CN102231315B - Heat exchange device for blast-proof shell of mine explosion-proof dry-type transformer - Google Patents

Heat exchange device for blast-proof shell of mine explosion-proof dry-type transformer Download PDF

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CN102231315B
CN102231315B CN 201110100563 CN201110100563A CN102231315B CN 102231315 B CN102231315 B CN 102231315B CN 201110100563 CN201110100563 CN 201110100563 CN 201110100563 A CN201110100563 A CN 201110100563A CN 102231315 B CN102231315 B CN 102231315B
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copper water
heat pipe
water heat
liquid
pipe
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CN102231315A (en
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孙玉坤
朱熀秋
魏杰
周超
张婷婷
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Jiangsu University
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Abstract

本发明公开一种矿井隔爆干式变压器防爆壳体热交换装置,吸液芯和导热液体均设置在铜水热管中,铜水热管嵌于容纳变压器的波纹壳体的上、下两半壳体的内壁直槽中,铜水热管由连续的垂直于波纹外壳中心轴的铜管连接组成,铜水热管的内部抽成1.3×10-1~1.3×10-4Pa的负压,充有导热液体,吸液芯由毛细多孔材料制成;位于波纹外壳上半部一段的铜水热管为蒸发端、下部一段的铜水热管为冷凝端。本发明运用铜水热管使得矿井隔爆干式变压器的散热效果更加明显,摆脱了单纯依靠高风量电机来解决散热问题的单一散热模式,使得散热器即便采用低转速、低风量电机,同样可以得到满意效果,同时使得困扰风冷散热的噪音问题得到良好改善。

Figure 201110100563

The invention discloses a heat exchange device for an explosion-proof shell of a mine explosion-proof dry-type transformer. The liquid-absorbing core and the heat-conducting liquid are both arranged in a copper water heat pipe, and the copper water heat pipe is embedded in the upper and lower half shells of the corrugated shell housing the transformer. In the straight groove on the inner wall of the body, the copper water heat pipe is composed of continuous copper pipe connections perpendicular to the central axis of the corrugated shell . Heat-conducting liquid, the liquid-absorbing core is made of capillary porous material; the copper water heat pipe in the upper section of the corrugated shell is the evaporation end, and the copper water heat pipe in the lower section is the condensation end. The invention uses the copper water heat pipe to make the heat dissipation effect of the mine flameproof dry-type transformer more obvious, and gets rid of the single heat dissipation mode that only relies on the high air volume motor to solve the heat dissipation problem, so that even if the radiator adopts a low speed and low air volume motor, it can also be obtained. The effect is satisfactory, and at the same time, the noise problem that plagues the air-cooled heat dissipation has been well improved.

Figure 201110100563

Description

一种矿井隔爆干式变压器防爆壳体热交换装置A mine explosion-proof dry-type transformer explosion-proof shell heat exchange device

技术领域 technical field

本发明涉及一种热交换装置,特别涉及用于矿井隔爆干式变压器的防爆壳体的热交换装置。 The invention relates to a heat exchange device, in particular to a heat exchange device used for an explosion-proof shell of a mine explosion-proof dry-type transformer.

背景技术 Background technique

在井下的煤矿生产中,隔爆型干式变压器安装在密闭的壳体里,变压器在工作时所产生的热量是依靠壳体的传导散发到空气中,而壳体内部所安装部件产生的热量大部分是由壳体内部的空气对流及辐射到壳体上,再由壳体与外部空气进行热交换进行散热。 In underground coal mine production, the flameproof dry-type transformer is installed in a closed casing. The heat generated by the transformer during operation is dissipated into the air by the conduction of the casing, while the heat generated by the components installed inside the casing Most of them are convected and radiated to the shell by the air inside the shell, and then the heat exchange between the shell and the external air is carried out to dissipate heat.

当变压器空载运行时的空载损耗产生的热量是通过壳体内的空气对流传递给壳体和靠近铁心的低压线圈,而铁心中部以下所产生的热量却无法通过下部的壳体散发出去,而是由上部壳体承担了散热,这种情况极易导致凝露出现,危及矿井生产安全。当变压器在额定负载下运行时,线圈和铁心是同时发热的,由于负载损耗一般是空载损耗的1.8-2.2倍,导致线圈局部温度过高。 When the transformer is running at no-load, the heat generated by the no-load loss is transferred to the shell and the low-voltage coil close to the iron core through the air convection in the shell, but the heat generated below the middle of the iron core cannot be dissipated through the lower shell, and The upper shell is responsible for heat dissipation, which can easily lead to condensation and endanger mine production safety. When the transformer is running under the rated load, the coil and the core generate heat at the same time. Since the load loss is generally 1.8-2.2 times the no-load loss, the local temperature of the coil is too high.

传统的井下散热装置一般是采用大型风机进行散热或采用传统热管对干式变压器内部进行散热,大型风机不仅噪声巨大,而且其本身是一个用电设备,一旦其发生故障就会影响整个矿井移动负荷中心的安全运行。传统的热管只对变压器进行散热,不能解决变压器的防爆壳体的散热问题。而当变压器的防爆壳体在潮湿的情况下由于整体温度不均出现凝露现象时,不仅会导致人身触电事故发生,还会导致整个井下供电系统的大面积瘫痪。所以在井下的煤矿生产中仅仅依靠传统的散热装置进行散热已经难以满足安全要求。 Traditional underground heat dissipation devices generally use large fans for heat dissipation or traditional heat pipes to dissipate heat inside dry-type transformers. Large fans are not only noisy, but also an electrical device itself. Once it fails, it will affect the mobile load of the entire mine. safe operation of the centre. The traditional heat pipe only dissipates heat for the transformer, and cannot solve the heat dissipation problem of the explosion-proof shell of the transformer. When the explosion-proof casing of the transformer condenses due to uneven overall temperature under wet conditions, it will not only lead to personal electric shock accidents, but also cause large-scale paralysis of the entire underground power supply system. Therefore, in underground coal mine production, it is difficult to meet the safety requirements only by relying on traditional cooling devices for heat dissipation.

发明内容 Contents of the invention

本发明的目的是为了解决现有技术中矿井隔爆干式变压器的防爆壳体由于散热不均而产生凝露问题,提出一种利用环形铜水热管对干式变压器防爆壳体进行热量传输,近而使得热量均匀分布,达到抗凝露目的的热交换装置。 The purpose of the present invention is to solve the problem of condensation in the explosion-proof casing of the mine explosion-proof dry-type transformer in the prior art due to uneven heat dissipation, and propose a method of using an annular copper water heat pipe to transfer heat to the explosion-proof casing of the dry-type transformer. A heat exchange device that makes the heat evenly distributed and achieves the purpose of anti-condensation.

本发明采用的技术解决方案是:具有吸液芯和导热液体,吸液芯和导热液体均设置在铜水热管中,铜水热管嵌于容纳变压器的波纹壳体的上、下两半壳体的内壁直槽中,铜水热管由连续的垂直于波纹外壳中心轴的铜管连接组成,铜水热管的内部抽成1.3×10-1~1.3×10-4Pa的负压,充有导热液体,吸液芯由毛细多孔材料制成;位于波纹外壳上半部一段的铜水热管为蒸发端、下部一段的铜水热管为冷凝端。 The technical solution adopted in the present invention is: a liquid-absorbing core and a heat-conducting liquid are provided, and the liquid-absorbing core and the heat-conducting liquid are arranged in a copper water heat pipe, and the copper water heat pipe is embedded in the upper and lower half shells of the corrugated shell housing the transformer In the straight groove on the inner wall, the copper water heat pipe is composed of continuous copper pipe connections perpendicular to the central axis of the corrugated shell . Liquid, the liquid-absorbing core is made of capillary porous material; the copper water heat pipe located in the upper part of the corrugated shell is the evaporation end, and the copper water heat pipe in the lower part is the condensation end.

本发明与现有技术相比的优点在于: The advantage of the present invention compared with prior art is:

1、本发明运用铜水热管使得矿井隔爆干式变压器的散热效果更加明显,摆脱了单纯依靠高风量电机来解决散热问题的单一散热模式,采用铜水热管使得散热器即便采用低转速、低风量电机,同样可以得到满意效果,同时使得困扰风冷散热的噪音问题得到良好改善。 1. The present invention uses copper water heat pipes to make the heat dissipation effect of mine explosion-proof dry-type transformers more obvious, and gets rid of the single heat dissipation mode that only relies on high air volume motors to solve heat dissipation problems. The air volume motor can also achieve satisfactory results, and at the same time, the noise problem that plagues the air-cooled heat dissipation is well improved.

2、铜水热管的外部可以很方便地采用扩展表面,使传热显著增强,传热系数比传统热管高出5-10倍。铜水热管可以实现纯粹的逆流换热,因而具有较大的传热温差。在传递相同热量的情况下,铜水热管换热器需要较少的传热面积,因而结构紧凑,占地面积和金属消耗量大为减少。铜水热管的传热面积和热管根数容易增减,因而具有较大的伸缩性。冷热两流体的换热,全部为热管内部换热,表面上的积灰比较容易清洗,故维护方便。铜水热管的元件具有良好的可拆换性,便于维护和检修。因为热管元件彼此是独立的,是按一定的顺序排列在一起。不像传统列管式换热器那样,管子之间和管箱是互相联在一起构成一个整体,因而不便于拆卸。有些热管换热器甚至在工作状况下,不用停机就能进行热管元件的更换和检修。铜水热管加热段和冷却段的面积可以根据设备需要进行灵活设计,管壁温度也就可以相应的得到调节,因而具有较强的抗露点腐蚀的能力。此外,即使一支或几支热管腐蚀漏了,也不会造成冷热两种流体的掺混。  2. The outer surface of the copper water heat pipe can be conveniently used to expand the surface, so that the heat transfer is significantly enhanced, and the heat transfer coefficient is 5-10 times higher than that of the traditional heat pipe. The copper water heat pipe can realize pure countercurrent heat exchange, so it has a large heat transfer temperature difference. In the case of transferring the same amount of heat, the copper water heat pipe heat exchanger requires less heat transfer area, so the structure is compact, and the floor space and metal consumption are greatly reduced. The heat transfer area and the number of heat pipes of copper water heat pipes are easy to increase or decrease, so they have greater scalability. The heat exchange between the hot and cold fluids is all inside the heat pipe, and the dust on the surface is easier to clean, so it is easy to maintain. The components of the copper water heat pipe have good detachability and are convenient for maintenance and overhaul. Because the heat pipe elements are independent of each other, they are arranged together in a certain order. Unlike the traditional shell and tube heat exchanger, the tubes and the tube box are connected together to form a whole, so it is not easy to disassemble. Some heat pipe heat exchangers can even replace and overhaul heat pipe elements without stopping the machine under working conditions. The area of the heating section and cooling section of the copper water heat pipe can be flexibly designed according to the needs of the equipment, and the temperature of the tube wall can be adjusted accordingly, so it has a strong ability to resist dew point corrosion. In addition, even if one or several heat pipes are corroded and leaked, it will not cause mixing of the hot and cold fluids. the

附图说明 Description of drawings

以下通过附图和具体实施方式对本发明作进一步阐述; The present invention will be further elaborated below by accompanying drawing and specific embodiment;

图1为本发明结构的主视剖视示意图; Fig. 1 is the front view sectional schematic diagram of structure of the present invention;

图2为图1的A-A剖视图; Fig. 2 is A-A sectional view of Fig. 1;

图中:1.波纹外壳;2.铜水热管;3.吸液芯;4.导热液体;5.变压器。 In the figure: 1. Corrugated shell; 2. Copper water heat pipe; 3. Liquid-absorbing core; 4. Heat-conducting liquid; 5. Transformer.

具体实施方式 Detailed ways

参见图1-2,变压器5安装在容纳其结构的波纹外壳1中,波纹外壳1是上、下两半壳体联接而成,波纹外壳1的横截面是环形,纵截面为垂直波纹形状,即纵截面是连续的垂直于波纹外壳1中心轴排列的波纹状,因此,波纹外壳1内壁是由若干个垂直于波纹外壳1中心轴的直槽组成。本发明具有吸液芯3、导热液体4和铜水热管2、铜水热管2嵌入在波纹壳体1的上、下两半壳体的内壁直槽中,铜水热管2的结构与波纹外壳1相配,是由连续的垂直于波纹外壳1中心轴的铜管连接组成。在铜水热管2中设置吸液芯3和导热液体4。铜水热管2的内部被抽成1.3×10-1~1.3×10-4Pa的负压,充入导热液体4,导热液体4是沸点低、容易挥发的液体,吸液芯3是由毛细多孔材料制成。 Referring to Fig. 1-2, the transformer 5 is installed in the corrugated shell 1 that accommodates its structure. The corrugated shell 1 is formed by connecting the upper and lower half shells. The cross section of the corrugated shell 1 is ring-shaped, and the longitudinal section is in the shape of vertical corrugations. That is, the longitudinal section is continuous and corrugated perpendicular to the central axis of the corrugated shell 1 , therefore, the inner wall of the corrugated shell 1 is composed of several straight grooves perpendicular to the central axis of the corrugated shell 1 . The present invention has a liquid-absorbing core 3, a heat-conducting liquid 4 and a copper water heat pipe 2, and the copper water heat pipe 2 is embedded in the inner wall straight grooves of the upper and lower half shells of the corrugated shell 1, and the structure of the copper water heat pipe 2 is consistent with that of the corrugated shell 1, it is composed of continuous copper pipe connections perpendicular to the central axis of the corrugated shell 1. A liquid-absorbing core 3 and a heat-conducting liquid 4 are arranged in the copper-water heat pipe 2 . The inside of the copper water heat pipe 2 is pumped into a negative pressure of 1.3×10 -1 ~ 1.3×10 -4 Pa, and filled with a heat transfer liquid 4, which is a liquid with a low boiling point and is easy to volatilize. Made of porous material.

安装在波纹外壳1上半部一段的铜水热管2为蒸发端,安装在波纹外壳1下部一段的铜水热管2为冷凝端。当变压器运行过程中热量大部分聚集在波纹外壳1上半部时,即铜水热管2的蒸发端受热时,导热液体4迅速蒸发,蒸气在微小的压力差下流向波纹外壳1下半部,即铜水热管2的冷凝端,并且释放出热量,重新凝结成导热液体4,导热液体4再沿吸液芯3靠毛细力的作用流回蒸发段,如此循环不止,热量通过吸液芯3、导热液体4和铜水热管2传给波纹外壳1下半部,由铜水热管2的一端传至另外一端,实现波纹外壳1的热交换,从根本上解决凝露问题。 The copper water heat pipe 2 installed in the upper section of the corrugated shell 1 is the evaporation end, and the copper water heat pipe 2 installed in the lower section of the corrugated shell 1 is the condensation end. When the transformer is running, most of the heat gathers in the upper half of the corrugated shell 1, that is, when the evaporation end of the copper water heat pipe 2 is heated, the heat transfer liquid 4 evaporates rapidly, and the steam flows to the lower half of the corrugated shell 1 under a small pressure difference. That is, the condensing end of the copper water heat pipe 2 releases heat and condenses into the heat transfer liquid 4 again, and the heat transfer liquid 4 flows back to the evaporation section along the liquid absorption core 3 by the action of capillary force, so that the cycle continues, and the heat passes through the liquid absorption core 3 , heat transfer liquid 4 and copper water heat pipe 2 are transmitted to the lower half of the corrugated shell 1, and are transmitted from one end of the copper water heat pipe 2 to the other end to realize the heat exchange of the corrugated shell 1 and fundamentally solve the problem of condensation.

Claims (1)

1. explosion-proof shell heat exchanger for mine explosion-proof dry type transformer, have liquid-sucking core (3) and heat-conducting liquid (4), it is characterized in that: liquid-sucking core (3) and heat-conducting liquid (4) all are arranged in the copper water heat pipe (2), on the corrugated casing (1) that holds transformer is, lower two halves housing connection forms, the cross section of corrugated casing (1) is annular, the longitudinal section is the continuous corrugated perpendicular to the arrangement of corrugated casing (1) central shaft, the inwall of corrugated casing (1) is comprised of several straight troughs perpendicular to corrugated casing (1) central shaft, and described copper water heat pipe (2) is embedded in the upper of corrugated casing (1), in the inwall straight trough of lower two halves housing; The structure of copper water heat pipe (2) and corrugated casing (1) match, and copper water heat pipe (2) is connected to form by continuous copper pipe, and this continuous copper pipe is perpendicular to corrugated casing (1) central shaft; The inside of copper water heat pipe (2) is pumped into 1.3 * 10 -1~1.3 * 10 -4The negative pressure of Pa is filled with heat-conducting liquid (4); Liquid-sucking core (3) is made by the capillary porous material; The copper water heat pipe (2) that is positioned at one section of the upper half-shell of corrugated casing (1) is condensation end for evaporation ends, the copper water heat pipe (2) that is positioned at one section of the housing lower half of corrugated casing (1).
CN 201110100563 2011-04-21 2011-04-21 Heat exchange device for blast-proof shell of mine explosion-proof dry-type transformer Expired - Fee Related CN102231315B (en)

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