CN102241058A - Packing medium for ceramic tile and automatic feeding system thereof - Google Patents
Packing medium for ceramic tile and automatic feeding system thereof Download PDFInfo
- Publication number
- CN102241058A CN102241058A CN2011101577493A CN201110157749A CN102241058A CN 102241058 A CN102241058 A CN 102241058A CN 2011101577493 A CN2011101577493 A CN 2011101577493A CN 201110157749 A CN201110157749 A CN 201110157749A CN 102241058 A CN102241058 A CN 102241058A
- Authority
- CN
- China
- Prior art keywords
- ceramic tile
- nanometer
- calcium bicarbonate
- water
- super clean
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Landscapes
- Finishing Walls (AREA)
Abstract
The invention discloses a packing medium for a ceramic tile, which comprises the following components in percentage by weight: 60-70 percent of calcium bicarbonate and 30-40 percent of nano-water. The invention also discloses an automatic feeding system of the packing medium for the ceramic tile, which is characterized in that the nano-water of which the temperature is raised to be 25-35DEG C is mixed with calcium bicarbonate; the calcium bicarbonate and the nano-water are evenly distributed on the tile surface by using a pure bright nano polisher; and the calcium bicarbonate and the nano-water completely penetrate into larger air holes and micro cracks on the tile surface. According to the packing medium for the ceramic tile and the automatic feeding system of the packing medium, the medium of calcium bicarbonate of which the granularity is greater than that of nano-water is combined with the nano-water to fill the larger holes and the micro cracks on the tile surface, so that the pure bright stain resistance and the brick surface effect of high-grade tiles are completely achieved.
Description
Technical field
The present invention relates to a kind of filled media of ceramic tile, the added automatically system of filled media, and super clean bright ceramic tile.
Background technology
Ceramic tile by the compacting of raw material powder process, press, kiln fire, series of processes such as polishing, super clean bright antifouling, classification, packing, the last qualified product of high-quality that just can become, tens kinds of raw materials have been used in process of production, because of various Material Characteristics differ, some micro-cracks and surface pores inevitably appear in the process that kiln is fired.Micro-crack and surface pores are very big, sometimes very little sometimes, and its distribution does not have clear regularity, control by rule of thumb by each technical staff fully, cause when finding micro-crack and surface pores are arranged, and have had large batch of product to have this defective.And these defectives have influenced the quality and the antifouling property in daily use of ceramic tile greatly.
At present, the super clean bright antifouling systems of novel high-grade Ceramic Tiles overall application such as ultrawhite brick, pattern permeating tile, micro-powder brick, throwing glazed brick.Super clean bright antifouling system is mainly filled the surface pores and the micro-crack of brick face by nanometer water; for ceramic tile surface increases special safeguard function and constitutionally stable nanoscale protective layer, promoted antifouling property, glossiness and the wear resistance of novel high-grade Ceramic Tiles comprehensively.And that the characteristic of nanometer water is a particle is tiny, and colorless and odorless is transparence, high speed rotation by nanometer polishing machine mill applies certain air pressure again, reaches the pressurization of heating of nanometer water, increase the permeability of nanometer water, make in its surface pores and micro-crack that can penetrate into the brick face fully.Exactly because the characteristic of nanometer water is not reaching the effect of complete filling to some bigger surface pores and micro-crack, thereby influence novel high-grade brick soil resistance and brick face effect in process of production.
Simultaneously, ceramic industry is streamline production, and the output of ceramic tile is had certain requirement, and just the speed to streamline has certain requirement.Its material granule of nanometer water is little of nanoscale, is easy to tiny brick face pore and micro-crack are filled.Under the certain situation of on-line velocity, if brick face pore and micro-crack are big slightly, nanometer water just can't be accomplished complete filling, will occur antifouling not up to standardly in the production, and to the ceramic tile defective is exceeded standard greatly, the fast more situation of this problem on-line velocity will be obvious more.
Summary of the invention
The objective of the invention is to overcome above-mentioned shortcoming, a kind of filled media of ceramic tile, the added automatically system of filled media are provided, use the medium calcium bicarbonate of a kind of graininess greater than nanometer water, unite use with nanometer water bigger brick face pore and micro-crack are filled, reach the super clean bright soil resistance and the brick face effect of the high-grade ceramic tile of comprehensive lifting.
For addressing the above problem, the present invention is achieved through the following technical solutions:
The filled media of a kind of ceramic tile of the present invention, it comprises following components in weight percentage: calcium bicarbonate: 60-70%, nanometer water: 30-40%.
The invention still further relates to a kind of added automatically system of filled media of ceramic tile, it may further comprise the steps:
A. transmit when the super clean bright nanometer polishing machine from the import coil holder through the ceramic tile after the polishing, the calcium bicarbonate that is arranged in the hopper between import coil holder and the super clean bright nanometer polishing machine drops to the brick face;
When b. ceramic tile is through super clean bright nanometer polishing machine, heats to 25-35 ℃ nano drip and drop down onto the brick face, wherein the shared percentage by weight of calcium bicarbonate among the step a and nanometer water is: calcium bicarbonate: 60-70%, nanometer water: 30-40%.
C. utilize first group, second group mill pressurization, the intensification of super clean bright nanometer polishing machine, make the brick surface temperature also reach 25-35 ℃, apply the pressure of 4KG simultaneously, to strengthen the permeability of calcium bicarbonate and nanometer water; By the high speed rotation of mill, make calcium bicarbonate and nanometer water be distributed in the brick face uniformly, and infiltrate into fully among big slightly the brick face pore and micro-crack again.
Be provided with the tracheae of controlling by electromagnetic valve switch at described hopper top, be provided with vibrator in hopper inside, be provided with screen pack at the end of hopper, magnetic valve, vibrator are connected with PLC respectively.
Heating to 25-35 ℃ nanometer water described in the step b, the temperature of heating is preferably heated to 30 ℃, and the temperature of heating of the brick face described in the step c is also preferably heated to 30 ℃.
The invention still further relates to a kind of super clean bright ceramic tile, it adds filled media between ceramic tile surface and nanometer layer 1, and it comprises following components in weight percentage: calcium bicarbonate: 60-70%, nanometer water: 30-40%.
The invention still further relates to a kind of super clean bright ceramic tile of added automatically system preparation of the filled media according to described ceramic tile.
The filled media of ceramic tile of the present invention, between nanometer layer and brick face, fill the mixed liquor of carbonic acid fine particle calcium carbonate and nanometer water, can effectively fill bigger surface pores of brick face (more than the about 1MM of diameter) and micro-crack (more than the about 1MM of length), remedy nanometer water and can only fill the deficiency of small pore and micro-crack, reach the effect of comprehensive filling; Use before the super clean bright nanometer polishing machine because filling work procedure is arranged on, when reaching filling effect, also kept the characteristic of nanometer water, effectively reduced the incidence of the defective such as dirty that comes off, falls, promote the quality of novel high-grade ceramic tile comprehensively.The added automatically system of the filled media that the present invention relates to, be provided with the hopper of controlling automatically by PLC at super clean bright nanometer polishing machine, can on the basis that does not influence original automatic assembly line production, increase the operation of adding the calcium bicarbonate filler, make the better quality of the ceramic tile of production.
Description of drawings
Fig. 1 is the structural representation of having filled the ceramic tile of filled media;
Fig. 2 is the structural representation of the added automatically system of filled media of the present invention;
The figure number explanation:
1 ... nanometer layer 2 ... ceramic tile surface 3 ... filled media 4 ... the import coil holder
5 ... super clean bright nanometer polishing machine 6 ... hopper 7 ... magnetic valve 8 ... tracheae
9 ... vibrator 10 ... screen pack
The specific embodiment
Below in conjunction with embodiment the present invention is described in further detail.
The filled media 3 of ceramic tile of the present invention, it comprises following components in weight percentage: calcium bicarbonate: 60-70%, nanometer water: 30-40%.The specific embodiment sees Table 1:
Table 1: the composition of filled media (percentage by weight %)
| Component | Acid hydrogen calcium (%) | Nanometer water (%) | The nanometer coolant-temperature gage (℃) |
| #1 | 60 | 40 | 25 |
| #2 | 65 | 35 | 30 |
| #3 | 70 | 30 | 35 |
The invention still further relates to a kind of added automatically system of filled media of ceramic tile, it may further comprise the steps:
A. transmit when the super clean bright nanometer polishing machine 5 from import coil holder 4 through the ceramic tile after the polishing, the calcium bicarbonates that are arranged in the hopper 6 between import coil holder 4 and the super clean bright nanometer polishing machine 5 drop to the brick face;
When b. ceramic tile is through super clean bright nanometer polishing machine 5, heat to the nano drip of 25-35 ℃ (preferred 30 ℃) and drop down onto the brick face, wherein the shared percentage by weight of calcium bicarbonate among the step a and nanometer water is: calcium bicarbonate: 60-70%, nanometer water: 30-40% (concrete parameter can be carried out proportioning according to table 1).
C. utilize first group, second group mill pressurization, the intensification of super clean bright nanometer polishing machine 5, make the brick surface temperature also reach 25-35 ℃ (preferred 30 ℃), apply the pressure of 4KG simultaneously, to strengthen the permeability of calcium bicarbonate and nanometer water; By the high speed rotation of mill, make calcium bicarbonate and nanometer water be distributed in the brick face uniformly, and infiltrate into fully among big slightly the brick face pore and micro-crack again.
Be installed between import coil holder 4 and the super clean bright nanometer polishing machine 5 at described hopper 6, hopper 6 tops are provided with the tracheae 8 by the control of magnetic valve 7 switches, be provided with vibrator 9 in hopper 6 inside, magnetic valve 7, vibrator 9 are connected with PLC respectively, be provided with 300 purpose screen packs 10 in the bottom of hopper 6, ensure the fineness of inserts, prevent that oarse-grained inserts from flowing into the brick face, influences fillibility and permeability.
When ceramic tile transmits to super clean bright nanometer polishing machine 5 from import coil holder 4, control the switch of magnetic valve 7 automatically by PLC, apply air pressure about 2KG by tracheae 8, to guarantee that inserts can at the uniform velocity drop to the brick face by hopper 6 end openings.Simultaneously, vibrator 9 makes carbonic acid fine particle calcium carbonate (or the particle degree is approximate, white, tasteless inserts) be unlikely to caking, conglomeration constantly by the fixed frequency action.
The concrete workflow of the added automatically system of the filled media of ceramic tile of the present invention is: PLC controls automatically by the Omron, ceramic tile transmits when super clean bright nanometer polishing machine 5 (K1649A-10 type) import department by import coil holder 4, automatically open magnetic valve 7, open the air pressure about the 2KG that attracts by tracheae 8, carbonic acid fine particle calcium carbonate in the hopper 6 (or the particle degree is approximate, white, tasteless inserts) is pressurizeed.Simultaneously, the continuous vibration by vibrator 9 has prevented inserts caking, conglomeration.
Last inserts is by 300 order stainless steel sift net filtrations, the brick face that acts at the uniform velocity.Simultaneously, utilize PLC to control automatically and open the nanometer water of heating to 30 ℃ of degree, by flow rate calculation, press inserts 60%-70%, the ratio of nanometer water 30%-40% drops to the brick face, has formed the filled media 3 in the process principle figure.
After filled media 3 acts on the brick face, the first two the group mill that re-uses super clean bright nanometer polishing machine 5 (K1649A-10 type) diffuses to whole brick faces to filled media 3, and apply the pressure of about 4KG, strengthen the permeability of filled media 3, filled media 3 is infiltrated among brick face pore and the micro-crack fully.Then carry out the nanometer water polishing, form nanometer water conservation layer with super clean bright nanometer polishing machine 5 (K1649A-10 type).Thereby brick face effect and soil resistance have been improved greatly.
After 3 pairs of bigger brick face pores of filled media and micro-crack are filled in advance, carry out super clean bright antifouling processing by super clean bright nanometer polishing machine 5 (K1649A-10 type) again, nanometer water is filled in tiny pore and the micro-crack.Simultaneously; filled media 3 surfaces in being filled to brick face pore and micro-crack form a nanometer protective layer; thereby accomplish a brick face secondary filling; improved the antifouling treatment effect of super clean bright nanometer polishing machine 5 (K1649A-10 type), promoted antifouling property, glossiness and the wear resistence of brick face comprehensively ceramic tile surface.
The invention still further relates to a kind of super clean bright ceramic tile, it adds filled media 3 between ceramic tile surface 2 and nanometer layer 1, and it comprises following components in weight percentage: calcium bicarbonate: 60-70%, nanometer water: 30-40%.
The invention still further relates to a kind of super clean bright ceramic tile of added automatically system preparation of the filled media according to described ceramic tile.
In sum, only be in the preferable enforcement of the present invention, be not the present invention is done any pro forma restriction; The those of ordinary skill of all industry all can be implemented the present invention swimmingly by the above; But all those skilled in the art can utilize the above technology contents that discloses and a little change of making in not breaking away from the technical solution of the present invention scope, modify and the equivalent variations that develops, and are equivalent embodiment of the present invention; Simultaneously, all foundations essence technology of the present invention all still belongs within the protection domain of technical scheme of the present invention change, modification and the differentiation of any equivalent variations that above embodiment did.
Claims (6)
1. the filled media of a ceramic tile is characterized in that:
It comprises following components in weight percentage: calcium bicarbonate: 60-70%, nanometer water: 30-40%.
2. the added automatically system of the filled media of a ceramic tile is characterized in that:
It may further comprise the steps:
A. transmit when the super clean bright nanometer polishing machine from the import coil holder through the ceramic tile after the polishing, the calcium bicarbonate that is arranged in the hopper between import coil holder and the super clean bright nanometer polishing machine scatters to the brick face;
When b. ceramic tile is through super clean bright nanometer polishing machine, heats to 25-35 ℃ nano drip and drop down onto the brick face, wherein the shared percentage by weight of calcium bicarbonate among the step a and nanometer water is respectively: calcium bicarbonate: 60-70%, nanometer water: 30-40%.
C. utilize first group, second group mill pressurization, the intensification of super clean bright nanometer polishing machine, make the brick surface temperature also reach 25-35 ℃, apply the pressure of 4KG simultaneously, to strengthen the permeability of calcium bicarbonate and nanometer water; By the high speed rotation of mill, make calcium bicarbonate and nanometer water be distributed in the brick face uniformly, and infiltrate into fully among big slightly the brick face pore and micro-crack again.
3. the added automatically system of the filled media of ceramic tile according to claim 2 is characterized in that:
Be provided with the tracheae of controlling by electromagnetic valve switch at described hopper top, be provided with vibrator in hopper inside, be provided with screen pack in the bottom of hopper, magnetic valve, vibrator are connected with PLC respectively.
4. the added automatically system of the filled media of ceramic tile according to claim 2 is characterized in that:
Heating to 25-35 ℃ nanometer water described in the step b, the temperature of heating is preferably heated to 30 ℃, and the temperature of heating of the brick face described in the step c is also preferably heated to 30 ℃.
5. super clean bright ceramic tile is characterized in that:
Add the described filled media of claim 1 between ceramic tile surface and nanometer layer 1, it comprises following components in weight percentage: calcium bicarbonate: 60-70%, nanometer water: 30-40%.
6. the super clean bright ceramic tile of the added automatically system of the filled media of a ceramic tile according to claim 2 preparation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011101577493A CN102241058A (en) | 2011-06-10 | 2011-06-10 | Packing medium for ceramic tile and automatic feeding system thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011101577493A CN102241058A (en) | 2011-06-10 | 2011-06-10 | Packing medium for ceramic tile and automatic feeding system thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102241058A true CN102241058A (en) | 2011-11-16 |
Family
ID=44959393
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011101577493A Pending CN102241058A (en) | 2011-06-10 | 2011-06-10 | Packing medium for ceramic tile and automatic feeding system thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102241058A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106316464A (en) * | 2016-08-22 | 2017-01-11 | 蒙娜丽莎集团股份有限公司 | Matte pore-filling agent and using method thereof |
| CN107199620A (en) * | 2016-03-16 | 2017-09-26 | 上海悦心健康集团股份有限公司 | A kind of distribution device of Ultramicro-powder vitreous stone base brick |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1326901A (en) * | 2000-06-06 | 2001-12-19 | 袁建敏 | Nanometer water |
| CN1557727A (en) * | 2004-01-30 | 2004-12-29 | 徐建中 | Method for preparing nanometer water by physics method |
| CN1583579A (en) * | 2004-06-03 | 2005-02-23 | 徐建中 | Agricultural |
| CN101082249A (en) * | 2007-07-06 | 2007-12-05 | 广东博华陶瓷有限公司 | Polishing brick and method for making same |
| CN201031479Y (en) * | 2007-04-05 | 2008-03-05 | 何汝其 | Novel nano ceramic tile |
| CN101284648A (en) * | 2007-10-29 | 2008-10-15 | 广州市中南泵业有限公司 | Industrial nano-water and uses thereof |
| CN201195927Y (en) * | 2008-05-07 | 2009-02-18 | 佛山高明顺成陶瓷有限公司 | Antimicrobial anti-soil tile |
| CN201635309U (en) * | 2010-01-07 | 2010-11-17 | 泉州荣达陶瓷有限公司 | Nano-antibacterial ceramic tile |
-
2011
- 2011-06-10 CN CN2011101577493A patent/CN102241058A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1326901A (en) * | 2000-06-06 | 2001-12-19 | 袁建敏 | Nanometer water |
| CN1557727A (en) * | 2004-01-30 | 2004-12-29 | 徐建中 | Method for preparing nanometer water by physics method |
| CN1583579A (en) * | 2004-06-03 | 2005-02-23 | 徐建中 | Agricultural |
| CN201031479Y (en) * | 2007-04-05 | 2008-03-05 | 何汝其 | Novel nano ceramic tile |
| CN101082249A (en) * | 2007-07-06 | 2007-12-05 | 广东博华陶瓷有限公司 | Polishing brick and method for making same |
| CN101284648A (en) * | 2007-10-29 | 2008-10-15 | 广州市中南泵业有限公司 | Industrial nano-water and uses thereof |
| CN201195927Y (en) * | 2008-05-07 | 2009-02-18 | 佛山高明顺成陶瓷有限公司 | Antimicrobial anti-soil tile |
| CN201635309U (en) * | 2010-01-07 | 2010-11-17 | 泉州荣达陶瓷有限公司 | Nano-antibacterial ceramic tile |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107199620A (en) * | 2016-03-16 | 2017-09-26 | 上海悦心健康集团股份有限公司 | A kind of distribution device of Ultramicro-powder vitreous stone base brick |
| CN106316464A (en) * | 2016-08-22 | 2017-01-11 | 蒙娜丽莎集团股份有限公司 | Matte pore-filling agent and using method thereof |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110204306A (en) | Thin,tough silk matter exquisiteness matt ceramic brick and preparation method thereof | |
| CN110436963B (en) | Dry grain glaze, dry grain ceramic tile with white suspended floccules and preparation method thereof | |
| CN104140297B (en) | The glaze of embossment phantom ornamental brick and preparation | |
| CN107032612A (en) | A kind of ceramic ink jet of mine tailing containing lepidolite oozes colored cover-coat enamel | |
| CN107973607B (en) | Selective laser melting/sintering forming method for ceramic slurry without binder | |
| CN103466932A (en) | Heat-resistant roll and method of producing sheet glass using heat-resistant roll | |
| CN205185042U (en) | Cloth equipment of preparation parian entire body pottery brick | |
| CN104619933A (en) | Method for the production of solid surfaces for construction | |
| CN102515539B (en) | Novel microcrystallite glass-ceramic composite brick and production method thereof | |
| CN109928740A (en) | A kind of heat-insulation integral Ceramic Tiles and preparation method thereof | |
| CN113400442A (en) | Method for manufacturing glazed tile by using solid powder | |
| CN102241058A (en) | Packing medium for ceramic tile and automatic feeding system thereof | |
| CN109650792A (en) | A kind of the parian brick and preparation method of building waste preparation | |
| CN114538966B (en) | Natural poking texture decorative rock plate and production method thereof | |
| CN108996909A (en) | A kind of ceramic exterior wall brick and preparation method thereof of artificial granite speckle | |
| CN104591804A (en) | Preparation method of ceramic brick with stereoscopic decorative effects | |
| CN101337826B (en) | Technique of preparing microcrystalline glass-ceramic composite board by one-step firing process | |
| CN107685453A (en) | Artificial quartz in lump forming method and equipment | |
| CN103172328A (en) | Fireproof plate | |
| CN102503445B (en) | Preparation method for gas permeable brick with straight through type gas channels | |
| CN107858095A (en) | A kind of high temperature resistant anti-oxidation coating and preparation method thereof | |
| CN105440796A (en) | Low-temperature metal glaze printing ink for ink-jet printing of ceramics and preparation method thereof | |
| CN203530154U (en) | Ceramic tile glaze pouring device | |
| CN102311277A (en) | Spraying apparatus for producing ceramic tiles with imitated natural stone textures | |
| CN101492283B (en) | Process for producing stone without hole |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20111116 |