CN202131492U - Sock steam setting machine - Google Patents
Sock steam setting machine Download PDFInfo
- Publication number
- CN202131492U CN202131492U CN201120217713U CN201120217713U CN202131492U CN 202131492 U CN202131492 U CN 202131492U CN 201120217713 U CN201120217713 U CN 201120217713U CN 201120217713 U CN201120217713 U CN 201120217713U CN 202131492 U CN202131492 U CN 202131492U
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- Prior art keywords
- socks
- steam
- typing
- sock
- operating room
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 66
- 238000002485 combustion reaction Methods 0.000 claims abstract description 18
- 238000001035 drying Methods 0.000 claims abstract description 13
- 238000007493 shaping process Methods 0.000 claims description 16
- 239000011229 interlayer Substances 0.000 claims description 13
- 230000000740 bleeding effect Effects 0.000 claims description 6
- 230000007306 turnover Effects 0.000 claims description 6
- 238000007789 sealing Methods 0.000 claims description 3
- 238000004891 communication Methods 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 abstract description 6
- 238000005516 engineering process Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 abstract description 2
- 238000009998 heat setting Methods 0.000 abstract 1
- 230000002035 prolonged effect Effects 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 11
- 238000013461 design Methods 0.000 description 8
- 239000004744 fabric Substances 0.000 description 4
- 239000007789 gas Substances 0.000 description 4
- 239000000779 smoke Substances 0.000 description 4
- 239000007921 spray Substances 0.000 description 3
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 239000003546 flue gas Substances 0.000 description 2
- 230000001788 irregular Effects 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 206010053615 Thermal burn Diseases 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 206010022000 influenza Diseases 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000021715 photosynthesis, light harvesting Effects 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 230000002277 temperature effect Effects 0.000 description 1
- 230000001550 time effect Effects 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
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- Drying Of Solid Materials (AREA)
Abstract
The utility model discloses a sock steam setting machine, and belongs to the field of post treatment equipment of knitwears. The sock steam setting machine comprises a heating device, a setting drying device, a sock vehicle and a communicating device; the heating device comprises a combustion chamber and a circulation blower; the setting drying device comprises a setting operating room and a base; the sock vehicle comprises a sock rack and a sock vehicle base for fixing the sock rack; the communicating device comprises an air supply passage and an air return passage; and the sock steam setting machine is characterized in that the sock rack can horizontally rotate. The knitwears are evenly shaped after heat setting, so that the appearance quality of the product is greatly improved, and the difficulty in pairing of post-procedures is also reduced; and damage on the hearth wall and water scale pollution to the machine and the product caused by the water sprayed onto the high-temperature combustion chamber wall in the similar technology are avoided through the independent steam generator, so that the service life of the sock steam setting machine is prolonged.
Description
Technical field
The utility model product belongs to knitwear post processing equipment field, is specially socks steam shaping machine.
Background technology
Existing knitwear typing especially to the typing of socks, panty hose, underwear, in order to reach required vapor (steam) temperature, is generally all used the high temperature and high pressure steam shaping technology.Though this conventional art typing effect is good, but owing to need boiler to produce high temperature and high pressure steam and pressure-resistant equipment, investment is big, takes up an area of big.The disposable use of the high-temperature steam of operating room promptly effluxes, and energy dissipation is very big.Simultaneously, very fierce because of piece markets such as socks competitions, the socks industry industry of China also generally adopts coal-burning boiler, must be equipped with the fireman of qualification card, has promptly polluted the input cost that environment has increased the labour.Above-mentioned reason has caused knitwear, and especially products such as socks, panty hose, underwear are finalized the design and must be paid through the nose.
Shaping box in high temperature such as novel patent ZL200520059065.X and modified patent CN200920050420.5, though it does not need boiler, can self-produced steam.But still have following defective, be difficult to satisfy high-quality requirement to the socks typing.
One, after the typing, the uniformity of product is not ideal enough.Pass in and out wind simultaneously because the turnover wind pattern of this equipment is the end face a cuboid operating room, socks are motionless during typing, inevitably exist and cause socks to heat irregular phenomenon because of the temperature of operating room is irregular.Because the typing of textiless such as socks has time effect and temperature effect; Cause same cylinder socks to occur a part of excessively typing easily, the phenomenon that part typing is not enough, thus be prone to big or small socks, dried wet socks; Reduce the presentation quality of product, increased the difficulty of back operation pairing.
Two, the generation of this machine steam in actual production; Be running water to be directly sprayed in to burn to the stainless steel chamber wall of high temperature through water pump water vapor is produced, cause stainless steel combustion chamber suddenly cold and hot, be easy to generate and break; Maintenance difficult has shortened service life of product.Incrustation scale after the water evaporation is simultaneously stayed duct space, has polluted working environment.
Three, the water spray steam the space and the typing chamber directly be connected as a single entity; After water spray steamed, the dirt spirt operating room under the wind of blower fan after the water droplet that the combustion chamber quenching causes a part to fail to generate steam steams together with water was sprayed onto on the fabric such as socks; Caused the water stain watermark (especially light fabric) of fabric; Reduce the presentation quality of socks, also increased the drying time of socks simultaneously, wasted the energy.
Four, above-mentioned machine is owing to be manual control switch's door, and in the turnover process of socks car, the operative employee contacts high-temperature gas and object inevitably, is prone to take place the scald accident.And this structure causes socks car turnover operation cumbersome, has increased downtime, can not form pipelining, and working strength and work difficulty are relatively large.
Five, above-mentioned machine uses big air quantity blower fan, and top-down wind speed is very big in the operating room, and the socks (like silk stocking) of socks plate Shu Lixiao are prone to be blown off the socks plate when the typing, falls into base plate, even is burnt by the flue high temperature of base plate.
Summary of the invention
The purpose of the utility model is to provide a kind of boiler that can not need can be to the socks uniform high-temperature steam setting machine of finalizing the design.
For reaching above purpose, the technical scheme that is adopted is following:
Socks steam shaping machine comprises heater, and said heater comprises combustion chamber, heat exchange interlayer, circulating fan; Typing drying device, said typing drying device comprise typing operating room, base; The socks car comprises that the socks frame reaches the fixedly socks car base of socks frame; Communication apparatus comprises air-supply passage and return air channel; Described socks frame can horizontally rotate.
Also being has an electric rotary body outside the described typing operating room, and said electric rotary body links to each other with the socks frame, drives the socks frame and rotates.
Also be to be equipped with independently in the described combustion chamber, dismountable steam generator.
Also be to comprise Automatic Water System; Said Automatic Water System comprises water tank, be loaded on the water tank upper end water pipe, be installed in the air bleeding valve of tank top and be installed in being used on the water pipe and control the electromagnetic valve that gets into steam generator discharge, water pipe is communicated with described steam generator.
Be that also described heater is designed with preheating interlayer and overheated interlayer.
Be that also described typing operating room is that cylindrical shape or cross section are the sandwich of foursquare cuboid, even wind filter all is housed on inside, said typing operating room and the base, described sandwich is communicated with return air channel.
Be that also described typing operating room is the bottom opening structure, the sealing gasket that can leave under external force on the base is made vertical lift along guide rail.
Be that also described socks car base is equipped with rail wheel, there is track on base upper berth, described typing operating room, and said socks car can be along track turnover typing operating room.
Be that also described electric rotary body separates with the socks frame automatically when typing rises in the operating room.
Also be to comprise the steam-water separator that has block water plate structure, said steam-water separator is installed in the air outlet place of circulating fan.
The utility model product has following advantage:
1, very even through the typing of the knitwear after the utility model heating for fixing shape, improved the presentation quality of product widely, also reduced the difficulty of back operation pairing.
2, steam generator is made by exotic material, can dismantle, the convenient cleaning and replacing; Avoided present similar technology toward high-temp combustion locular wall water spray; Promptly damage the situation that the combustion chamber wall causes incrustation scale pollution machine and product again, thereby the useful life that prolongs equipment has been practiced thrift the cost input.
3, but typing operating room automatic lifting had both shortened downtime, had avoided the operative employee to contact high temp objects and gas again, can form pipelining simultaneously, compared with similar products, had improved working environment, had improved efficient, had practiced thrift the energy.
4, the utility model has automatic temperature, humidity detection, control device, realizes adjustable, the controlled humidity of temperature, has guaranteed that the typing fabric quality is reliable and stable.
5, the high-temperature steam that produces helps removing moisture wherein after through steam-water separator, thereby makes knitwear when typing, avoid producing watermark because of aqueous vapor is overweight, has also shortened drying time.
Description of drawings
Fig. 1 is the structural representation of the utility model;
Fig. 2 is an A-A schematic cross-section among Fig. 1;
Fig. 3 is a B-B schematic cross-section among Fig. 1;
Fig. 4 is a socks bassinet structure sketch map.
Be designated among the figure:
| The 1-heater; | The 2-steam generator; | The 3-operating room of finalizing the design; | 4-socks car; |
| The 5-combustion chamber; | The 6-combustor; | The 7-circulating fan; | The 8-uptake ventilator; |
| 9-sandwich; | The 10-electric rotary body; | The 11-cylinder; | The 12-return air channel; |
| The 13-automatic exhaust device; | The 14-track; | The 15-water pipe; | The 16-electromagnetic valve; |
| The 17-water tank; | The 18-tracheae; | The 19-exhaust smoke hole; | 20-double wall flue; |
| The 21-flue; | 22-spares the wind filter; | The 23-air bleeding valve; | The 24-safety valve; |
| The 25-sealing gasket; | The 26-draining valve; | The unidirectional water intaking valve of 27-; | The 28-axle; |
| 29-socks frame; | The 30-bearing; | The 31-axle sleeve; | The 32-rail wheel; |
| The 33-air-supply passage; | The 34-steam-water separator; | 201-preheating interlayer; | The overheated interlayer of 202-. |
The specific embodiment
In conjunction with Fig. 1-shown in Figure 3, heater 1 comprises combustion chamber 5, is positioned at the steam generator 2 of combustion chamber 5, combustor 6, double wall flue 20, preheating interlayer 201, overheated interlayer 202, an end are communicated with air-supply passage 33, the circulating fan 7 that is used for circulating current that overheated interlayer 202 other ends connect typing operating room 3 and connect the return air channel 12 of typing operating room 3 sandwiches 9 and preheating interlayer 201.5 tops, combustion chamber have an exhaust smoke hole 19, and flue gas gets into double wall flue 20 through exhaust smoke hole 19, after passing water tank 17 under the effect of uptake ventilator 8, enters atmosphere.The steam that produces in the steam generator 2 gets into heaters 1 top preheating interlayer 201 through the tracheae 18 that is communicated with it, feeds the operating room 3 of finalizing the design through overheated interlayer 202 overheated backs.One automatic exhaust device 13 is housed in the bottom of circulating fan 7 links, can discharge machine gas inside pressure, simultaneously also as the outlet of waste gas waste water with atmosphere.Steam generator 2 can be made by exotic material, is installed in the combustion chamber 5, can dismantle, and convenient the cleaning and replacing.The steam-water separator 34 of band block water plate structure is equipped with at the air outlet place of circulating fan 7; The high-temperature steam that produces helps removing moisture wherein after through steam-water separator 34; Thereby make knitwear when typing, avoid producing watermark, also shortened drying time because of aqueous vapor is overweight.
As shown in Figure 1, Automatic Water System is specially: flue 21 run through water tank 17 and and atmosphere, flue 17 ends are equipped with uptake ventilator 8.Draining valve 26, unidirectional water intaking valve 27, air bleeding valve 23 and safety valve 24 are housed on the water tank 17, and water tank 17 is connected through water pipe 15 with steam generator 2, and the electromagnetic valve 16 of control discharge is housed on the water pipe 15.
In conjunction with Fig. 1 and shown in Figure 4, the typing drying device comprises typing operating room 3, be used to drive the electric rotary body 10 that is positioned at typing 3 tops, operating room of socks frame 29 rotations, be used for folding typing operating room 3 cylinder 11, be installed on even wind filter 22, the socks car 4 of typing operating room's 3 internal layers and base and be used for the track 14 of socks car 4 turnover.Described socks car 4 comprises axle 28, axle sleeve 31, bearing 30, socks frame 29, rail wheel 32; Axle 28 is fixed on the socks car base; Axle sleeve 31 is sleeved on the axle 28 through bearing 30; Socks frame 29 is welded on the axle sleeve 31, and socks car 4 can be advanced along track 14 through rail wheel 32, and socks frame 29 can be that rotate at the center with axle 28 in the horizontal direction.During work under the pressure effect of blower fan 7; High-temperature steam passes even wind filter 22; Flow from bottom to top along typing 3 inner spaces, operating room; Simultaneously under the effect of rotary electric device 10, socks car 4 horizontally rotates with certain speed in typing operating room 3, thereby makes the heating of socks become very even and meet the requirements.
As shown in Figure 1; The utility model device integral body is positioned on the supporting seat; Supporting seat be set to heater 1 end low slightly with typing drying device end, to make things convenient for residual moisture in return air channel 12 and the air-supply passage 33, get into typing operating room 3 with steam to reduce moisture in gravity effect refluxed.
In conjunction with accompanying drawing; The utility model operation principle is: the flame of combustor 6 ejections is after 5 internal combustion of combustion chamber; Under the effect of uptake ventilator 8, flue gas gets into double wall flues 20 through exhaust smoke hole 19, with water tank 17 in water carry out heat exchange after; Outside flue 21 discharge machines, also heated steam generator 2 in the time of the heating of 6 pairs of combustion chambers of combustor, 5 walls.After steam generator 2 is heated; Water evaporates in it becomes water vapour, and it is overheated to get in the heater 1 through tracheae 18, under the pressure effect of circulating fan 7, gets into typing operating room 3 through air-supply passage 33 then; Socks are heated after sandwich 9; Entering return air channel 12 is also got back under the effect of circulating fan 7 in the heater 1, and so circulation is constantly heated gas, and temperature constantly rises.Through the water yield of electromagnetic valve 16 control entering steam generators 2, thereby press the required quantity of steam of technology in the controller.In typing operating room 3 and the heater 1 thermocouple is housed respectively, connects electric control gear, the temperature constant in can keep finalizing the design operating room 3 and the heater 1 is in a required scope.When typing reaches the temperature, humidity of technological requirement in the operating room 3 and after the time; Accomplished the typing and the oven dry of socks have been handled, the operating room 3 rising certain distance under the effect of cylinder 11 of finalizing the design then, electric rotary body 10 separates with socks frame 29 junctions automatically; Push new socks car 4; The socks car 4 of having finalized the design withdraws from typing operating room 3 automatically at the extruding lower edge track 14 of new socks car 4, and under the effect of cylinder 11, typing operating room 3 descends again and resets; The shaping and drying process of beginning next round has realized new round circulation.
Under the pressure of circulating fan 7; High-temperature steam passes even wind filter 22; 3 inner wall spaces flow from bottom to top along the typing operating room; Simultaneously under the effect of electric rotary body 10, socks frame 29 horizontally rotates with certain speed in typing operating room 3, thereby makes the heating of socks become very even and meet the requirements.Air-flow flows from the bottom up, also can not blow off the socks to socks plate Shu Lixiao, and causes typing failure and loss socks.When the enough big socks of socks plate bundle power are finalized the design, also can take air-flow form from top to bottom.
The contacted outer surface covering and heat insulating of the utility model device and air layer is to reduce scattering and disappearing of heat.
Claims (10)
1. socks steam shaping machine comprises heater, and said heater comprises combustion chamber, circulating fan; Typing drying device, said typing drying device comprise typing operating room, base; The socks car comprises that the socks frame reaches the fixedly socks car base of socks frame; Communication apparatus comprises air-supply passage and return air channel; It is characterized in that: described socks frame can horizontally rotate.
2. socks steam shaping machine according to claim 1 is characterized in that: described typing has an electric rotary body outside the operating room, and said electric rotary body links to each other with the socks frame, drives the socks frame and rotates.
3. socks steam shaping machine according to claim 1 is characterized in that: be equipped with independently in the described combustion chamber, dismountable steam generator.
4. socks steam shaping machine according to claim 3; It is characterized in that: comprise Automatic Water System; Said Automatic Water System comprises water tank, be loaded on the water tank upper end water pipe, be installed in the air bleeding valve of tank top and be installed in being used on the water pipe and control the electromagnetic valve that gets into steam generator discharge, water pipe is communicated with described steam generator.
5. socks steam shaping machine according to claim 1 is characterized in that: described heater is designed with preheating interlayer and overheated interlayer.
6. socks steam shaping machine according to claim 1; It is characterized in that: described typing operating room is inner to be that cylindrical shape or cross section are the sandwich of foursquare cuboid; Even wind filter all is housed on inside, said typing operating room and the base, and described sandwich is communicated with return air channel.
7. socks steam shaping machine according to claim 2 is characterized in that: described typing operating room is the bottom opening structure, and the sealing gasket that can leave under external force on the base is made vertical lift along guide rail.
8. socks steam shaping machine according to claim 7 is characterized in that: described socks car base is equipped with rail wheel, and there is track on the base upper berth of described typing drying device, and said socks car can be along track turnover typing operating room.
9. socks steam shaping machine according to claim 7 is characterized in that: separate automatically with the socks frame when described electric rotary body rises in the typing operating room.
10. according to the arbitrary described socks steam shaping machine of claim 1 to 9, it is characterized in that: comprise the steam-water separator that has block water plate structure, said steam-water separator is installed in the air outlet place of circulating fan.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201120217713U CN202131492U (en) | 2011-06-24 | 2011-06-24 | Sock steam setting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201120217713U CN202131492U (en) | 2011-06-24 | 2011-06-24 | Sock steam setting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202131492U true CN202131492U (en) | 2012-02-01 |
Family
ID=45520267
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201120217713U Expired - Fee Related CN202131492U (en) | 2011-06-24 | 2011-06-24 | Sock steam setting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202131492U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103726249A (en) * | 2013-12-13 | 2014-04-16 | 海宁市万路针织有限公司 | Steam sock setting machine |
| CN105220353A (en) * | 2015-08-26 | 2016-01-06 | 海宁威尔斯针织有限公司 | A kind of Full-automatic hosiery machine |
| CN107503063A (en) * | 2017-09-12 | 2017-12-22 | 海宁市力天袜业有限公司 | Steam Recovery recycles structure in a kind of shocks fixing shape machine |
| CN112806844A (en) * | 2021-03-15 | 2021-05-18 | 深圳市力特实业发展有限公司 | Evaporate cabinet with heat preservation platform |
-
2011
- 2011-06-24 CN CN201120217713U patent/CN202131492U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103726249A (en) * | 2013-12-13 | 2014-04-16 | 海宁市万路针织有限公司 | Steam sock setting machine |
| CN105220353A (en) * | 2015-08-26 | 2016-01-06 | 海宁威尔斯针织有限公司 | A kind of Full-automatic hosiery machine |
| CN105220353B (en) * | 2015-08-26 | 2017-03-22 | 海宁威尔斯针织有限公司 | Full-automatic hosiery knitting machine |
| CN107503063A (en) * | 2017-09-12 | 2017-12-22 | 海宁市力天袜业有限公司 | Steam Recovery recycles structure in a kind of shocks fixing shape machine |
| CN107503063B (en) * | 2017-09-12 | 2020-07-07 | 萧县木伟信息科技有限公司 | Steam recycling structure in sock setting machine |
| CN112806844A (en) * | 2021-03-15 | 2021-05-18 | 深圳市力特实业发展有限公司 | Evaporate cabinet with heat preservation platform |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120201 Termination date: 20140624 |
|
| EXPY | Termination of patent right or utility model |