Embodiment
By background technology as can be known, existing led chip encapsulating structure all can't be directly dispels the heat to the led chip of chip-scale, need the extra element that connects heat radiation, connecting heat dissipation element can't be integrated with chip technology, heat dissipation element needs extra adhesion method of attachment or extra line, increases the led chip encapsulation difficulty.
To this, the present inventor provides the led chip encapsulating structure of optimization through a large amount of experiments, and heat dissipation element is formed directly into the led chip back side, can combine with chip technology, avoids extra line and extra method of attachment.
Followingly describe specific embodiment in detail according to accompanying drawing, above-mentioned purpose and advantage of the present invention will be clearer.
The present inventor also proposes a kind of led chip method for packing, and its idiographic flow please refer to shown in Figure 2, comprising:
Step S101 provides Semiconductor substrate, described Semiconductor substrate have first surface and with the first surface opposing second surface;
Step S102 is at the first surface formation conductive film of described Semiconductor substrate;
Step S103 forms heat dissipation element on the surface of described conductive film, described heat dissipation element comprises p type thermoelectric structure, n type thermoelectric structure, and p type thermoelectric structure is adjacent with n type thermoelectric structure and the separator between p type thermoelectric structure and n type thermoelectric structure;
Step S104 forms the opening that exposes conductive film along the second surface of described Semiconductor substrate in described Semiconductor substrate, described opening is used to hold the LED unit.
With reference to the accompanying drawings, above-mentioned led chip method for packing is elaborated.
At first with reference to Fig. 3, described Semiconductor substrate 200 is a silicon-based substrate, for example is n type silicon substrate or p type silicon substrate.Described Semiconductor substrate 200 shapes are preferably discoid, the based semiconductor industrywide standard, and the diameter of Semiconductor substrate 200 can be 450 millimeters, 300 millimeters, 200 millimeters.Described Semiconductor substrate 200 has upper surface and lower surface, particularly, the upper surface of described Semiconductor substrate 200 is the aufwuchsplate of semiconductor device, the lower surface of Semiconductor substrate 200 is the base face relative with aufwuchsplate, the upper surface of described semiconductor 200 is defined as first surface I, and the lower surface of described semiconductor 200 is defined as second surface II.
With reference to figure 4, form conductive film 210 at the first surface I of described Semiconductor substrate 200.
The formation technology of described conductive film is physical vapour deposition (PVD) or chemical vapour deposition (CVD), and described conductive film 210 materials are Ti, Ta, W, Cu, polysilicon or doped polycrystalline silicon, and described conductive film 210 can be single coating or multiple-level stack structure.
When described conductive film 210 materials were polysilicon or doped polycrystalline silicon, described conductive film 210 can be single coating, to save processing step.
When conductive film 210 materials are metal, for prevent that metal from spreading in Semiconductor substrate 200, conductive film can be the multiple-level stack structure, before forming conductive metal film, can also form one deck resilient coating earlier at the first surface I of Semiconductor substrate 200, described cushioning layer material is TiN, TaN or WSi, at this moment the electron mobility height of conductive film.
Described conductive film 210 is used to be electrically connected p type thermoelectric structure, the n type thermoelectric structure of follow-up formation, etching barrier layer when described conductive film 210 can also be as the subsequent etching opening, savings forms the processing step of etching barrier layer outward, and the electron mobility height of conductive film, can improve the radiating efficiency of the encapsulating structure of follow-up formation, further, when conductive film 210 materials are metal, the heat conductivity height of metal, better heat-radiation effect.
With reference to figure 5, form heat dissipation elements on described conductive film 210 surfaces, described heat dissipation element comprises p type thermoelectric structure 211, n type thermoelectric structure 212, and p type thermoelectric structure 211 and n type the thermoelectric structure 212 adjacent and separators 213 between p type thermoelectric structure 211 and n type thermoelectric structure 212.
Described p type thermoelectric structure 211 materials can be p type SiGe, p type Si, p type B4C or p type B9C, and described n type thermoelectric structure 212 materials can be n type Si or n type SiGe, described separator 213 materials are aluminium oxide, silica or silicon nitride.
Be p type SiGe with p type thermoelectric structure 211 materials below, n type thermoelectric structure 212 materials are n type SiGe, and insolated layer materials is that aluminium oxide is an example, does exemplary illustrated.
At first, adopt chemical vapor deposition method to form aluminum oxide film (not shown) on described conductive film 210 surfaces.
Then, form the photoresist figure (not shown) corresponding on described isolated film surface with described p type SiGe layer 211; With described photoresist figure is mask, removes isolated film, until exposing described conductive film 210 surfaces; Exposing described conductive film 210 surfaces at the photoresist figure adopts chemical vapour deposition (CVD) to form p type SiGe layer; Remove the photoresist figure.
It needs to be noted that when removing the photoresist figure, the p type SiGe film that is formed on the photoresist patterned surface also can be removed simultaneously, and p type SiGe layer 211 is retained.
Subsequently, at the corresponding photoresist figure (not shown) of described isolated film surface and the 211 surface formation of p type SiGe layer and described n type SiGe layer 212; With described photoresist figure is mask, removes isolated film, until exposing described conductive film 210 surfaces, forms separator 213; Expose described SiGe superlattice film 210 surfaces at the photoresist figure and form n type SiGe layer 212; Remove the photoresist figure.
The concrete formation technology of described n type SiGe layer 212 can here repeat no more with reference to the formation technology of p type SiGe layer 211.
It needs to be noted, in other embodiments, also can form n type SiGe layer 212 earlier, form p type SiGe layer 211 again, form separator 213 at last with reference to present embodiment; Perhaps form p type SiGe layer 211 earlier, form n type SiGe layer 212 again, form separator 213 at last.
Adopt above-mentioned technology, formation includes p type SiGe layer, n type SiGe layer, and p type SiGe layer is adjacent with n type SiGe layer and the separator between p type SiGe layer and n type SiGe layer, in other embodiments, can also form dielectric layer in p type SiGe layer, n type SiGe layer and insulation surface, in dielectric layer, form conductive plunger then, in heat dissipation element, feed electric current by conductive plunger.
With reference to figure 6, in described Semiconductor substrate 200, form the opening 221 that exposes described conductive film 210 along the second surface II of described Semiconductor substrate 200.
Particularly, form the photoresist figure corresponding at the second surface II of Semiconductor substrate 200 with opening 221; The using plasma etching technics along the described Semiconductor substrate 200 of second surface II etching of described Semiconductor substrate 200, until exposing described conductive film 210, forms opening 221.
Described opening 221 is used to the luminous efficiency protecting the LED unit and avoid influencing the LED unit that is formed on opening 221 bottoms.
With reference to figure 7, form LED unit 220 in the bottom of described opening 221.
Described LED unit 220 adopts existing processes directly to form the bottom that the adhesion material that adopts conduction then sticks to opening 221.
Photoetching, deposition, the etching technics of the complete based semiconductor technology of the method for packing of the encapsulating structure that present embodiment provides with the conventional semiconductor process compatible, do not need extra adhesion method of attachment or extra line, have reduced the led chip encapsulation difficulty.
Encapsulating structure based on above-mentioned method for packing forms please refer to Fig. 7, comprising: Semiconductor substrate 200, described Semiconductor substrate 200 have first surface I and with first surface I opposing second surface II; Be formed on the conductive film 210 of Semiconductor substrate 200 first surface I; Be formed on the heat dissipation element on conductive film 210 surfaces, described heat dissipation element comprises p type thermoelectric structure 211, n type thermoelectric structure 212, and p type thermoelectric structure 211 and n type the thermoelectric structure 212 adjacent and separators 213 between p type thermoelectric structure 211 and n type thermoelectric structure 212; Opening 221, described opening 221 exposes conductive film 210 along the second surface II of described Semiconductor substrate 200, and described opening 221 is used to hold the LED unit.
Particularly, described conductive film 210 materials are Ti, Ta, W, Cu, polysilicon or doped polycrystalline silicon, and described conductive film 210 can be single coating or multiple-level stack structure.
When described conductive film 210 materials were polysilicon or doped polycrystalline silicon, described conductive film 210 can be single coating, to reduce the encapsulating structure complexity.
When conductive film 210 materials are metal, for prevent that metal from spreading in Semiconductor substrate 200, conductive film can be the multiple-level stack structure, between the first surface I that forms conductive metal film and Semiconductor substrate 200, be formed with resilient coating, described cushioning layer material is TiN, TaN or WSi, the conductive film electron mobility height of metal.
Particularly, described p type thermoelectric structure 211 materials can be p type SiGe, p type Si, p type B4C or p type B9C, and described n type thermoelectric structure 212 materials can be n type Si or n type SiGe, described separator 213 materials are aluminium oxide, silica or silicon nitride.
Encapsulating structure below in conjunction with present embodiment, simply introduce the operation principle of encapsulating structure: apply one and flow to the electric current of p type film 211 from n type film 212, according to peltier effect, applying direct current at two different storerooms fails to be convened for lack of a quorum and makes heat be absorbed in the junction of these two kinds of materials, can absorb heat in the conductive metal film position so, the LED unit that is formed on superlattice film 210 tops is lowered the temperature.
Described encapsulating structure also comprises the cover layer that is formed on n type film 212 or p type SiGe layer, the metal plug that formation runs through described cover layer and is electrically connected with n type film 212 or p type SiGe layer, the described electric current that applies can feed electric current realization to described metal plug.
The invention provides a kind of led chip encapsulating structure and method for packing thereof, the wherein method for packing of led chip and semiconductor technology compatibility, adopting the present invention to form the led chip encapsulating structure does not need the element of extra extra connection heat radiation just can cool off led chip, led chip encapsulating structure provided by the invention adopts the high conductive film of electron mobility, and led chip is positioned on the conductive film, and cooling effect is good.
Though the present invention discloses as above with preferred embodiment, the present invention is defined in this.Any those skilled in the art without departing from the spirit and scope of the present invention, all can do various changes and modification, so protection scope of the present invention should be as the criterion with claim institute restricted portion.