CN102229168A - Method for making color phyllostachys pubescens base material - Google Patents
Method for making color phyllostachys pubescens base material Download PDFInfo
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- CN102229168A CN102229168A CN2011100986074A CN201110098607A CN102229168A CN 102229168 A CN102229168 A CN 102229168A CN 2011100986074 A CN2011100986074 A CN 2011100986074A CN 201110098607 A CN201110098607 A CN 201110098607A CN 102229168 A CN102229168 A CN 102229168A
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Abstract
The invention discloses a method for making a color phyllostachys pubescens base material. Phyllostachys pubescens on the red earth of Jiangxi province is used as a raw material and made into the bamboo base material through the procedures of drawing, baking, carbonizing, fine color matching through oily pigment, gum dipping, secondary baking, weighing, assembling, hot pressing, molding and the like. Hundreds and thousands of bamboo wires are sintered and solidified to form a board through hot pressing (high temperature and high pressure). The board is extremely solid and firm. The color phyllostachys pubescens base material made by the method has the advantages of hard texture, high density, large specific weight, firmness, freedom of cracking after exposure to sun, freedom of deformation after soaking, fine and smooth texture, slip resistance, wear resistance, vivid and diversified color, pure nature appearance with rigidity and smoothness, elegant and quiet grains, elegant color tone, no contractibility, low cost, high addition value and environment friendliness. The bamboo base material not only can be used as the base material of bamboo floors, but also can be used as the base material of furniture instead of briar, and can be used as outdoor and indoor decorations in superior to briar, rosewood, red sandalwood, and yellow sandalwood, such that the purposes of bamboo are greatly increased.
Description
Technical field
The present invention relates to the preparation method of furniture and construction substrate, especially relate to a kind of preparation method of colored nanmu bamboo base material.
Background technology
In today of uphold nature, green fitting and low-carbon environment-friendly, bamboo is perfectly straight with its texture, tone is graceful, the characteristics of pure natural, bold smoothness, hardness height, exquisite in texture, anti-skid wearable are very popular, is the perfect material of doing the bamboo floor.
The bamboo floor generally all is composited by three layers of bamboo clappers, its structure is: panel, la m and base plate are the bamboo piece for three layers, and panel, la m and base plate all are by bonding the forming of many elongated bamboo pieces amalgamation for three layers, its natural colored is very attractive in appearance, high resilience, moistureproof, not mouldy, the charm that a kind of original creation is arranged, can be the room and add many cultural atmospheres, but because the bamboo floor is to be spliced by the bamboo piece, thereby the fastness between bamboo piece and the bamboo piece is relatively poor, so just be not suitable for doing the furniture base material, make the purposes of bamboo narrow down, can't produce bigger economic benefit.
Nanmu is a kind of timber of high shelves, and its look Melon yellow is ash slightly, and texture is simple and elegant gentle and quiet, and quality is gentle soft, shrinkage-void, and meeting rain has a burst of delicate fragrance.The all provinces in south all produce, and only produce to best in Sichuan.Usefulness was once cut down in Ming Dynasty imperial palace in a large number.Existing Beijing's Imperial Palace and the superior ancient architecture in capital mostly are nanmu and construct.Nanmu is stale-proof not eat into delicate fragrance, imperial libliotheca, and the gold lacquer throne, interior decorations etc. mostly are nanmu and make.As important buildings such as Wen Yuange, The Hall of Happiness and Longevity, the Hall of Supreme Harmony, Chang Imperial Tomb nanmu finishing and furniture are arranged all, and normal and red sandalwood is used.At present, because the nanmu storage is few, so the furniture that seldom has nanmu to do among the people more impossiblely is used for doing the floor.
Summary of the invention
The object of the present invention is to provide the preparation method of the simple colored nanmu bamboo base material of a kind of processing method, the colored nanmu bamboo base material for preparing with this method, both had pure natural, the bold smoothness, hardness height of bamboo, firmly, the characteristics of exquisite in texture, anti-skid wearable, have again the texture of nanmu simple and elegant gentle and quiet, tone is graceful, the advantage of shrinkage-void, both can be used for doing the base material on bamboo floor, can replace nanmu again, be used for doing the base material of furniture, color is various, and purposes is very extensive.
The object of the present invention is achieved like this:
A kind of preparation method of colored nanmu bamboo base material, feature is:
1, mao bamboon carries out fracture according to the length of design one by one, hacks, goes green grass or young crops more according to a conventional method;
2, will go bamboo chip behind the green grass or young crops to send into and carry out wire drawing in the wire drawing machine, and obtain the bamboo silk of diameter for about 0.5--5mm, the bamboo silk of selecting thickness unanimity, length unanimity again is as standby bamboo silk;
3, standby bamboo silk is sent into carried out first time oven dry in first dryer, the first moisture of removing in the standby bamboo silk, send into then and carry out carbonization in the carbonization machine, desugar, degreasing, desinsection, send into again and carry out the oven dry second time in second dryer, thoroughly remove the moisture in the bamboo silk, obtain semi-finished product bamboo silk;
4, in the glue pond of melamine glue is housed, dose oiliness look essence, stir, again semi-finished product bamboo silk is put into the glue pond and flooded 1-30 hours, the bamboo silk after obtaining flooding;
5, the bamboo silk after will flooding is pulled out, and filter is done, and puts into the 3rd dryer again and dries for the third time, and the melamine glue and the oiliness look essence that are impregnated on the bamboo silk are solidificated on the bamboo silk;
6, the bamboo silk after will drying for the third time carries out weighing according to the weight of designing requirement, then the bamboo silk after the weighing is evenly put into the tabular mould assembly of strip, and put neat, again mould is sent into and carried out hot pressing in the hot press, temperature is 90--150 ℃, pressure is 2000-3000MPa, makes dispersion, independently the bamboo silk is hot pressed into a whole plate under high temperature, high pressure;
7, the whole plate that hot pressing is obtained carries out cooling and shaping, promptly obtains finished product after the deburring.
Described oiliness look essence is a kind of in Oil Yellow, oil red, nigrosine, Oil Violet, solvent blue, solvent green, typophor brown or the oily molten orange.
The present invention is to be raw material with the bamboo on the Jhansi Red soil, by wire drawing, oven dry, charing, by the accurate adjustment of oiliness look mix colours, operation such as impregnation, oven dry again, weighing, assembly, hot pressing, typing makes the bamboo base material.Hundreds of extremely thousands of bamboo silks bond, are solidified into a sheet material by hot pressing (high temperature, high pressure), and are very solid, firm.Because the color of oiliness look essence is very abundant, various, thereby can produce the bamboo base material of versicolor colour as required, overcome the single yellow of former bamboo, enriched the color of bamboo, color nature true to nature.The colored nanmu bamboo base material for preparing with the present invention; quality is hard; the density height; than great; be better than nanmu, red sandalwood, red wingceltis, yellow wingceltis, both had pure natural, the bold smoothness, hardness height of bamboo, firmly, the characteristics of exquisite in texture, anti-skid wearable, have again the texture of nanmu simple and elegant gentle and quiet, tone is graceful, the advantage of shrinkage-void; be the good substitution material of nanmu, made huge contribution for protecting rare nanmu seeds.Therefore, it is hard that the colored nanmu bamboo base material for preparing with the present invention has quality, the density height, than great, firmly, tan by the sun and do not ftracture, it is indeformable to soak, exquisite in texture, anti-skid wearable, color is true to nature various, pure nature, bold smoothness, texture is simple and elegant gentle and quiet, the tone elegance, shrinkage-void, cost is low, the added value height, the advantage of natural environmental-protective, both can be used for doing the base material on bamboo floor, can replace nanmu again, be used for doing the base material of furniture, can also be used to doing the open air, interior decoration, make the purposes multiplication of bamboo, create bigger economic benefit for mountain area common people, mountain area common people are shaken off poverty and set out on the road to prosperity as early as possible, go on the road of affluence.
The specific embodiment
Below in conjunction with embodiment the present invention is described in further detail.
Embodiment 1:
A kind of preparation method of colored nanmu bamboo base material:
1, will be one by one mao bamboon according to the length of design: 1 meter is carried out fracture, hacks, goes green grass or young crops more according to a conventional method;
2, will go bamboo chip behind the green grass or young crops to send into and carry out wire drawing in the wire drawing machine, obtaining diameter is the bamboo silk of 0.5 mm, and the bamboo silk of selecting thickness unanimity, length unanimity again is as standby bamboo silk;
3, standby bamboo silk is sent into carried out first time oven dry in first dryer, baking temperature is 100 ℃, the first moisture of removing in the standby bamboo silk, send into then and carry out carbonization in the carbonization machine, desugar, degreasing, desinsection are sent into and are carried out the oven dry second time in second dryer, baking temperature is 130 ℃ of moisture of thoroughly removing in the bamboo silk, obtains semi-finished product bamboo silk;
4, in the glue pond of melamine glue is housed, dose Oil Yellow 21, stir, again semi-finished product bamboo silk is put into the glue pond and flooded 1 hour, the bamboo silk after obtaining flooding;
5, the bamboo silk after will flooding is pulled out, and filter is done, and puts into the 3rd dryer again and dries for the third time, and baking temperature is 100 ℃, and the melamine glue and the oiliness look essence that are impregnated on the bamboo silk are solidificated on the bamboo silk;
6, the bamboo silk after will drying for the third time carries out weighing according to the weight of designing requirement, then the bamboo silk after the weighing is evenly put into the tabular mould of strip, and put neat, again mould is sent into and carried out hot pressing in the hot press, temperature is 90 ℃, pressure is 3000MPa, makes dispersion, independently the bamboo silk is hot pressed into a whole plate under high temperature, high pressure;
7, the whole plate that hot pressing is obtained carries out cooling and shaping, promptly obtains finished product after the deburring.
Embodiment 2:
A kind of preparation method of colored nanmu bamboo base material:
1, will be one by one mao bamboon according to the length of design: 2 meters are carried out fracture, hack, go green grass or young crops more according to a conventional method;
2, will go bamboo chip behind the green grass or young crops to send into and carry out wire drawing in the wire drawing machine, obtaining diameter is the bamboo silk of 1mm, and the bamboo silk of selecting thickness unanimity, length unanimity again is as standby bamboo silk;
3, standby bamboo silk is sent into carried out first time oven dry in first dryer, baking temperature is 120 ℃, the first moisture of removing in the standby bamboo silk, send into then and carry out carbonization in the carbonization machine, desugar, degreasing, desinsection, send into and carry out the oven dry second time in second dryer, baking temperature is 100 ℃ of moisture of thoroughly removing in the bamboo silk, obtains semi-finished product bamboo silk;
4, in the glue pond of melamine glue is housed, dose oil red 119, stir, again semi-finished product bamboo silk is put into the glue pond and flooded 30 hours, the bamboo silk after obtaining flooding;
5, the bamboo silk after will flooding is pulled out, and filter is done, and puts into the 3rd dryer again and dries for the third time, and baking temperature is 120 ℃, and the melamine glue and the oiliness look essence that are impregnated on the bamboo silk are solidificated on the bamboo silk;
6, the bamboo silk after will drying for the third time carries out weighing according to the weight of designing requirement, then the bamboo silk after the weighing is evenly put into the tabular mould of strip, and put neat, again mould is sent into and carried out hot pressing in the hot press, temperature is 100 ℃, pressure is 2500MPa, makes dispersion, independently the bamboo silk is hot pressed into a whole plate under high temperature, high pressure;
7, the whole plate that hot pressing is obtained carries out cooling and shaping, promptly obtains finished product after the deburring.
Embodiment 3:
A kind of preparation method of colored nanmu bamboo base material:
1, will be one by one mao bamboon according to the length of design: 2.5 meters are carried out fracture, hack, go green grass or young crops more according to a conventional method;
2, will go bamboo chip behind the green grass or young crops to send into and carry out wire drawing in the wire drawing machine, obtaining diameter is the bamboo silk of 5mm, and the bamboo silk of selecting thickness unanimity, length unanimity again is as standby bamboo silk;
3, standby bamboo silk is sent into carried out first time oven dry in first dryer, baking temperature is 150 ℃, the first moisture of removing in the standby bamboo silk, send into then and carry out carbonization in the carbonization machine, desugar, degreasing, desinsection, send into and carry out the oven dry second time in second dryer, baking temperature is 110 ℃ of moisture of thoroughly removing in the bamboo silk, obtains semi-finished product bamboo silk;
4, in the glue pond of melamine glue is housed, dose typophor brown 43, stir, again semi-finished product bamboo silk is put into the glue pond and flooded 15 hours, the bamboo silk after obtaining flooding;
5, the bamboo silk after will flooding is pulled out, and filter is done, and puts into the 3rd dryer again and dries for the third time, and baking temperature is 130 ℃, and the melamine glue and the oiliness look essence that are impregnated on the bamboo silk are solidificated on the bamboo silk;
6, the bamboo silk after will drying for the third time carries out weighing according to the weight of designing requirement, then the bamboo silk after the weighing is evenly put into the tabular mould of strip, and put neat, again mould is sent into and carried out hot pressing in the hot press, temperature is 110 ℃, pressure is 2200MPa, makes dispersion, independently the bamboo silk is hot pressed into a whole plate under high temperature, high pressure;
7, the whole plate that hot pressing is obtained carries out cooling and shaping, promptly obtains finished product after the deburring.
Embodiment 4:
To produce the conventional processing method of the good tabular yellow bamboo base material that is impregnated with melamine glue and Oil Yellow 21 by the bamboo floor: clear limit, cut layering, two end mill open, open the male and female straight trough, the heavy sand polishing, with the lacquer type organic coating sealing, play first pass priming paint, check for the first time, carry out oil-sand first time, play second time priming paint, carry out finish paint on the oil-sand second time, nine times repeatedly, the first time, receipts light, finish paint on the second time, check the second time with fine sandpaper with fine sandpaper, the bamboo floor gets product.
Embodiment 5:
Process clothes closet with producing the conventional processing method of the good tabular red bamboo base material that is impregnated with melamine glue and typophor brown 43 by clothes closet.
Embodiment 6:
Process the redwood sofa with producing the conventional processing method of the good tabular red bamboo base material that is impregnated with melamine glue and oil red 119 by the redwood sofa.
Claims (2)
1. the preparation method of a colored nanmu bamboo base material, feature is:
(1), mao bamboon carries out fracture according to the length of design one by one, hacks, goes green grass or young crops more according to a conventional method;
(2), will go bamboo chip behind the green grass or young crops to send into to carry out wire drawing in the wire drawing machine, obtain the bamboo silk of diameter for about 0.5--5mm, the bamboo silk of selecting thickness unanimity, length unanimity again is as standby bamboo silk;
(3), standby bamboo silk is sent into carried out first time oven dry in first dryer, the first moisture of removing in the standby bamboo silk, send into then and carry out carbonization in the carbonization machine, desugar, degreasing, desinsection, send into again and carry out the oven dry second time in second dryer, thoroughly remove the moisture in the bamboo silk, obtain semi-finished product bamboo silk;
(4), in the glue pond of melamine glue is housed, dose oiliness look essence, stir, again semi-finished product bamboo silk is put into the glue pond and flooded 1-30 hours, the bamboo silk after obtaining flooding;
(5), the bamboo silk after will flooding pulls out, filter is done, and puts into the 3rd dryer again and dries for the third time, and the melamine glue and the oiliness look essence that are impregnated on the bamboo silk are solidificated on the bamboo silk;
(6), the bamboo silk after will drying for the third time carries out weighing according to the weight of designing requirement, then the bamboo silk after the weighing is evenly put into the tabular mould assembly of strip, and put neat, again mould is sent into and carried out hot pressing in the hot press, temperature is 90--150 ℃, pressure is 2000-3000MPa, makes dispersion, independently the bamboo silk is hot pressed into a whole plate under high temperature, high pressure;
(7), whole plate that hot pressing is obtained carries out cooling and shaping, promptly obtains finished product after the deburring.
2. according to the preparation method of the colored nanmu bamboo base material of claim 1, it is characterized in that: described oiliness look smart a kind of in Oil Yellow, oil red, nigrosine, Oil Violet, solvent blue, solvent green, typophor brown or the oily molten orange.
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| CN2011100986074A CN102229168A (en) | 2011-04-20 | 2011-04-20 | Method for making color phyllostachys pubescens base material |
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Cited By (6)
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| CN102581903A (en) * | 2011-12-23 | 2012-07-18 | 江西南丰振宇实业集团有限公司 | Processing technology for heating strand woven bamboo flooring |
| CN103302720A (en) * | 2013-06-03 | 2013-09-18 | 王冲 | Manufacture method of phyllostachys pubescens panels for cinerary caskets |
| CN103586959A (en) * | 2013-11-18 | 2014-02-19 | 安徽强森竹业有限公司 | Method for processing bamboo miscellaneous wood mixed decorative sheet |
| CN104476650A (en) * | 2014-11-24 | 2015-04-01 | 桐城市诚信木塑科技材料有限公司 | Bamboo flooring base material manufacturing technology |
| CN105269651A (en) * | 2015-10-21 | 2016-01-27 | 安徽高峰日用工艺品有限公司 | Manufacturing technology for door pine |
| CN109720078A (en) * | 2018-12-28 | 2019-05-07 | 武汉积墨包装印刷有限公司 | A kind of woodgrained paper and its press-paste technique method |
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| CN103586959B (en) * | 2013-11-18 | 2015-11-18 | 安徽强森竹业有限公司 | A kind of processing method of bamboo weedtree mixing decorative panel |
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| CN105269651A (en) * | 2015-10-21 | 2016-01-27 | 安徽高峰日用工艺品有限公司 | Manufacturing technology for door pine |
| CN109720078A (en) * | 2018-12-28 | 2019-05-07 | 武汉积墨包装印刷有限公司 | A kind of woodgrained paper and its press-paste technique method |
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Application publication date: 20111102 |