CN102230263A - Sock steam shaping machine - Google Patents
Sock steam shaping machine Download PDFInfo
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- CN102230263A CN102230263A CN2011101730737A CN201110173073A CN102230263A CN 102230263 A CN102230263 A CN 102230263A CN 2011101730737 A CN2011101730737 A CN 2011101730737A CN 201110173073 A CN201110173073 A CN 201110173073A CN 102230263 A CN102230263 A CN 102230263A
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Abstract
The invention discloses a sock steam shaping machine belonging to the field of knit goods finishing equipment. The sock steam shaping machine comprises a heating device, a shaping drying device, a sock car and a connection device, wherein the heating device consists of a combustion chamber and a circular fan; the shaping drying device consists of a shaping working chamber and a base; the sock car consists of a sock rack and a sock car base for fixing the sock rack; and the connection device consists of a wind feeding channel and a wind returning channel, wherein the sock rack can rotate horizontally. Knit goods heated and shaped by the invention are shaped evenly, so that the appearance quality of the products is largely improved; and the post-procedure matching difficulty is reduced; an individual steam generator is used for avoiding damage of hearth walls and pollution on machines and products by scale caused by spraying water on the walls of the high temperature combustion chamber in the same technology at present, thus the service life of the equipment is prolonged.
Description
Technical field
Product of the present invention belongs to knitwear post processing equipment field, is specially socks steam shaping machine.
Background technology
Existing knitwear typing especially at the typing of socks, panty hose, underwear, in order to reach required vapor (steam) temperature, is generally all used the high temperature and high pressure steam shaping technology.Though this conventional art typing effect is good, but owing to need boiler to produce high temperature and high pressure steam and pressure-resistant equipment, investment is big, takes up an area of big.The disposable use of the high-temperature steam of operating room promptly effluxes, and energy dissipation is very big.Simultaneously, very fierce because of piece markets such as socks competitions, the socks industry industry of China also generally adopts coal-burning boiler, must be equipped with the fireman of qualification card, has promptly polluted the input cost that environment has increased the labour.Above-mentioned reason has caused knitwear, and especially products such as socks, panty hose, underwear are finalized the design and must be paid through the nose.
High temperature shaping boxes such as novel patent ZL200520059065.X and modified patent CN200920050420.5, though it does not need boiler, can self-produced steam.But still have following defective, be difficult to satisfy high-quality requirement to the socks typing.
One, after the typing, the uniformity of product is not ideal enough.Pass in and out wind simultaneously because the turnover wind pattern of this equipment is the end face a cuboid operating room, socks are motionless during typing, inevitably exist and cause socks to heat irregular phenomenon because of the temperature of operating room is irregular.Because the typing of textiless such as socks has time effect and temperature effect, cause same cylinder socks to occur a part of excessively typing easily, the phenomenon that part typing is not enough, thus be prone to big or small socks, dried wet socks, reduce the presentation quality of product, increased the difficulty of back operation pairing.
Two, the generation of this machine steam in actual production, be running water to be directly sprayed in to burn to the stainless steel chamber wall of high temperature by water pump water vapor is produced, cause stainless steel combustion chamber suddenly cold and hot, be easy to generate and break, maintenance difficult has shortened service life of product.Incrustation scale after the water evaporation is simultaneously stayed duct space, has polluted working environment.
Three, the water spray steam the space and the typing chamber directly be connected as a single entity, after water spray steams, dirt spirt operating room under the wind-force effect of blower fan after the water droplet that the combustion chamber quenching causes a part to fail to generate steam steams together with water, be sprayed onto on the fabrics such as socks, caused the water stain watermark (especially light fabric) of fabric, reduce the presentation quality of socks, also increased the drying time of socks simultaneously, wasted the energy.
Four, above-mentioned machine is owing to be manual control switch's door, and in the turnover process of socks car, the operative employee contacts high-temperature gas and object inevitably, and the scald accident easily takes place.And this structure causes socks car turnover operation cumbersome, has increased downtime, can not form pipelining, and working strength and work difficulty are relatively large.
Five, above-mentioned machine uses big air quantity blower fan, and top-down wind speed is very big the operating room in, and the socks (as silk stocking) of socks plate Shu Lixiao easily are blown off the socks plate when finalizing the design, and falls into base plate, even is burnt by the flue high temperature of base plate.
Summary of the invention
Purpose of the present invention is to provide a kind of boiler that can not need can be to the socks uniform high-temperature steam setting machine of finalizing the design.
For reaching above purpose, the technical scheme that is adopted is as follows:
Socks steam shaping machine comprises heater, and described heater comprises combustion chamber, heat exchange interlayer, circulating fan; Typing drying device, described typing drying device comprise typing operating room, base; The socks car comprises that the socks frame reaches the fixedly socks car base of socks frame; Communication apparatus comprises air-supply passage and return air channel; Described socks frame can horizontally rotate.
Also being has an electric rotary body outside the described typing operating room, and described electric rotary body links to each other with the socks frame, drives the socks frame and rotates.
Also be to be equipped with independently in the described combustion chamber, dismountable steam generator.
Also be to comprise Automatic Water System, described Automatic Water System comprises water tank, be loaded on the water tank upper end water pipe, be installed in the air bleeding valve of tank top and be installed in being used on the water pipe and control the electromagnetic valve that enters steam generator discharge, water pipe is communicated with described steam generator.
Be that also described heater design has preheating interlayer and overheated interlayer.
Be that also described typing operating room is that cylindrical shape or cross section are the sandwich of foursquare cuboid, even wind filter all is housed on inside, described typing operating room and the base, described sandwich is communicated with return air channel.
Be that also described typing operating room is the bottom opening structure, the sealing gasket that can leave under external force on the base is made vertical lift along guide rail.
Be that also described socks car base is equipped with rail wheel, there is track on base upper berth, described typing operating room, and described socks car can be along track turnover typing operating room.
Be that also described electric rotary body separates automatically with the socks frame when typing rises in the operating room.
Also be to comprise the steam-water separator that has block water plate structure, described steam-water separator is installed in the air outlet place of circulating fan.
Product of the present invention has following advantage:
1, the knitwear typing that adds after the HEAT SETTING by the present invention is very even, has improved the presentation quality of product widely, has also reduced the difficulty of back operation pairing.
2, steam generator is made by exotic material, can dismantle, the convenient cleaning and replacing, avoided present similar technology toward high-temp combustion locular wall water spray, promptly damage the situation that the combustion chamber wall causes incrustation scale pollution machine and product again, thereby the useful life that prolongs equipment has been saved the cost input.
3, but typing operating room automatic lifting had both shortened downtime, had avoided the operative employee to contact high temp objects and gas again, can form pipelining simultaneously, compared with similar products, had improved working environment, had improved efficient, had saved the energy.
4, the present invention has automatic temperature, humidity detection, control device, realizes adjustable, the controlled humidity of temperature, has guaranteed that the typing fabric quality is reliable and stable.
5, the high-temperature steam of Chan Shenging helps removing moisture wherein after by steam-water separator, thereby makes knitwear avoid producing watermark because of aqueous vapor is overweight when typing, has also shortened drying time.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is an A-A schematic cross-section among Fig. 1;
Fig. 3 is a B-B schematic cross-section among Fig. 1;
Fig. 4 is a socks bassinet structure schematic diagram.
Be designated among the figure:
| The 1-heater; | The 2-steam generator; | The 3-operating room of finalizing the design; | 4-socks car; |
| The 5-combustion chamber; | The 6-combustor; | The 7-circulating fan; | The 8-uptake ventilator; |
| 9-sandwich; | The 10-electric rotary body; | The 11-cylinder; | The 12-return air channel; |
| The 13-automatic exhaust device; | The 14-track; | The 15-water pipe; | The 16-electromagnetic valve; |
| The 17-water tank; | The 18-tracheae; | The 19-exhaust smoke hole; | 20-double wall flue; |
| The 21-flue; | 22-spares the wind filter; | The 23-air bleeding valve; | The 24-safety valve; |
| The 25-sealing gasket; | The 26-draining valve; | The unidirectional water intaking valve of 27-; | The 28-axle; |
| 29-socks frame; | The 30-bearing; | The 31-axle sleeve; | The 32-rail wheel; |
| The 33-air-supply passage; | The 34-steam-water separator; | 201-preheating interlayer; | The overheated interlayer of 202-. |
The specific embodiment
In conjunction with Fig. 1-shown in Figure 3, heater 1 comprises combustion chamber 5, is positioned at the steam generator 2 of combustion chamber 5, combustor 6, double wall flue 20, preheating interlayer 201, overheated interlayer 202, an end are communicated with air-supply passage 33, the circulating fan 7 that is used for circulating current that overheated interlayer 202 other ends connect typing operating room 3 and connect the return air channel 12 of typing operating room 3 sandwiches 9 and preheating interlayer 201.5 tops, combustion chamber have an exhaust smoke hole 19, and flue gas enters double wall flue 20 through exhaust smoke hole 19, enter atmosphere after passing water tank 17 under the effect of uptake ventilator 8.The steam that produces in the steam generator 2 enters heater 1 top preheating interlayer 201 by the tracheae 18 that is communicated with it, feeds the operating room 3 of finalizing the design through overheated interlayer 202 overheated backs.One automatic exhaust device 13 is housed in the bottom of circulating fan 7 links, can discharge machine gas inside pressure, simultaneously also as the outlet of waste gas waste water with atmosphere.Steam generator 2 can be made by exotic material, is installed in the combustion chamber 5, can dismantle, and convenient the cleaning and replacing.The steam-water separator 34 of band block water plate structure is equipped with at the air outlet place of circulating fan 7, the high-temperature steam that produces helps removing moisture wherein after by steam-water separator 34, thereby make knitwear when typing, avoid producing watermark, also shortened drying time because of aqueous vapor is overweight.
As shown in Figure 1, Automatic Water System is specially: flue 21 runs through water tank 17 and is communicated with atmosphere, and flue 17 ends are equipped with uptake ventilator 8.Draining valve 26, unidirectional water intaking valve 27, air bleeding valve 23 and safety valve 24 are housed on the water tank 17, and water tank 17 is connected by water pipe 15 with steam generator 2, and the electromagnetic valve 16 of control discharge is housed on the water pipe 15.
In conjunction with Fig. 1 and shown in Figure 4, the typing drying device comprises typing operating room 3, be used to drive the electric rotary body 10 that is positioned at typing 3 tops, operating room of socks frame 29 rotations, be used for folding typing operating room 3 cylinder 11, be installed on even wind filter 22, the socks car 4 of typing operating room's 3 internal layers and base and be used for the track 14 of socks car 4 turnover.Described socks car 4 comprises axle 28, axle sleeve 31, bearing 30, socks frame 29, rail wheel 32, axle 28 is fixed on the socks car base, axle sleeve 31 is sleeved on the axle 28 by bearing 30, socks frame 29 is welded on the axle sleeve 31, socks car 4 can be advanced along track 14 by rail wheel 32, and socks frame 29 can be that rotate at the center with axle 28 in the horizontal direction.During work under the pressure effect of blower fan 7, high-temperature steam passes even wind filter 22, flow from bottom to top along typing 3 inner spaces, operating room, simultaneously under the effect of rotary electric device 10, socks car 4 horizontally rotates with certain speed in the operating room 3 in typing, thereby makes the heating of socks become very even and meet the requirements.
As shown in Figure 1, apparatus of the present invention integral body is positioned on the supporting seat, supporting seat is set to the low slightly and typing drying device end of heater 1 end, refluxes under the gravity effect to make things convenient for the residual moisture in return air channel 12 and the air-supply passage 33, enters typing operating room 3 to reduce moisture with steam.
In conjunction with the accompanying drawings, operation principle of the present invention is: the flame of combustor 6 ejections is after 5 internal combustion of combustion chamber, under the effect of uptake ventilator 8, flue gas enters double wall flue 20 through exhaust smoke hole 19, with water tank 17 in water carry out heat exchange after, outside flue 21 discharge machines, also heated steam generator 2 in the time of the heating of 6 pairs of combustion chambers of combustor, 5 walls.After steam generator 2 is heated, water evaporates in it becomes water vapour, it is overheated to enter in the heater 1 through tracheae 18, under the pressure effect of circulating fan 7, enter typing operating room 3 then through air-supply passage 33, socks are heated after sandwich 9, enter return air channel 12 and get back under the effect of circulating fan 7 in the heater 1, so circulation is constantly heated gas, and temperature constantly rises.Control the water yield that enters steam generator 2 by electromagnetic valve 16, thereby press the required quantity of steam of technology in the controller.In typing operating room 3 and the heater 1 thermocouple is housed respectively, connects electric control gear, the temperature constant in can keep finalizing the design operating room 3 and the heater 1 is in a required scope.When typing reaches the temperature, humidity of technological requirement in the operating room 3 and after the time, finished the typing and the oven dry of socks have been handled, operating room 3 certain distance that under the effect of cylinder 11, raises of finalizing the design then, electric rotary body 10 separates automatically with socks frame 29 junctions, push new socks car 4, the socks car 4 of having finalized the design withdraws from typing operating room 3 automatically at the extruding lower edge track 14 of new socks car 4, under the effect of cylinder 11, typing operating room 3 descends again and resets, the shaping and drying process of beginning next round has realized new round circulation.
Under the pressure of circulating fan 7, high-temperature steam passes even wind filter 22, flow from bottom to top along typing operating room 3 inner wall spaces, simultaneously under the effect of electric rotary body 10, socks frame 29 horizontally rotates with certain speed in the operating room 3 in typing, thereby makes the heating of socks become very even and meet the requirements.Air-flow flows from the bottom up, also can the socks to socks plate Shu Lixiao not blown off, and causes typing failure and loss socks.When the enough big socks of socks plate bundle power are finalized the design, also can take air-flow form from top to bottom.
The contacted outer surface covering and heat insulating of apparatus of the present invention and air layer is to reduce scattering and disappearing of heat.
Claims (10)
1. socks steam shaping machine comprises heater, and described heater comprises combustion chamber, circulating fan; Typing drying device, described typing drying device comprise typing operating room, base; The socks car comprises that the socks frame reaches the fixedly socks car base of socks frame; Communication apparatus comprises air-supply passage and return air channel; It is characterized in that: described socks frame can horizontally rotate.
2. socks steam shaping machine according to claim 1 is characterized in that: described typing has an electric rotary body outside the operating room, and described electric rotary body links to each other with the socks frame, drives the socks frame and rotates.
3. socks steam shaping machine according to claim 1 is characterized in that: be equipped with independently in the described combustion chamber, dismountable steam generator.
4. socks steam shaping machine according to claim 3, it is characterized in that: comprise Automatic Water System, described Automatic Water System comprises water tank, be loaded on the water tank upper end water pipe, be installed in the air bleeding valve of tank top and be installed in being used on the water pipe and control the electromagnetic valve that enters steam generator discharge, water pipe is communicated with described steam generator.
5. socks steam shaping machine according to claim 1 is characterized in that: described heater design has preheating interlayer and overheated interlayer.
6. socks steam shaping machine according to claim 1, it is characterized in that: described typing operating room is inner to be that cylindrical shape or cross section are the sandwich of foursquare cuboid, even wind filter all is housed on inside, described typing operating room and the base, and described sandwich is communicated with return air channel.
7. socks steam shaping machine according to claim 2 is characterized in that: described typing operating room is the bottom opening structure, and the sealing gasket that can leave under external force on the base is made vertical lift along guide rail.
8. socks steam shaping machine according to claim 7 is characterized in that: described socks car base is equipped with rail wheel, and there is track on the base upper berth of described typing drying device, and described socks car can be along track turnover typing operating room.
9. steam shaping machine according to claim 7 is characterized in that: separate automatically with the socks frame when described electric rotary body rises in the typing operating room.
10. according to the arbitrary described steam shaping machine of claim 1 to 9, it is characterized in that: comprise the steam-water separator that has block water plate structure, described steam-water separator is installed in the air outlet place of circulating fan.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011101730737A CN102230263A (en) | 2011-06-24 | 2011-06-24 | Sock steam shaping machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011101730737A CN102230263A (en) | 2011-06-24 | 2011-06-24 | Sock steam shaping machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102230263A true CN102230263A (en) | 2011-11-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011101730737A Pending CN102230263A (en) | 2011-06-24 | 2011-06-24 | Sock steam shaping machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102230263A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103469513A (en) * | 2013-09-11 | 2013-12-25 | 浙江省黄岩服装机械厂 | Electrothermal steam drying and setting machine |
| CN109704000A (en) * | 2019-02-01 | 2019-05-03 | 义乌市利源针织袜业有限公司 | Automatic underpants sizing stacking machine |
| CN110158258A (en) * | 2019-06-27 | 2019-08-23 | 杭州富阳松连食品有限公司 | A kind of shocks fixing shape machine reducing abrasion according to size when covering or removing |
| CN110485099A (en) * | 2019-08-19 | 2019-11-22 | 湖南莎丽袜业股份有限公司 | A kind of automatically cleaning socks product dedicated drying forming machine |
-
2011
- 2011-06-24 CN CN2011101730737A patent/CN102230263A/en active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103469513A (en) * | 2013-09-11 | 2013-12-25 | 浙江省黄岩服装机械厂 | Electrothermal steam drying and setting machine |
| CN109704000A (en) * | 2019-02-01 | 2019-05-03 | 义乌市利源针织袜业有限公司 | Automatic underpants sizing stacking machine |
| CN109704000B (en) * | 2019-02-01 | 2020-07-24 | 义乌市利源针织袜业有限公司 | Automatic underpants shaping and stacking machine |
| CN110158258A (en) * | 2019-06-27 | 2019-08-23 | 杭州富阳松连食品有限公司 | A kind of shocks fixing shape machine reducing abrasion according to size when covering or removing |
| CN110158258B (en) * | 2019-06-27 | 2021-06-01 | 佛山张氏织造有限公司 | Sock setting machine capable of reducing abrasion according to size during sleeving or taking down |
| CN110485099A (en) * | 2019-08-19 | 2019-11-22 | 湖南莎丽袜业股份有限公司 | A kind of automatically cleaning socks product dedicated drying forming machine |
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Application publication date: 20111102 |