For the machinery of tying whip, basically be divided at present that semi-automatic artificial is operated machine and full-automatic strap loom tool, the product of producing is all common individual layer firecrackers, and function ratio is more single.Can not realize mechanization and full-automation and produce double-deck firecrackers, in full-automatic strap loom tool, the knot whip of double-deck firecrackers encapsulates integrated machinery and always is a blank on technical equipment always.
Summary of the invention
Technical problem to be solved by this invention is can not realize automatically tying the mechanization of whip encapsulation and the problem of full-automatic strap loom function singleness for current double-deck firecrackers production, proposes a kind of simple in structure, easy to operate single double-deck dual-purpose full-automatic strap loom.
The technical scheme that solution the technology of the present invention problem adopts is that the double-deck dual-purpose full-automatic strap loom of this list comprises that two have the dismountable frame of high low head, each is equipped with respectively a head above frame, it is all symmetrical contrary that the part of two heads is installed with hopper, and its rotation direction is also contrary.Each installs two adjacent hoppers side by side above head.Firecrackers, by directly embedding in autocratic band notched belt after hopper gets off, are arranged transmission through delivery platform, and while having arrived the platform afterbody, firecrackers, through the encapsulation of lead-in wire and transparent rubberized fabric, have been tied whip and completed.While leaving platform, the firecrackers of low head directly enter on feed belt, the now forward transmission in the other direction of the firecrackers of another higher head arrives two heads position with one voice, because this bracket height is higher, with another head, a difference in height is arranged, firecrackers are to whereabouts, overturn and make its firecrackers transmission direction with another head identical by the guiding of driven wheel and contact roller, because two heads are at grade, adjusting by mechanism between difference in height, two string firecrackers can align and stack, stack a little just in time at the feed belt leading portion, two firecrackers alignment stack the rear packaging mechanism that simultaneously enters, unified encapsulation.Thus, realized the mechanization production of double-deck firecrackers.
Wherein head comprises the panel with hole slot of two fixing alignment, on panel, with bearing block, is fixed with the axle that several sizes are different, and these axles drive the operation of cutting agency, eccentric shaking mechanism, hopscotch mechanism, counting mechanism, transmission mechanism and packaging mechanism.The operation of two heads is all driven by a buncher, the running speed of regulating strap loom by speed changer and frequency converter.Wherein two heads operations focus between two heads contain a gear and coordinate, two gear set specifications are identical, in the same size, one gear is rotated and is rotated by buncher band moving axis, make the identical speed rotation in the opposite direction of another gear, its belt of taking out of makes another head in the opposite direction whole, identical speed is rotated, thereby guarantee that two string firecrackers stack steadily, and during the hopscotch organisation operations, can make the firecrackers of two heads stop blanking simultaneously and start blanking, the process that makes to cut lead-in wire is more simple and convenient, save waxed paper substrates, digital control more accurate.Due to high low head being arranged between two heads, the actual range that two firecrackers design away has the length gap of a section very little, this just make following that layer of firecrackers get ahead a bit of after, above that layer of firecrackers just stack up, make like this and encapsulated to such an extent that product seems more attractive in appearance, be easy to roll.
The material shaking axle that the material shaking frame that wherein cutting agency of head comprises hopper, the eccentric stiffener that is comprised of capacity eccentric bearing drives, axis of rolling and spindle nose are inclined-planes and one are by counter controls, and the hopscotch mechanism that electromagnetic relay drives is used for controlling stopping and unlatching of firecrackers blanking.The direct connection for transmission of cutting agency mechanism, the band notched belt that the main shaft that transmission mechanism comprises drives, wherein the upper part of belt strides across the platform transmission, in the encapsulation of the enterprising line lead of platform and transparent adhesive tape.The direct connection encapsulation of transmission mechanism mechanism, two string firecrackers are directly unified encapsulation after being superposeed between transmission mechanism and packaging mechanism on packaging mechanism, finally to tail, roll, and generate finished product.
Wherein the scrolling mechanism of counting scale and tail is by sprocket wheel and chain-driving, and gear mechanism has oil groove and is lubricated.The transmission process of firecrackers all is equipped with contact roller and conveyor track, guarantees the normal stable drive of firecrackers.
Double-head design of the present invention, if only with a head blowing, produce the individual layer firecrackers, two head blowings produce double-deck firecrackers, have reached the multi-functional feature of dual-use.
A kind of multi-functional fireworks knot whip packaging machine is disclosed in the single double-deck dual-purpose full-automatic strap loom of the present invention, this function realizes that double-deck fireworks whip encapsulation is integrated, has made up this blank of the knot whip encapsulation integration apparatus disappearance of double-deck firecrackers in full-automatic strap loom tool.And this machinery can the manufacture order layer, double-deck two kinds of firecrackers products, really realized the multi-function action of dual-use.Single-head is set off firecrackers and can be produced the individual layer firecrackers, and Double-head is set off firecrackers and can be produced double-deck firecrackers, and frequency converter and numerical control device production control speed and product specification are simple to operate, stable, good product quality, high efficiency.Due to complex structure, this mechanical length has reached more than two meters, and the detachable apparatus between two frames has well solved the problem of difficult carrying, the detachable carrying separately of two head frames transportation, and handling are simple.And the random firecrackers that occur block the not problem of blanking during for blanking, mechanical autogamy tweezers, the firecrackers that block for cleaning.
The accompanying drawing explanation
Institute's drawings attached all omits machine casing panel, transparent adhesive tape lead packages mechanism, paraffin paper glue feeding mechanism, electromagnetic relay, digitial controller and frequency converter, sprocket wheel and chain, firecrackers track and firecrackers compression bar.
The structural front view that Fig. 1 is the single double-deck dual-purpose full-automatic strap loom of the present invention.
The structure rearview that Fig. 2 is the single double-deck dual-purpose full-automatic strap loom of the present invention.
Fig. 3 is cutting agency front view of the present invention.
The zoomed-in view that Fig. 4 is the eccentric shaking mechanism that comprises of head of the present invention.
The left view that Fig. 5 is the shaker mechanism that comprises in cutting agency of the present invention.
The operation principle schematic diagram that Fig. 6 is hopscotch of the present invention mechanism.
The operation principle schematic diagram that Fig. 7 is firecrackers flange body of the present invention.
The operation principle schematic diagram of the volume whip mechanism that Fig. 8 is tail of the present invention.
In figure: 1-hopper 2-panel 3-knockout rod 4-axis of rolling 5-shaker shaft 6-hopscotch pawl 7-main shaft 8-buncher 9-bearing block 10-gear 11-speed changer 12-countershaft 13-counting scale 14-encapsulates secondary belt pulley 15-and turns over the feed belt all over the eccentric rolling bearing 32-of the wheel 16-platform 17-band material notched belt 18-dress envelope main pulley 19-volume whip low common driving belt 27-of the high frame 22-drive of the frame 21-23-hopper frame 24-big belt pulley 25-small belt pulley 26-firecrackers 28-hopper baffle plate 29-baffle plate trundle 30-bearing holder (housing, cover) 31-of wheel 20-right angle rack 33-lever dolly 34-small rack 35-.
The specific embodiment
Below in conjunction with embodiment and accompanying drawing, the present invention is described in detail.
The present embodiment is non-limiting embodiment of the present invention.
As shown in Figure 1, 2, the present invention includes two and have the dismountable low frame 20 of high low head, high frame 21, wherein be equipped with actuating unit buncher 8 above low frame 20, and gear speed changer 11 also is housed.Low frame 20, be welded with respectively panel 2 above high frame 21, on panel 2, be equipped with cutting agency as Fig. 3, eccentric shaking mechanism as Fig. 4, shaker mechanism as Fig. 5 and hopscotch mechanism as Fig. 6, Fig. 6 is that the hopscotch organisation operations is while mentioning.The bucket bin is fixed on panel 2, and hopper 1 is fixed on hopper frame 23.
Wherein as shown in Figure 2, buncher 8 drives the head system on low frame by big belt pulley 24, small belt pulley 25 and common driving belt 26.Buncher 8 drives speed changer 11 and the big belt pulley 24 coaxial with gear 10 by common driving belt 26 simultaneously, establish two bearing blocks 9 on low frame 20, establish two identical moving gears 10 on bearing block 9, one gear rotates another gear 10 that drives the same size be meshed with it and rotates with same rotational speed, two identical moving gear 10 direction of rotation, and the big belt pulley 24 of drive and its concentric rotates.The head system that this big belt pulley 24 drives on high frame 21 by common driving belt 26 and a series of big belt pulley 24, small belt pulley 25 is rotated, and its velocity of rotation is identical with the velocity of rotation of the head system of low frame 21, opposite direction.
When head brings into operation, wherein the cutting agency in head brings into operation as Fig. 3, firecrackers 27 are deposited in hopper 1, now eccentric shaking mechanism brings into operation as Fig. 4, the axis of rolling 4 rotates and drives eccentric rolling bearing 31 rotations, due to the connection of bearing holder (housing, cover) 30, right angle rack, lever dolly 33 and small rack 34, make the axle that is connected with small rack 34, right angle rack 32 with two knockout rod 3 left and right shake and shake by a small margin, firecrackers are beaten to reality, are trembled down.The now rotation of the axis of rolling 4 also drives the neat blanking of firecrackers 27.Simultaneously, shaker mechanism brings into operation as Fig. 5, and shaker shaft 5 rotates, the rotation of the rotation period drive baffle plate trundle 29 of its high low degree, simultaneously also periodically make hopper baffle plate 29 prop up and fall, make in hopper 1 waste material of firecrackers 27 tremble down from space and drop.
Firecrackers enter from cutting agency is as laggard in Fig. 3 falls the band material notched belt 17 that main shaft 7 and countershaft 12 are established, transmitted scriptures on platform 16, introduced lead-in wire and transparent rubberized fabric on platform, carried out row's whip knot whip work of firecrackers 27, by contact roller and track, make the steady transmission of firecrackers 27.
Wherein, head system on high frame 21 firecrackers 27 row's whip knot whips out are afterwards after platform 16, enter flange body as Fig. 7, track, transparent adhesive tape threading mechanism, contact roller etc. have been omitted in figure, by-turn over all over wheel 15 and turned over whip, then directly with the head system firecrackers 27 out of low frame 20, cross, under the control of track and contact roller, steadily superpose.Firecrackers after stack directly enter feed belt 35, enter packaging mechanism and volume whip mechanism as shown in Figure 8, generate finished product.Wherein, the chain that speed changer is taken out of, omit the accessories such as sprocket wheel chain in figure, and drive counting scale 13, dress envelope main pulley 18,19 rotations of volume whip wheel, rotate thereby drive the secondary belt pulley 14 of encapsulation.The counting of counting scale 13 is controlled by CNC controller, count down to while adjusting numeral, the electromagnetic relay reaction, hopscotch mechanism brings into operation as Fig. 6, omit CNC controller, frequency converter and electromagnetic relay in figure, thereby controlled accuracy and the numerical control of whole production.Hopscotch pawl 6 is mentioned by control relay by hopscotch mechanism does not fall down firecrackers, after several seconds, again under automatic releasing, proceeds counting.

Claims (4)

1. single double-deck dual-purpose full-automatic strap loom, it is characterized in that: comprise that two have difference of height, dismountable, low frame (20), high frame (21), wherein be equipped with actuating unit buncher (8), gear speed changer (11) above low frame (20); Hang down frame (20) and be welded with respectively panel (2) above high frame (21), cutting agency, eccentric shaking mechanism, shaker mechanism and hopscotch mechanism all are housed on panel (2), it is upper that the bucket bin is fixed on panel (2), and hopper (1) is fixed on hopper frame (23); Buncher (8) drives the head system on low frame by big belt pulley (24), small belt pulley (25) and common driving belt (26), buncher (8) drives speed changer (11) and the big belt pulley (24) coaxial with gear (10) by common driving belt (26) simultaneously, establish two bearing blocks (9) on low frame (20), two identical gears (10) are located at respectively diaxon bearing (9) and go up and be meshed, and gear (10) drives with the big belt pulley (24) of its concentric and rotates; The head system that big belt pulley (24) drives on high frame (21) by common driving belt (26) and a series of big belt pulley, small belt pulley (25) is rotated; Firecrackers (27) are deposited in hopper (1), the head system drives the operation of eccentric shaking mechanism, the axis of rolling (4) rotates and drives eccentric rolling bearing (31) rotation, bearing holder (housing, cover) (30) is connected with right angle rack, lever dolly (33) and small rack (34) connecting rod, two knockout rods (3) left and right that small rack (34), the connected axle of right angle rack (32) drive vibrations by a small margin shakes, firecrackers are beaten to reality, trembled down, and the rotation of the axis of rolling (4) also drives the neat blanking of firecrackers (27); Shaker shaft (5) rotate to drive the rotation of baffle plate trundle (29), also periodically makes hopper baffle plate (29) prop up and falls, and makes in hopper (1) waste material of firecrackers (27) tremble down from space and drops simultaneously.
2. single double-deck dual-purpose full-automatic strap loom as claimed in claim 1, it is characterized in that: the main shaft (7) of hopper (1) bottom is provided with band material notched belt (17) with countershaft (12), band material notched belt (17) is connected with platform (16), platform is established contact roller and track on (16), makes steadily transmission of firecrackers (27).
3. single double-deck dual-purpose full-automatic strap loom as claimed in claim 1, it is characterized in that: the platform (16) on high frame (21) is connected with flange body, flange body comprises track, transparent adhesive tape threading mechanism, contact roller, and the platform on low frame (20) also is provided with track and is connected with contact roller and with feed belt (35).
4. single double-deck dual-purpose full-automatic strap loom as claimed in claim 1, it is characterized in that: speed changer is provided with chain-driving counting scale (13), dress envelope main pulley (18), volume whip wheel (19) rotation, and the drive secondary belt pulley of encapsulation (14) rotates, the counting of counting scale (13) is controlled and is connected with hopscotch mechanism with electromagnetic relay by CNC controller, hopscotch pawl (6) is mentioned by control relay by hopscotch mechanism, and firecrackers are not fallen down.
CN2011101948154A 2011-07-13 2011-07-13 Full automatic dual-purpose single- and double-layer firecracker knotting machine Expired - Fee Related CN102243037B (en)

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Application Number Priority Date Filing Date Title
CN2011101948154A CN102243037B (en) 2011-07-13 2011-07-13 Full automatic dual-purpose single- and double-layer firecracker knotting machine

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Application Number Priority Date Filing Date Title
CN2011101948154A CN102243037B (en) 2011-07-13 2011-07-13 Full automatic dual-purpose single- and double-layer firecracker knotting machine

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CN102243037B true CN102243037B (en) 2013-12-11

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017184165A1 (en) * 2016-04-22 2017-10-26 Hewlett-Packard Development Company, L.P. Transporting stray build material

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102490923B (en) * 2011-12-08 2013-09-18 吴德兴 Orbital transfer single/double firecracker packaging machine
CN107806793A (en) * 2017-10-17 2018-03-16 湖南富强中科生物有限公司 A kind of new dilute close adjustable strap loom

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1619252A (en) * 2004-10-26 2005-05-25 株洲市海天机电设备研究所 Full automatic firecrackers string braiding machine
CN2919185Y (en) * 2006-07-14 2007-07-04 廖家富 Firecrackers packaging machine which can felt firecrackers automatically
CN200944030Y (en) * 2006-06-14 2007-09-05 石金根 Full automatic firecracker knitting machine
CN202158809U (en) * 2011-07-13 2012-03-07 邓良健 Single-layer and double-layer full-automatic firecracker knitting machine

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1619252A (en) * 2004-10-26 2005-05-25 株洲市海天机电设备研究所 Full automatic firecrackers string braiding machine
CN200944030Y (en) * 2006-06-14 2007-09-05 石金根 Full automatic firecracker knitting machine
CN2919185Y (en) * 2006-07-14 2007-07-04 廖家富 Firecrackers packaging machine which can felt firecrackers automatically
CN202158809U (en) * 2011-07-13 2012-03-07 邓良健 Single-layer and double-layer full-automatic firecracker knitting machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017184165A1 (en) * 2016-04-22 2017-10-26 Hewlett-Packard Development Company, L.P. Transporting stray build material

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