CN102243037A - Full automatic dual-purpose single- and double-layer firecracker knotting machine - Google Patents
Full automatic dual-purpose single- and double-layer firecracker knotting machine Download PDFInfo
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- CN102243037A CN102243037A CN2011101948154A CN201110194815A CN102243037A CN 102243037 A CN102243037 A CN 102243037A CN 2011101948154 A CN2011101948154 A CN 2011101948154A CN 201110194815 A CN201110194815 A CN 201110194815A CN 102243037 A CN102243037 A CN 102243037A
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Abstract
The invention relates to a full automatic dual-purpose single- and double-layer firecracker knotting machine, which comprises a high demountable rack and a low demountable rack; a speed regulation motor and a speed changer are arranged on the racks; two longitudinally-aligned panels are fixed above the two racks; hole slots of the panels are used for fixing various shafts through a shaft seat; the two racks are provided with blanking mechanisms, eccentric vibration mechanisms, hopping mechanisms, counting mechanisms, transmission mechanisms and package mechanisms which are respectively corresponding and opposite; in a joint segment of the two racks, two strings of firecrackers can be aligned and overlapped due to reverse rotation and then enter the package mechanism; the speed is regulated by a frequency converter in the whole process; and the number of strings of firecrackers and the number of each string of firecracker are controlled by the counting mechanism and a numerical controller. The full automatic dual-purpose numerical control firecracker knotting machine is ingenious in structure, easy to assemble, disassemble and carry, can produce single- and double-layer firecrackers, and adopts a numerical control technology and a frequency conversion technology, so the precision of a feed product is high, the firecracker quality and efficiency are high, the running fault is low, and the work efficiency is greatly improved.
Description
Technical field
The present invention relates to a kind of firecrackers processing equipment, specifically is a kind of full-automatic firecrackers row whip, strap loom that can be used for the numerical control dual-purpose multifunctional of individual layer, double-deck firecrackers knot whip encapsulation process.
Background technology
The machinery that is used to tie whip at present is divided into basically that semi-automatic artificial is operated machine and full-automatic strap loom tool, and the product of being produced all is common individual layer firecrackers, and function ratio is more single.Can not realize mechanization and full-automation and produce double-deck firecrackers, the knot whip of double-deck firecrackers encapsulates incorporate machinery and always is a blank on the technical equipment in the full-automatic strap loom tool always.
Summary of the invention
Technical problem to be solved by this invention is can not realize automatically tying the mechanization of whip encapsulation and the problem of full-automatic strap loom function singleness at present double-deck firecrackers production, proposes a kind of simple in structure, easy to operate single double-deck dual-purpose full-automatic strap loom.
The technical scheme that solution the technology of the present invention problem is adopted is that the double-deck dual-purpose full-automatic strap loom of this list comprises that two have the dismountable frame of high low head, each is equipped with a head respectively above the frame, it all is that symmetry is opposite that the part of two heads is installed with hopper, and its rotation direction also is opposite.Each installs two adjacent side by side hoppers above the head.Directly embed in the autocratic band notched belt after firecrackers are got off by hopper, arrange transmission through delivery platform, when having arrived the platform afterbody, firecrackers through the encapsulation of lead-in wire and transparent rubberized fabric, have promptly been tied whip and have been finished.When leaving platform, the firecrackers of low head directly enter on the feed belt, the firecrackers forward this moment transmission in the other direction of another higher head arrives two heads position with one voice, because this bracket height is more higher, with another head a difference in height is arranged, firecrackers are to the whereabouts, overturn by the guiding of driven wheel and contact roller and to make its firecrackers transmission direction identical with another head, because two heads are at grade, by the adjusting of mechanism between the difference in height, two string firecrackers can align and stack, and stack a little just in time at the feed belt leading portion, enter packaging mechanism simultaneously after the alignment of two firecrackers stacks, unify encapsulation.Thus, realized the mechanization production of double-deck firecrackers.
Wherein head comprises the panel of the groove with holes of two fixing alignment, is fixed with the different axle of several sizes with bearing block on the panel, and these drive the operation of cutting agency, eccentric shaking mechanism, hopscotch mechanism, counting mechanism, transmission mechanism and packaging mechanism.The operation of two heads is all driven by a buncher, the running speed of regulating strap loom by speed changer and frequency converter.Wherein two heads operations focus on contain a gear between two heads and cooperate, two gear set specifications are identical, size is consistent, one gear drives axle by buncher and rotates and rotate, the identical in the opposite direction speed of another gear is rotated, its belt of taking out of makes another head in the opposite direction whole, identical speed is rotated, thereby guarantee that two string firecrackers stack steadily, and during the running of hopscotch mechanism, can make the firecrackers of two heads stop blanking and beginning blanking simultaneously, make the process of cutting lead-in wire more simple and convenient, save waxed paper substrates, digital control more accurate.Owing between two heads high low head is arranged, the actual range that two firecrackers design away has one section very little length gap, below this just makes that layer firecrackers get ahead a bit of after, above that layer firecrackers just stack up, make like this to have encapsulated to such an extent that product seems more attractive in appearance, be easy to roll.
The material shaking axle that the material shaking frame that wherein cutting agency of head comprises hopper, the eccentric stiffener be made up of capacity eccentric bearing drives, axis of rolling and spindle nose are the inclined-planes and one is by counter controls, and the hopscotch mechanism that electromagnetic relay drives is used for controlling stopping of firecrackers blanking and opens.Cutting agency directly connects transmission mechanism, the band notched belt that the main shaft that transmission mechanism comprises drives, and wherein the top of belt strides across the platform transmission, in the encapsulation of enterprising line lead of platform and transparent adhesive tape.Transmission mechanism directly connects packaging mechanism, and two string firecrackers are directly unified encapsulation on packaging mechanism after superposeing between transmission mechanism and packaging mechanism, roll to tail at last, generate finished product.
Wherein the scrolling mechanism of counting scale and tail is driven by sprocket wheel and chain, and gear mechanism has oil groove and is lubricated.The transmission process of firecrackers all is equipped with contact roller and conveyor track, and what guarantee firecrackers normally stablizes transmission.
Two-shipper head design of the present invention, if only promptly produce the individual layer firecrackers with a head blowing, two head blowings are promptly produced double-deck firecrackers, have reached the multi-functional feature of dual-use.
A kind of multi-functional firecrackers knot whip packaging machine is disclosed in the single double-deck dual-purpose full-automatic strap loom of the present invention, this function realizes that the encapsulation of double-deck firecrackers knot whip is integrated, has remedied this blank of the knot whip encapsulation integration apparatus disappearance of double-deck firecrackers in the full-automatic strap loom tool.And this machinery can the manufacture order layer, and double-deck two kinds of firecrackers products have really been realized the multi-function action of dual-use.The unit head is set off firecrackers and can be produced the individual layer firecrackers, and the two-shipper head is set off firecrackers and can be produced double-deck firecrackers, and frequency converter and numerical control device control speed of production and product specification are simple to operate, stable, good product quality, high efficiency.Because complex structure, this mechanical length has reached more than two meters, and the detachable apparatus between two frames has well solved the problem of difficult carrying, the detachable carrying separately of two head frames transportation, and loading and unloading are simple.And the firecrackers that occur at random during for blanking block the not problem of blanking, mechanical autogamy tweezers, be used to clear up the firecrackers that block.
Description of drawings
Institute's drawings attached all omits machine casing panel, transparent adhesive tape lead packages mechanism, paraffin paper glue feeding mechanism, electromagnetic relay, digitial controller and frequency converter, sprocket wheel and chain, firecrackers track and firecrackers compression bar.
Fig. 1 is the structural front view of the single double-deck dual-purpose full-automatic strap loom of the present invention.
Fig. 2 is the structure rearview of the single double-deck dual-purpose full-automatic strap loom of the present invention.
Fig. 3 is a cutting agency front view of the present invention.
The zoomed-in view of the eccentric shaking mechanism that Fig. 4 comprises for head of the present invention.
Fig. 5 is the left view of the shaker mechanism that comprises in the cutting agency of the present invention.
Fig. 6 is the operation principle schematic diagram of hopscotch of the present invention mechanism.
Fig. 7 is the operation principle schematic diagram of firecrackers flange body of the present invention.
Fig. 8 is the operation principle schematic diagram of the volume whip mechanism of tail of the present invention.
Among the figure: 1-hopper 2-panel 3-knockout rod 4-axis of rolling 5-shaker shaft 6-hopscotch pawl 7-main shaft 8-buncher 9-bearing block 10-gear 11-speed changer 12-countershaft 13-counting scale 14-encapsulates secondary belt pulley 15-and turns over the feed belt all over the eccentric rolling bearing 32-of the wheel 16-platform 17-band material notched belt 18-dress envelope main pulley 19-volume whip low common driving belt 27-of the high frame 22-drive of the frame 21-23-hopper frame 24-big belt pulley 25-small belt pulley 26-firecrackers 28-hopper baffle plate 29-baffle plate trundle 30-bearing holder (housing, cover) 31-of wheel 20-right angle rack 33-lever dolly 34-small rack 35-.
The specific embodiment
Below in conjunction with embodiment and accompanying drawing, the present invention is described in detail.
Present embodiment is non-limiting embodiment of the present invention.
As shown in Figure 1, 2, the present invention includes two and have the dismountable low frame 20 of high low head, high frame 21 is equipped with actuating unit buncher 8 above the wherein low frame 20, and gear speed changer 11 also is housed.Low frame 20 is welded with panel 2 respectively above the high frame 21, and cutting agency such as Fig. 3, eccentric shaking mechanism such as Fig. 4, shaker mechanism such as Fig. 5 and hopscotch mechanism such as Fig. 6 are housed on the panel 2, when Fig. 6 mentions for the running of hopscotch mechanism.The bucket bin is fixed on the panel 2, and hopper 1 is fixed on the hopper frame 23.
Wherein as shown in Figure 2, buncher 8 drives the head system of hanging down on the frame by big belt pulley 24, small belt pulley 25 and common driving belt 26.Buncher 8 drives speed changers 11 and the big belt pulley 24 coaxial with gear 10 by common driving belt 26 simultaneously, establish two bearing blocks 9 on the low frame 20, establish two identical moving gears 10 on the bearing block 9, one gear rotates another gear 10 that drives the same size that is meshed with it and rotates with same rotational speed, two identical moving gear 10 direction of rotation, and the big belt pulley 24 of drive and its concentric rotates.This big belt pulley 24 rotates by the head system that common driving belt 26 and a series of big belt pulley 24, small belt pulley 25 drive on the high frame 21, and its velocity of rotation is identical with the velocity of rotation of the head system of low frame 21, and direction is opposite.
When head brings into operation, wherein the cutting agency in the head such as Fig. 3 bring into operation, firecrackers 27 are deposited in the hopper 1, this moment, eccentric shaking mechanism such as Fig. 4 brought into operation, the axis of rolling 4 rotates and drives eccentric rolling bearing 31 rotations, because the connection of bearing holder (housing, cover) 30, right angle rack, lever dolly 33 and small rack 34, make link to each other with small rack 34, right angle rack 32 spool with two knockout rods about 3 shake by a small margin and shake, firecrackers are beaten reality, are trembled down.The rotation of the axis of rolling 4 at this moment also drives the neat blanking of firecrackers 27.Simultaneously, shaker mechanism such as Fig. 5 bring into operation, and shaker shaft 5 rotates the rotation of the rotation period drive baffle plate trundle 29 of its high low degree, simultaneously hopper baffle plate 29 is propped up and fallen, the waste material of firecrackers 27 is trembled down from the space dropped.
Firecrackers fall the laggard band material notched belt 17 that main shaft 7 and countershaft 12 are established of going into from cutting agency such as Fig. 3, transmitted scriptures on the platform 16, on platform, introduced lead-in wire and transparent rubberized fabric, carried out row's whip knot whip work of firecrackers 27, by contact roller and track, make firecrackers 27 steady transmissions.
Wherein, firecrackers 27 row's whip knot whips that head system on the high frame 21 comes out are afterwards through behind the platform 16, enter flange body such as Fig. 7, track, transparent adhesive tape threading mechanism, contact roller etc. have been omitted among the figure, by-turn over all over wheel 15 and turn over whip, the direct then firecrackers 27 that come out with the head system of low frame 20 cross, and under the control of track and contact roller, steadily superpose.Firecrackers after the stack directly enter feed belt 35, enter packaging mechanism and volume whip mechanism as shown in Figure 8, generate finished product.Wherein, the chain that speed changer is taken out of omits accessories such as sprocket wheel chain among the figure, and drive counting scale 13, dress envelope main pulley 18,19 rotations of volume whip wheel are rotated thereby drive the secondary belt pulley 14 of encapsulation.The counting of counting scale 13 is controlled by CNC controller, count down to when adjusting numeral, the electromagnetic relay reaction, hopscotch mechanism such as Fig. 6 bring into operation, omit CNC controller, frequency converter and electromagnetic relay among the figure, thereby controlled the accuracy and the numerical controlization of whole production.Hopscotch pawl 6 is mentioned by control relay by hopscotch mechanism does not fall down firecrackers, puts down automatically again after several seconds, proceeds counting.
Claims (4)
1. single double-deck dual-purpose full-automatic strap loom, it is characterized in that: comprise that two have difference of height, dismountable, low frame (20), high frame (21) is equipped with actuating unit buncher (8), gear speed changer (11) above the wherein low frame (20); Hang down frame 20) and be welded with panel (2) above the high frame (21) respectively, cutting agency, eccentric shaking mechanism, shaker mechanism and hopscotch mechanism all are housed on the panel (2), the bucket bin is fixed on the panel (2), and hopper (1) is fixed on the hopper frame (23); Buncher (8) drives the head system of hanging down on the frame by big belt pulley (24), small belt pulley (25) and common driving belt (26), (26 drive speed changers (11 and the big belt pulley (24) coaxial with gear (10) to buncher (8) by common driving belt simultaneously, establish two bearing blocks (9) on the low frame (20), the diaxon bearing (9) that two identical gears (10) is located at respectively goes up and is meshed, and gear (10) drives big belt pulley (24) rotation with its concentric; Big belt pulley (24) rotates by the head system that common driving belt (26) and a series of big belt pulley, small belt pulley (25) drive on the high frame (21); Firecrackers (27) are deposited in the hopper (1), the head system drives the operation of eccentric shaking mechanism, the axis of rolling (4) rotates and drives eccentric rolling bearing (31) rotation, bearing holder (housing, cover) (30) is connected with right angle rack, lever dolly (33) and small rack (34) connecting rod, shake by a small margin about two knockout rods (3) that the axle that small rack (34), right angle rack (32) link to each other drives and shake, firecrackers are beaten reality, trembled down, and the rotation of the axis of rolling (4) also drives the neat blanking of firecrackers (27); Shaker shaft (5) rotate to drive the rotation of baffle plate trundle (29), simultaneously hopper baffle plate (29) is propped up and is fallen, and the waste material of firecrackers (27) is trembled down from the space dropped.
2. single double-deck dual-purpose full-automatic strap loom as claimed in claim 1, it is characterized in that: the main shaft (7) of hopper (1) bottom is provided with band material notched belt (17) with countershaft (12), band material notched belt (17) is connected with platform (16), platform is established contact roller and track on (16), makes steadily transmission of firecrackers (27).
3. single double-deck dual-purpose full-automatic strap loom as claimed in claim 1, it is characterized in that: the platform (16) on the high frame (21) is connected with flange body, flange body comprises track, transparent adhesive tape threading mechanism, contact roller, and the platform on the low frame (20) also is provided with track and is connected with contact roller and with feed belt (35).
4. single double-deck dual-purpose full-automatic strap loom as claimed in claim 1, it is characterized in that: speed changer is provided with chain drive counting scale (13), dress envelope main pulley (18), volume whip wheel (19) rotation, and the drive secondary belt pulley of encapsulation (14) rotates, the counting of counting scale (13) is connected with hopscotch mechanism by CNC controller control and with electromagnetic relay, hopscotch pawl (6) is mentioned by control relay by hopscotch mechanism, and firecrackers are not fallen down.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011101948154A CN102243037B (en) | 2011-07-13 | 2011-07-13 | Full automatic dual-purpose single- and double-layer firecracker knotting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011101948154A CN102243037B (en) | 2011-07-13 | 2011-07-13 | Full automatic dual-purpose single- and double-layer firecracker knotting machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102243037A true CN102243037A (en) | 2011-11-16 |
| CN102243037B CN102243037B (en) | 2013-12-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011101948154A Expired - Fee Related CN102243037B (en) | 2011-07-13 | 2011-07-13 | Full automatic dual-purpose single- and double-layer firecracker knotting machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN102243037B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102490923A (en) * | 2011-12-08 | 2012-06-13 | 吴德兴 | Orbital transfer single/double firecracker packaging machine |
| CN107806793A (en) * | 2017-10-17 | 2018-03-16 | 湖南富强中科生物有限公司 | A kind of new dilute close adjustable strap loom |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20190030813A1 (en) * | 2016-04-22 | 2019-01-31 | Hewlett-Packard Development Company, L.P. | Transporting stray build material |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1619252A (en) * | 2004-10-26 | 2005-05-25 | 株洲市海天机电设备研究所 | Full automatic firecrackers string braiding machine |
| CN2919185Y (en) * | 2006-07-14 | 2007-07-04 | 廖家富 | Firecrackers packaging machine which can felt firecrackers automatically |
| CN200944030Y (en) * | 2006-06-14 | 2007-09-05 | 石金根 | Full automatic firecracker knitting machine |
| CN202158809U (en) * | 2011-07-13 | 2012-03-07 | 邓良健 | Single-layer and double-layer full-automatic firecracker knitting machine |
-
2011
- 2011-07-13 CN CN2011101948154A patent/CN102243037B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1619252A (en) * | 2004-10-26 | 2005-05-25 | 株洲市海天机电设备研究所 | Full automatic firecrackers string braiding machine |
| CN200944030Y (en) * | 2006-06-14 | 2007-09-05 | 石金根 | Full automatic firecracker knitting machine |
| CN2919185Y (en) * | 2006-07-14 | 2007-07-04 | 廖家富 | Firecrackers packaging machine which can felt firecrackers automatically |
| CN202158809U (en) * | 2011-07-13 | 2012-03-07 | 邓良健 | Single-layer and double-layer full-automatic firecracker knitting machine |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102490923A (en) * | 2011-12-08 | 2012-06-13 | 吴德兴 | Orbital transfer single/double firecracker packaging machine |
| CN102490923B (en) * | 2011-12-08 | 2013-09-18 | 吴德兴 | Orbital transfer single/double firecracker packaging machine |
| CN107806793A (en) * | 2017-10-17 | 2018-03-16 | 湖南富强中科生物有限公司 | A kind of new dilute close adjustable strap loom |
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| Publication number | Publication date |
|---|---|
| CN102243037B (en) | 2013-12-11 |
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