CN102230671A - Antimicrobial enamel inner container of water heater - Google Patents
Antimicrobial enamel inner container of water heater Download PDFInfo
- Publication number
- CN102230671A CN102230671A CN2011101766955A CN201110176695A CN102230671A CN 102230671 A CN102230671 A CN 102230671A CN 2011101766955 A CN2011101766955 A CN 2011101766955A CN 201110176695 A CN201110176695 A CN 201110176695A CN 102230671 A CN102230671 A CN 102230671A
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- enamel
- water heater
- layer
- antibacterial
- antimicrobial
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Abstract
The invention discloses an antimicrobial enamel inner container of a water heater. An antimicrobial enamel layer is adhered to the surface layer of the inner container of the water heater and successively comprises an enamel antimicrobial layer (1), an adhering layer (2) and a steel plate layer (3) from inside to outside, wherein the thickness of the enamel antimicrobial layer is 0.3-0.5mm; the thickness of the adhering layer is 0.02-0.03mm; and the thickness of the steel plate layer is 1.5-2.5mm. The antimicrobial nano silver ion emulsion is evenly mixed with glaze slurry, and then the mixture is coated on the surface of the steel plate layer of the inner container of the water heater with a wet enamel dipping or antimicrobial enamel spraying method; an antimicrobial enamel layer adhered to the surface of the inner container is formed by virtue of baking; and under the existing technical condition, no additional equipment is required, and the existing enamel technology does not need to be changed. The antimicrobial enamel inner container is simple and practicable. Meanwhile, on the premise of solving the problem that the existing water heater can not be thoroughly drained and cleaned, the water quality is purified, and microorganisms in the water can be prevented from generating, and the antimicrobial enamel inner container is easier for wide popularization.
Description
Technical field
The present invention relates to a kind of antibacterial enamel water heater and use and manufacture method, specifically, the present invention relates to the proportioning and the mixed method of antibacterial enamel, and make the method for antibacterial enamel water heater liner.
Background technology
Water heater is to store water by inner bag; and finish water heating by heating element heater, directly take during use in the water heater liner hot water and and cold water mix, obtain to discharge when long the function of hot water; and inner bag is because main body is a steel plate; contact with water for a long time, if there is not protective layer, then very fast generation corrosion phenomenon; have a strong impact on the service life of water heater; the enamel protective layer then arises at the historic moment, and glaze is through high-temperature firing, has enough resistance to compressions, intensity, premium properties such as corrosion-resistant, nontoxic.
At present; its inner bag of the water heater of selling on the market is mainly stainless steel inner container; enamel inner container; its enamel inner container is the storage-type electric water heater first-selection; overwhelming majority's water heater manufacturer all uses enamel inner container; and because water heater again in the process of discharge water; there is the slough that can't obtain exchanging for a long time; do not clean inner bag if do not carry out thorough emptying; water that then should the zone can be deposited in the water heater liner for a long time; because the water quality difference of all parts of the country can produce a large amount of incrustation scales in the long-term again use, simultaneously owing to the protected mode of most manufacturers to inner bag; adopt sacrificial protection; just protect inner bag with the magnesium rod, also have a large amount of oxides to produce in long-term the use, these species precipitate are in the inner bag bottom; for a long time possible polluted water; from a large amount of market dispositions, use the inner bag that was cleaned in 1～2 year, during emptying first; the ubiquity of inner bag bottom water muddy situation in various degree, this present situation make us producing worried to the health index of water.
Current, silver ion can become well known fact by sterilization, rise as far back as the thirties in 20th century, west man and domestic powder or the solution that has begun to use silver prevent and eliminate various bacteriums to cause disease, a large amount of medical devices also obtains promoting, and Ag+ can attract the sulfydryl on the protease in the bacterial body (SH), to combine with it rapidly consumingly, make the protease loss of activity, cause bacterium death.After bacterium was killed by Ag+, Ag+ contacted with other bacterium colony more again by dissociating out in the bacterium corpse, carries out said process again and again, and this also is the persistent reason of silver-colored sterilization.
Summary of the invention
The objective of the invention is to adopt the mode of adding antimicrobial nano silver ion prescription, directly adopt existing enamel technology in conjunction with existing water heater liner enamel technology, simple, and improve the present situation that may produce unclean microorganism in the present water quality, provide
A kind of antibacterial enamel water heater liner
For realizing the object of the invention, a kind of antibacterial enamel water heater liner, its special character is: the adherence of antibacterial enamel layer is followed successively by enamel antibiotic layer, adhesive layer, steel plate layer from the inside to the outside on the water heater liner top layer, and the thickness of described enamel antibiotic layer is between 0.3～0.5 millimeter; The thickness of described adhesive layer is between 0.02～0.03 millimeter, and the thickness of the steel plate layer of being told is between 1.5～2.5 millimeters;
Antibacterial nano silver ion emulsion and glaze slip evenly mix the back and adopt the wet method that dipping or static spray of warding off, and coat water heater liner steel plate laminar surface, form adherence in the antibacterial enamel layer on inner bag surface by firing; Mixed method is that wet method stirs or dry stirring, and incorporation time is 20～30 minutes; Firing temperature is 800～900 ℃, and firing time is 7～10 minutes;
Antibacterial nano silver ion emulsion accounts for 2%～4% of glaze slip weight.
Described a kind of antibacterial enamel water heater liner, its special character is: antibacterial nano silver ion emulsion and glaze slip mixed liquor, evenly wetly ward off dipping or static sprays in inner bag surface, sinter molding again.
Described a kind of antibacterial enamel water heater liner, its special character is: antibacterial nano silver ion particle diameter is 10～20nm, the emulsifying liquid proportioning is an antibacterial nano silver ion 15～25%, and all the other are water, is to get final product in 2～4% adding glaze slips it by the glaze percentage by weight.
Described a kind of antibacterial enamel water heater liner, its special character is: the glaze powder composition in the described glaze slip is grouped into by following one-tenth: SiO
240%～50%; FeO
30.1%～0.3%; CaCO
32%～4%; Al
2O
35%～8%; B
2O
310%～12%; K
2CO
33%～5%; Na
2O
310%～12%; LiCO
32%～4%; CaF
25%～7%; Ni
2O
31%～3%; Co
2O
32%～4%; BaCO
30.1%～0.3%; MnO
20.2%～0.5%; ZnO 0.5%～0.8%.
Described a kind of antibacterial enamel water heater liner, its special character is: manufacturing feature is, surface of steel plate is handled degreasing-pickling-neutralization-drying.
Described a kind of antibacterial enamel water heater liner, its special character is: preparation antimicrobial nano silver emulsion → preparation glaze slip → mixings glaze slip → wet method once wet ward off flood or static spray → preliminary drying drying → once fire forms.
Described a kind of antibacterial enamel water heater liner, its special character is: mix glaze slip and comprise antibacterial nano silver emulsion and glaze slip, wetting and warding off dip time is 5～7 minutes, the preliminary drying temperature is 180～220 ℃, the preliminary drying time is 8～10 minutes, firing temperature is 800～900 ℃, and the once-firing time is 7～10 minutes.
The present invention relatively and the advantage of prior art, owing to adopt the exclusive antibacterial nano silver emulsion and the mixed liquor of glaze slip, directly under existing process conditions, need not drop into any extra equipment and change existing enamel technology, simple, also reach simultaneously and improve present water heater and do not obtain for a long time purifying water and suppressing the generation of microorganism in the water under the condition that thorough emptying cleans, promoted widely easilier.
Description of drawings:
Fig. 1: the partial sectional view that is water heater liner of the present invention.
The specific embodiment
Below in conjunction with the specific embodiment, the present invention is described in further detail, be used to understand the present invention with embodiment, and unrestricted the present invention.
Embodiment 1
As shown in Figure 1, a kind of antibacterial enamel water heater liner, the adherence of antibacterial enamel layer is followed successively by enamel antibiotic layer 1, adhesive layer 2, steel plate layer 3 from the inside to the outside on the water heater liner top layer, and the thickness of described enamel antibiotic layer is between 0.3～0.5 millimeter; The thickness of described adhesive layer is between 0.02～0.03 millimeter, and the thickness of the steel plate layer of being told is between 1.5～2.5 millimeters;
Antibacterial nano silver ion emulsion and glaze slip evenly mix the back and adopt the wet method that dipping or static spray of warding off, and coat water heater liner steel plate laminar surface, form adherence in the antibacterial enamel layer on inner bag surface by firing; Mixed method is that wet method stirs or dry stirring, and incorporation time is 20～30 minutes, and firing temperature is 800～900 ℃, and firing time is 7～10 minutes;
Antibacterial nano silver ion emulsion accounts for 2%～4% of glaze slip weight.
At first with the steel for water heater inner container plate, through operations such as blanking shearing, stretching, punching press, welding, processing hot water device inner bag blank, the used steel plate of water heater need meet the cold-reduced sheet of China's national standard, steel plate thickness need satisfy the specified bearing strength demand of water heater, consider from processing, cost aspect, generally use between 1.5～2.5 millimeters.
Need after the moulding of inner bag blank to blank clean, degreasing, pickling, neutralization, drying, replace modes such as degreasing, pickling, neutralization by also available other process conditions of above step, adopt the mode of shot-peening to carry out surface of steel plate and handle.
Preparation antimicrobial nano silver ion emulsion, the employing particle diameter is 10～20nm, and the emulsifying liquid proportioning is an antibacterial nano silver ion 15～25%, and all the other are water;
In the present embodiment, the antibacterial nano silver ion is 15% in the antimicrobial nano silver ion emulsion;
The preparation glaze slip with glaze and clear water neutralization, immerses in the glaze slip with 10 * 10cm standard jig, and control rest amount reaches suitable dilution ratio.
The composition of glaze powder is in the present embodiment: SiO
240%; FeO
30.2%; CaCO
34%; Al
2O
38%; B
2O
312%; K
2CO
35%; Na
2O
312%; LiCO
34%; CaF
27%; Ni
2O
33%; Co
2O
34%; BaCO
30.1; MnO
20.2%; ZnO 0.5%.
Antibacterial nano silver ion emulsion accounts for 2% of glaze slip weight.
Then antibacterial nano silver emulsion is mixed with glaze slip is full and uniform, hybrid mode is for stirring, incorporation time is 20～30 minutes, adopt the wet mode that dipping or static spray of warding off, uniformly attached to the water heater liner surface of steel plate, wetting and warding off dip time is 5～7 minutes, carrying out the preliminary drying drying, the preliminary drying temperature is 180～220 ℃, the preliminary drying time is 8～10 minutes, finally advances in the firing furnace to burn till again, and firing temperature is 800～900 ℃, the once-firing time is 7～10 minutes, burns till the back cooling forming that finishes.Realized that promptly a kind of adherence of the present invention has the manufacturing of antibacterial enamel layer water heater liner.
Embodiment 2
The emulsifying liquid proportioning is an antibacterial nano silver ion 15～25%, and all the other are water;
In the present embodiment, the antibacterial nano silver ion is 25% in the antimicrobial nano silver ion emulsion;
The composition of glaze powder is SiO
250%; FeO
30.3%; CaCO
33%; Al
2O
38%; B
2O
312%; K
2CO
35%; Na
2O
310%; LiCO
32%; CaF
25%; Ni
2O
31%; Co
2O
32.1%; BaCO
30.3%; MnO
20.5%; ZnO 0.8%.
Antibacterial nano silver ion emulsion accounts for 4% of glaze slip weight.
More than the manufacturing process of antibacterial enamel water heater liner of the present invention; also can in the scope that maybe can predict known to those skilled in the art, adjust; as allocate form, enamel and add composition, allotment ratio, temperature, time and all can in certain scope, adjust; under the principle situation that does not break away from the present technique invention, all be considered as the protection domain of present technique invention.Above-described only is preferential embodiment of the present invention.Should be pointed out that for the person of ordinary skill of the art under the situation that does not break away from the principle of the invention, can also make some improvement and modification, this also is considered as protection scope of the present invention.
Claims (7)
1. antibacterial enamel water heater liner, it is characterized in that: the adherence of antibacterial enamel layer is on the water heater liner top layer, be followed successively by enamel antibiotic layer (1), adhesive layer (2), steel plate layer (3) from the inside to the outside, the thickness of described enamel antibiotic layer is between 0.3～0.5 millimeter; The thickness of described adhesive layer is between 0.02～0.03 millimeter, and the thickness of the steel plate layer of being told is between 1.5～2.5 millimeters;
Antibacterial nano silver ion emulsion and glaze slip evenly mix the back and adopt the wet method that dipping or static spray of warding off, and coat water heater liner steel plate laminar surface, form adherence in the antibacterial enamel layer on inner bag surface by firing; Mixed method is that wet method stirs or dry stirring, and incorporation time is 20～30 minutes; Firing temperature is 800～900 ℃, and firing time is 7～10 minutes;
Antibacterial nano silver ion emulsion accounts for 2%～4% of glaze slip weight.
2. according to the described a kind of antibacterial enamel water heater liner of claim 1, it is characterized in that antibacterial nano silver ion emulsion and glaze slip mixed liquor, evenly wetly ward off dipping or static sprays in inner bag surface, sinter molding again.
3. a kind of antibacterial enamel water heater liner according to claim 2, it is characterized in that: antibacterial nano silver ion particle diameter is 10～20nm, the emulsifying liquid proportioning is an antibacterial nano silver ion 15～25%, and all the other are water, is to get final product in 2～4% adding glaze slips it by the glaze percentage by weight.
4. according to any described a kind of antibacterial enamel water heater liner of claim 1～3, it is characterized in that: the glaze powder composition in the described glaze slip is grouped into by following one-tenth: SiO
240%～50%; FeO
30.1%～0.3%; CaCO
32%～4%; Al
2O
35%～8%; B
2O
310%～12%; K
2CO
33%～5%; Na
2O
310%～12%; LiCO
32%～4%; CaF
25%～7%; Ni
2O
31%～3%; Co
2O
32%～4%; BaCO
30.1%～0.3%; MnO
20.2%～0.5%; ZnO 0.5%～0.8%.
5. a kind of antibacterial enamel water heater liner according to claim 1 is characterized in that: manufacturing feature is, surface of steel plate is handled degreasing-pickling-neutralization-drying.
6. according to the described a kind of antibacterial enamel water heater liner of claim 2～3, it is characterized in that:, preparation antimicrobial nano silver emulsion → preparation glaze slip → mixings glaze slip → wet method once wet ward off flood or static spray → preliminary drying drying → once fire forms.
7. a kind of antibacterial enamel water heater liner according to claim 6, it is characterized in that: mix glaze slip and comprise antibacterial nano silver emulsion and glaze slip, wetting and warding off dip time is 5～7 minutes, the preliminary drying temperature is 180～220 ℃, the preliminary drying time is 8～10 minutes, firing temperature is 800～900 ℃, and the once-firing time is 7～10 minutes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110176695 CN102230671B (en) | 2011-06-01 | 2011-06-28 | Antimicrobial enamel inner container of water heater |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110146106 | 2011-06-01 | ||
| CN201110146106.9 | 2011-06-01 | ||
| CN 201110176695 CN102230671B (en) | 2011-06-01 | 2011-06-28 | Antimicrobial enamel inner container of water heater |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102230671A true CN102230671A (en) | 2011-11-02 |
| CN102230671B CN102230671B (en) | 2013-07-17 |
Family
ID=44843266
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110176695 Active CN102230671B (en) | 2011-06-01 | 2011-06-28 | Antimicrobial enamel inner container of water heater |
| CN2011202221689U Expired - Fee Related CN202141193U (en) | 2011-06-01 | 2011-06-28 | Antibacterial enamelled inner container of water heater |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011202221689U Expired - Fee Related CN202141193U (en) | 2011-06-01 | 2011-06-28 | Antibacterial enamelled inner container of water heater |
Country Status (1)
| Country | Link |
|---|---|
| CN (2) | CN102230671B (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102563875A (en) * | 2012-01-17 | 2012-07-11 | 广东万家乐燃气具有限公司 | Enamel inner container of antibacterial electric water heater and manufacturing method thereof |
| CN102944063A (en) * | 2012-09-27 | 2013-02-27 | 广东万家乐燃气具有限公司 | Antibacterial enamel tank for water heater and production method thereof |
| CN104197519A (en) * | 2014-08-25 | 2014-12-10 | 广东惠洁宝电器有限公司 | Healthy electric water heater |
| CN105257932A (en) * | 2015-11-30 | 2016-01-20 | 苏州众捷汽车零部件有限公司 | Flange |
| CN107981702A (en) * | 2016-10-26 | 2018-05-04 | 佛山市顺德区美的电热电器制造有限公司 | A kind of antibacterial non-stick cookware and its manufacture method |
| CN109592189A (en) * | 2017-09-30 | 2019-04-09 | 上海住邦电器有限公司 | Nano-silver anion restraining and sterilizing bacteria liner enamelled vessel |
| CN110255905A (en) * | 2019-07-02 | 2019-09-20 | 浙江开尔新材料股份有限公司 | The preparation method of antibacterial enamel glaze slip, preparation method and antibacterial enamel plate |
| CN112283934A (en) * | 2020-08-31 | 2021-01-29 | 广东史麦斯电器有限公司 | Electric water heater inner container of high-temperature antibacterial powder |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102230671B (en) * | 2011-06-01 | 2013-07-17 | 广东格美淇电器有限公司 | Antimicrobial enamel inner container of water heater |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101210738A (en) * | 2006-12-28 | 2008-07-02 | 海尔集团公司 | Water heater porcelain enamel inner bag and manufacturing method thereof |
| CN201621855U (en) * | 2009-11-27 | 2010-11-03 | 张茂勇 | Inorganic antimicrobial antiseptic enamel thermal water tank |
| CN202141193U (en) * | 2011-06-01 | 2012-02-08 | 广东格美淇电器有限公司 | Antibacterial enamelled inner container of water heater |
-
2011
- 2011-06-28 CN CN 201110176695 patent/CN102230671B/en active Active
- 2011-06-28 CN CN2011202221689U patent/CN202141193U/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101210738A (en) * | 2006-12-28 | 2008-07-02 | 海尔集团公司 | Water heater porcelain enamel inner bag and manufacturing method thereof |
| CN201621855U (en) * | 2009-11-27 | 2010-11-03 | 张茂勇 | Inorganic antimicrobial antiseptic enamel thermal water tank |
| CN202141193U (en) * | 2011-06-01 | 2012-02-08 | 广东格美淇电器有限公司 | Antibacterial enamelled inner container of water heater |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102563875A (en) * | 2012-01-17 | 2012-07-11 | 广东万家乐燃气具有限公司 | Enamel inner container of antibacterial electric water heater and manufacturing method thereof |
| CN102944063A (en) * | 2012-09-27 | 2013-02-27 | 广东万家乐燃气具有限公司 | Antibacterial enamel tank for water heater and production method thereof |
| CN102944063B (en) * | 2012-09-27 | 2015-06-17 | 广东万家乐燃气具有限公司 | Antibacterial enamel tank for water heater and production method thereof |
| CN104197519A (en) * | 2014-08-25 | 2014-12-10 | 广东惠洁宝电器有限公司 | Healthy electric water heater |
| CN105257932A (en) * | 2015-11-30 | 2016-01-20 | 苏州众捷汽车零部件有限公司 | Flange |
| CN107981702A (en) * | 2016-10-26 | 2018-05-04 | 佛山市顺德区美的电热电器制造有限公司 | A kind of antibacterial non-stick cookware and its manufacture method |
| CN109592189A (en) * | 2017-09-30 | 2019-04-09 | 上海住邦电器有限公司 | Nano-silver anion restraining and sterilizing bacteria liner enamelled vessel |
| CN109592189B (en) * | 2017-09-30 | 2021-04-30 | 上海住邦电器有限公司 | Nano-silver negative ion bacteriostatic and bactericidal inner container enamel container |
| CN110255905A (en) * | 2019-07-02 | 2019-09-20 | 浙江开尔新材料股份有限公司 | The preparation method of antibacterial enamel glaze slip, preparation method and antibacterial enamel plate |
| CN110255905B (en) * | 2019-07-02 | 2022-06-03 | 浙江开尔新材料股份有限公司 | Antibacterial enamel glaze slurry, preparation method and preparation method of antibacterial enamel plate |
| CN112283934A (en) * | 2020-08-31 | 2021-01-29 | 广东史麦斯电器有限公司 | Electric water heater inner container of high-temperature antibacterial powder |
Also Published As
| Publication number | Publication date |
|---|---|
| CN202141193U (en) | 2012-02-08 |
| CN102230671B (en) | 2013-07-17 |
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