CN102211059B - High-field-intensity and high-gradient permanent magnetic separator - Google Patents

High-field-intensity and high-gradient permanent magnetic separator Download PDF

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CN102211059B
CN102211059B CN201110038923.2A CN201110038923A CN102211059B CN 102211059 B CN102211059 B CN 102211059B CN 201110038923 A CN201110038923 A CN 201110038923A CN 102211059 B CN102211059 B CN 102211059B
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魏雄辉
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Beijing Boyuan Hengsheng High Technology Co Ltd
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Abstract

本发明提供一种高场强高梯度永磁磁选机,它包括选分槽(1)、高场强高梯度永磁磁选盘组(2)、定位轴承座(3)、刮料盘(4)、冲洗器(5)、传动装置(6)、机盖(7);高场强高梯度永磁磁选盘组(2)包括多块永磁磁选盘(12)和中心轴(13),各永磁磁选盘(12)被套在中心轴上并固定,永磁磁选盘(12)与永磁磁选盘(12)之间平行,且有间隙。本发明的高场强高梯度永磁磁选机结构简单、造价低、选分面积大、可以做成大尺寸满足大规模工业化应用,且能更好地分离选别矿石中的各种弱磁性或微弱磁性的成份。

Figure 201110038923

This invention provides a high-field-strength, high-gradient permanent magnet magnetic separator, comprising a separation tank (1), a high-field-strength, high-gradient permanent magnet magnetic separator assembly (2), a positioning bearing seat (3), a scraper disc (4), a flusher (5), a transmission device (6), and a machine cover (7). The high-field-strength, high-gradient permanent magnet magnetic separator assembly (2) includes multiple permanent magnet magnetic separators (12) and a central shaft (13). Each permanent magnet magnetic separator (12) is fitted onto the central shaft and fixed. The permanent magnet magnetic separators (12) are parallel to each other and have gaps between them. The high-field-strength, high-gradient permanent magnet magnetic separator of this invention has a simple structure, low cost, large separation area, and can be made into a large size to meet large-scale industrial applications. It can also better separate various weakly magnetic or slightly magnetic components in the ore.

Figure 201110038923

Description

一种高场强高梯度永磁磁选机A high field strength and high gradient permanent magnet magnetic separator

技术领域 technical field

本发明涉及一种选矿设备,尤其是一种选别磁性矿物和/或弱磁性矿物的高场强高梯度永磁磁选机。The invention relates to an ore dressing equipment, in particular to a high-field-strength and high-gradient permanent magnet magnetic separator for sorting magnetic minerals and/or weakly magnetic minerals.

背景技术 Background technique

由于科学、技术和社会经济活动的迅速发展和变革,矿产资源的开采和消耗量迅速增长,已探明的各种富矿储量越来越少,若不对贫矿进行开采并用于补充富矿的不足,将因矿产资源的匮乏而严重阻碍人类社会的正常发展。但是,贫矿的开采需要依靠高新的科学技术,采用传统的科学技术和设备开采贫矿将会造成极大的资源浪费和环境污染。为此,开发和发展新型的选矿技术和选矿设备非常紧迫,并富有挑战性。Due to the rapid development and transformation of science, technology, and social and economic activities, the mining and consumption of mineral resources have increased rapidly, and the proven reserves of various rich ores have become less and less. If poor ores are not mined and used to supplement the shortage of rich ores, It will seriously hinder the normal development of human society due to the lack of mineral resources. However, the mining of lean ore needs to rely on high-tech science and technology, and using traditional technology and equipment to mine lean ore will cause great waste of resources and environmental pollution. Therefore, the development and development of new mineral processing technology and mineral processing equipment is very urgent and challenging.

迄今为止,已有的各类永磁磁选机的磁感应强度相对固定,难以选别磁性相近的矿物质或者对磁性相近的矿物质的分离度差,达不到分离和选别的要求;同时,永磁磁选机的磁感应强度会随时间的增加而逐渐减弱,最终失磁;并且,永磁磁选机目前仅能用于选分强磁性矿物质,对弱磁性或顺磁性的矿物质选别分离效果较差,存在明显的应用局限性,例如,已有的各类永磁磁选机磁选分离面的磁场强度无法达到0.8T(特斯拉)以上,且呈现磁场梯度小,只能选分强磁性物质,不能选分弱磁性的物质。尽管将一些永磁磁体经过特殊组合后的局部的区域磁感应强度可以达到1.2T以上,其磁场梯度也比较大,但由于现有技术、设备和材料的制约,目前这一类组合还没有发现可以做成直径大于φ500mm以上的组合磁件,且选分面积很小,只能用于实验室的微量选分试验,无法用于工业化生产。So far, the magnetic induction intensity of the existing permanent magnet magnetic separators is relatively fixed, it is difficult to separate minerals with similar magnetic properties or the separation degree of minerals with similar magnetic properties is poor, and the separation and separation requirements cannot be met; at the same time , the magnetic induction intensity of the permanent magnetic separator will gradually weaken with the increase of time, and eventually lose the magnetism; and, the permanent magnetic separator can only be used to separate strong magnetic minerals at present, for weak magnetic or paramagnetic minerals The sorting and separation effect is poor, and there are obvious application limitations. For example, the magnetic field strength of the magnetic separation separation surface of various permanent magnet magnetic separators cannot reach more than 0.8T (Tesla), and the magnetic field gradient is small. Only strong magnetic substances can be selected, but weak magnetic substances cannot be selected. Although the local magnetic induction intensity of some permanent magnets after a special combination can reach more than 1.2T, and the magnetic field gradient is relatively large, but due to the constraints of existing technologies, equipment and materials, this type of combination has not yet been found. Made into a combined magnetic piece with a diameter greater than φ500mm, and with a very small separation area, it can only be used for micro-separation tests in laboratories, and cannot be used for industrial production.

中国专利ZL97207074.5、ZL99233150.1、ZL99245569.3、ZL03215262.0、ZL03240242.2、ZL200320110040.9等公开了用磁体和各种组件组装成一种辊筒式磁辊,然后与磁辊作为一个磁选部件,组建成各种外观形式不同的磁选机,其选分体就是磁辊;这种形式的磁辊结构复杂,造价高,选分面积小,目前仅见小直径(直径小于150mm)磁辊的报道,未见大直径磁辊的报道。另外,已有的永磁磁选机结构复杂,不利于安装维护。Chinese patents ZL97207074.5, ZL99233150.1, ZL99245569.3, ZL03215262.0, ZL03240242.2, ZL200320110040.9, etc. disclose a roller-type magnetic roller assembled with magnets and various components, and then use the magnetic roller as a magnetic Select components to form a variety of magnetic separators with different appearances. The separated body is the magnetic roller; this type of magnetic roller has a complex structure, high cost, and small separation area. At present, only small-diameter (diameter less than 150mm) magnetic separators There are no reports of large-diameter magnetic rollers. In addition, the existing permanent magnet magnetic separator has a complex structure, which is not conducive to installation and maintenance.

为了节约电能,提高选矿的收益/投资,并提高磁选设备的分选效能和高效选别弱磁性物质或磁性相近的物质,实现大规模工业化的应用,本发明提供了一种高场强高梯度的永磁磁选机。In order to save electric energy, increase the income/investment of mineral processing, improve the separation efficiency of magnetic separation equipment and efficiently select weak magnetic substances or substances with similar magnetic properties, and realize large-scale industrial application, the present invention provides a high-field-strength high Gradient permanent magnetic separator.

发明内容 Contents of the invention

为了克服现有技术的不足,本发明提供一种结构简单、造价低、选分面积大、可以做成大尺寸满足大规模工业化应用,且能更好地分离选别矿石中的各种弱磁性或微弱磁性的成份的一种高场强高梯度永磁磁选机。In order to overcome the deficiencies of the prior art, the present invention provides a simple structure, low cost, large separation area, which can be made into a large size to meet large-scale industrial applications, and can better separate various weak magnetic materials in the separation ore. A high-field-strength high-gradient permanent magnetic separator for weak or weakly magnetic components.

为解决上述技术问题,本发明采用下述技术方案:In order to solve the problems of the technologies described above, the present invention adopts the following technical solutions:

提供一种高场强高梯度永磁磁选机,它包括选分槽、高场强高梯度永磁磁选盘组、卸料装置、传动装置、机盖等部件。Provided is a high-field-strength and high-gradient permanent-magnet magnetic separator, which includes a separating tank, a high-field-strength and high-gradient permanent-magnet magnetic separation disk group, a discharge device, a transmission device, a machine cover and the like.

高场强高梯度永磁磁选盘组被定位在选分槽中,传动装置和高场强高梯度永磁磁选盘组相连接,并带动其转动;高场强高梯度永磁磁选盘组包括多块永磁磁选盘和中心轴,各永磁磁选盘被套在中心轴上并固定,永磁磁选盘与永磁磁选盘之间平行,且有间隙。优选地,各间隙相等。The high-field-strength and high-gradient permanent magnet magnetic separation disk group is positioned in the separation groove, and the transmission device is connected with the high-field strength and high-gradient permanent magnet magnetic separation disk group to drive it to rotate; the high-field strength and high-gradient permanent magnet magnetic separation The disk group includes a plurality of permanent magnet magnetic separation disks and a central shaft, each permanent magnetic magnetic separation disk is sleeved on the central shaft and fixed, the permanent magnetic magnetic separation disks are parallel to each other, and there is a gap. Preferably, each gap is equal.

优选地,间隙大于等于30mm,更优选间隙大于等于40mm。Preferably, the gap is greater than or equal to 30mm, more preferably the gap is greater than or equal to 40mm.

进一步,每块永磁磁选盘由中心轮毂、铝托、不同规格的磁块、不同规格的软铁片、弧冠和外圆周包片组成;按弧冠、软铁片、磁块、软铁片、磁块、...软铁片、铝托的顺序将它们串起来并固定以组成一个扇形磁组合件,每块软铁片两侧接触面的磁块的极性相同,扇形磁组合件被固定在中心轮毂上,多个扇形磁组合件再由外圆周包片定位组成一块永磁磁选盘。Further, each permanent magnet magnetic separation disc is composed of a central hub, an aluminum bracket, magnetic blocks of different specifications, soft iron sheets of different specifications, arc crowns and outer circumference wrapping sheets; according to arc crowns, soft iron sheets, magnetic blocks, soft The sequence of iron sheet, magnetic block, ... soft iron sheet, aluminum support is to string them together and fix them to form a fan-shaped magnetic assembly. The polarity of the magnetic blocks on the contact surfaces on both sides of each soft iron sheet is the same, and the fan-shaped magnetic The assembly is fixed on the central hub, and multiple fan-shaped magnetic assemblies are positioned by the outer circumference of the wrapping sheet to form a permanent magnet magnetic separation disk.

更进一步地,各接触面可用金属胶粘接、压实;所述固定方式为螺接。永磁磁选盘的两侧是磁选面,在磁选面上,软铁片区域的磁感应强度最高,高者可达1.2T以上。永磁磁选盘组是一个组合件,由不同材质组成,其中,中心轮毂用磁性材料或非磁性材料制作均可;铝托是由铝质材料制作,也可以用其它非磁性材料制作;软铁片是由电工纯铁或钴钢材料制作而成;弧冠是由非磁性材料制作而成;外圆周包片是由非磁性材料制作。Furthermore, each contact surface can be bonded and compacted with metal glue; the fixing method is screw connection. Both sides of the permanent magnet magnetic separation disk are magnetic separation surfaces. On the magnetic separation surface, the magnetic induction intensity of the soft iron sheet area is the highest, and the highest can reach more than 1.2T. The permanent magnetic magnetic selection disc group is an assembly composed of different materials. Among them, the central hub can be made of magnetic materials or non-magnetic materials; the aluminum tray is made of aluminum materials, and can also be made of other non-magnetic materials; the soft The iron sheet is made of electrical pure iron or cobalt steel; the arc crown is made of non-magnetic material; the outer circumference wrapping piece is made of non-magnetic material.

进一步,选分槽由进料口、分选区、尾矿出口和选分槽支架组成,进料口、分选区、尾矿出口均固定在选分槽支架上,高场强高梯度永磁磁选盘组定位在选分槽支架上。进料口、分选区、尾矿出口均由非磁性材料制作,选分槽支架可以用磁性材料制作,也可以用非磁性材料制作。高场强高梯度永磁磁选盘组可以由定位轴承座固定,该定位轴承座是标准件,可以从市面采购。Further, the separation tank is composed of the feed inlet, the separation area, the tailings outlet and the separation tank support. The feed inlet, the separation area and the tailings outlet are all fixed on the separation tank support. The high field strength and high gradient permanent magnet The disk selection group is positioned on the selection slot support. The feed inlet, sorting area, and tailings outlet are all made of non-magnetic materials, and the support of the sorting tank can be made of magnetic materials or non-magnetic materials. The high-field-strength and high-gradient permanent-magnet magnetic separation disc group can be fixed by a positioning bearing seat, which is a standard part and can be purchased from the market.

卸料装置为固定刮料盘、转动刮料盘或冲洗器中的至少一种。刮料盘可以做成固定刮料盘和转动刮料盘两种形式;固定刮料盘的一边加工成矩齿形状,矩齿的大小和高场强高梯度永磁磁选盘之间的间隙相等或略小,矩齿伸入高场强高梯度永磁磁选盘的间隙中,矩齿的两侧装有刮板,刮板和高场强高梯度永磁磁选盘的磁选面紧密相接,但相对可以活动,另外一边和两个侧边有挡板,用于挡住选出的精料,其中一个侧边安装了精料出口;转动刮料盘由一个转动刮刀组、转动轴和转动刮刀组转动轴承座组成,转动刮刀组垂直安装在一根转动轴上,该转动轴和高场强高梯度永磁磁选盘组的转动轴平行,且由转动刮刀组转动轴承座固定在选分槽支架上,转动时,转动刮刀组刀口面和高场强高梯度永磁磁选盘的磁选面相向摩擦接触,将磁选面吸住的物质刮下;刮料盘是一个组合件,其制作材料为各种非磁性材料复合而成。优选地,转动刮刀组转动方向和高场强高梯度永磁磁选盘组的转动方向相反。The unloading device is at least one of a fixed scraper pan, a rotating scraper pan or a flusher. The scraping disk can be made into two forms: fixed scraping disk and rotating scraping disk; one side of the fixed scraping disk is processed into a rectangular tooth shape, the size of the rectangular tooth and the gap between the high field strength and high gradient permanent magnet magnetic separation disk Equal or slightly smaller, the moment tooth extends into the gap of the high field strength and high gradient permanent magnet magnetic separation disk, and the two sides of the moment tooth are equipped with scrapers, and the magnetic separation surface of the scraper and the high field strength and high gradient permanent magnet magnetic separation disk Closely connected, but relatively movable, there are baffles on the other side and two sides, which are used to block the selected fine materials, and one of the sides is equipped with a fine material outlet; the rotating scraping disc is composed of a rotating scraper group Shaft and rotating scraper group rotating bearing seat. The rotating scraper group is vertically installed on a rotating shaft. It is fixed on the support of the separation slot, and when rotating, the knife-edge surface of the rotating scraper group and the magnetic separation surface of the high-field-strength high-gradient permanent magnet magnetic separation disk are in frictional contact with each other, and the materials attracted by the magnetic separation surface are scraped off; the scraping disk is An assembly made of various non-magnetic materials. Preferably, the rotation direction of the rotating scraper group is opposite to the rotation direction of the high field strength and high gradient permanent magnet magnetic separation disk group.

冲洗器是一个由非磁性材料制作而成的冲洗装置,该装置将冲洗液导向性地冲向高场强高梯度永磁磁选盘的磁选面,将磁选面吸出的物质冲洗和汇至承料盘中,然后从承料盘的精料出口流出。The flushing device is a flushing device made of non-magnetic materials. The device directs the flushing liquid to the magnetic separation surface of the high-field-strength high-gradient permanent magnet magnetic separation disc, and flushes and sinks the substances sucked out of the magnetic separation surface. into the material receiving tray, and then flow out from the fine material outlet of the material receiving tray.

传动装置是由不同材料制作而成的一套组合件,它驱动高场强高梯度永磁磁选盘组和转动刮料盘的转动刮刀组转动,它是由各种不同材料组合而成。The transmission device is a set of components made of different materials, which drives the high field strength and high gradient permanent magnetic magnetic separation disc group and the rotary scraper group of the rotating scraper disc to rotate. It is composed of various materials.

机盖是高场强高梯度永磁磁选机顶部封盖,制作材料可以是磁性材料,也可以是非磁性材料。当然,也可以不使用机盖。The machine cover is the top cover of the high field strength and high gradient permanent magnet magnetic separator, and the material can be magnetic or non-magnetic. Of course, it is also possible not to use the machine cover.

本发明的高场强高梯度永磁磁选机的工作方式是:矿浆从高场强高梯度永磁磁选机选分槽的进料口进入至分选区,在分选区中和旋转的高场强高梯度永磁磁选盘接触,高场强高梯度永磁磁选盘由传动装置驱动;矿浆中磁性物质和弱磁性物质被高梯度磁场吸至高场强高梯度永磁磁选盘的磁选面上,随着磁选面转动至刮料盘,刮料盘将吸在磁选面上的物质刮下,并被冲洗器喷出来的液体冲洗和富集,从承料盘的精料出口流出;矿浆中的磁性和弱磁性物质被吸出,此时的矿浆就叫尾矿,尾矿从选分槽的尾矿出口排出;如此,实现连续选矿的目的。The working mode of the high-field-strength high-gradient permanent magnet magnetic separator of the present invention is: the ore pulp enters the sorting area from the feeding port of the high-field-strength high-gradient permanent magnetic magnetic separator separating tank, and the rotating high The high-field-strength and high-gradient permanent magnet magnetic separation disk is in contact with the high-field-strength high-gradient permanent magnetic separation disk, which is driven by the transmission; On the magnetic separation surface, as the magnetic separation surface rotates to the scraping plate, the scraping plate will scrape off the substances sucked on the magnetic separation surface, and be washed and enriched by the liquid sprayed out by the washer, and the fine material from the receiving plate The material outlet flows out; the magnetic and weak magnetic substances in the pulp are sucked out, and the pulp at this time is called tailings, and the tailings are discharged from the tailings outlet of the separation tank; in this way, the purpose of continuous beneficiation is realized.

本发明永磁磁选机的永磁磁选盘片数,间隙,其直径尺寸和厚度,磁场强度和梯度大小均可根据不同的使用现场灵活设计。The number of permanent magnet magnetic separators, gaps, diameter and thickness, magnetic field strength and gradient of the permanent magnet magnetic separator of the present invention can be flexibly designed according to different usage sites.

为了更清晰地说明本发明的基本内容,以下结合附图和具体实施方式加以说明。In order to illustrate the basic content of the present invention more clearly, it will be described below in conjunction with the drawings and specific embodiments.

附图说明 Description of drawings

图1本发明高场强高梯度永磁磁选机的立体示意图。Fig. 1 is a three-dimensional schematic diagram of a high-field-strength high-gradient permanent magnet magnetic separator of the present invention.

图2本发明高场强高梯度永磁磁选机的选分槽1的示意图。Fig. 2 is a schematic diagram of the separation tank 1 of the high-field-strength high-gradient permanent magnet magnetic separator of the present invention.

图3本发明高场强高梯度永磁磁选机的磁选盘组2的示意图。Fig. 3 is a schematic diagram of the magnetic separation disk group 2 of the high-field-strength high-gradient permanent magnetic separator of the present invention.

图4本发明高场强高梯度永磁磁选机的磁选盘组中单一永磁磁选盘12的示意图。FIG. 4 is a schematic diagram of a single permanent magnet magnetic separation disk 12 in the magnetic separation disk group of the high-field-strength high-gradient permanent magnet magnetic separator of the present invention.

图5本发明高场强高梯度永磁磁选机的刮料盘4的示意图。Fig. 5 is a schematic diagram of the scraping disc 4 of the high-field-strength high-gradient permanent magnet magnetic separator of the present invention.

图6本发明高场强高梯度永磁磁选机的冲洗器5的示意图。Fig. 6 is a schematic diagram of the washer 5 of the high-field-strength high-gradient permanent magnet magnetic separator of the present invention.

具体实施方式 Detailed ways

下面结合具体的实施方案来描述本发明的一种高场强高梯度永磁磁选机,所述的实施方案是为了更好地说明本发明,而不能理解为是对本发明的权利要求的限制。A kind of high field strength high gradient permanent magnetic magnetic separator of the present invention is described below in conjunction with specific embodiment, described embodiment is in order to illustrate the present invention better, and can not be interpreted as the restriction to the claims of the present invention .

图1是高场强高梯度永磁磁选机的立体示意图,其中,1是选分槽、2是高场强高梯度永磁磁选盘组、3是定位轴承座、4是刮料盘、5是冲洗器、6是传动装置、7是机盖。定位轴承座3将高场强高梯度永磁磁选盘组2定位在选分槽1中;刮料盘4和冲洗器5按图1所示的方式安装,机盖7安装在选分槽1上,将高场强高梯度永磁磁选盘组2、刮料盘4和冲洗器5覆盖在机盖内;传动装置6和高场强高梯度永磁磁选盘组2相连接,并带动高场强高梯度永磁磁选盘组2转动。Figure 1 is a three-dimensional schematic diagram of a high-field-strength and high-gradient permanent magnet magnetic separator, in which, 1 is a separation tank, 2 is a high-field-strength and high-gradient permanent magnetic magnetic separator group, 3 is a positioning bearing seat, and 4 is a scraping plate , 5 is a flushing device, 6 is a transmission device, and 7 is a machine cover. The positioning bearing seat 3 positions the high field strength and high gradient permanent magnet magnetic separation disc group 2 in the separation tank 1; the scraper disc 4 and the flusher 5 are installed in the manner shown in Figure 1, and the machine cover 7 is installed in the separation tank 1, the high field strength and high gradient permanent magnet magnetic separation disc group 2, the scraper disc 4 and the flushing device 5 are covered in the machine cover; the transmission device 6 is connected with the high field strength and high gradient permanent magnet magnetic separation disc group 2, And drive the high-field-strength high-gradient permanent magnet magnetic separation disk group 2 to rotate.

图2是选分槽1示意图,选分槽由进料口8、分选区9、尾矿出口10和选分槽支架11组成,进料口8、分选区9、尾矿出口10均固定在选分槽支架11上,进料口8、分选区9、尾矿出口10均由非磁性材料制作,选分槽支架11可以用磁性材料制作,也可以用非磁性材料制作。Fig. 2 is a schematic diagram of the separation tank 1, the separation tank is composed of a feed inlet 8, a separation area 9, a tailings outlet 10 and a separation tank support 11, and the feed inlet 8, the separation area 9, and the tailings outlet 10 are all fixed on On the separation tank support 11, the feed inlet 8, the separation area 9, and the tailings outlet 10 are all made of non-magnetic materials, and the separation tank support 11 can be made of magnetic materials or non-magnetic materials.

图3是高场强高梯度永磁磁选盘组2示意图,高场强高梯度永磁磁选盘组2由多块永磁磁选盘12、中心轴13、定位销14和定位螺栓15组成;中心轴13有定位键销槽,永磁磁选盘12有中心突起,中心突起的中央有轴孔,在中心突起的垂直中心轴孔方向有定位螺栓孔;将定位销14放入中心轴13的定位键销槽内,再将永磁磁选盘12套在中心轴上,然后用定位螺栓15将永磁磁选盘12固定在中心轴13上,如此再套上其它永磁磁选盘12,永磁磁选盘12与永磁磁选盘12之间平行,且有间隙。Fig. 3 is the schematic diagram of high field strength and high gradient permanent magnet magnetic separation disc group 2, high field strength and high gradient permanent magnet magnetic separation disc group 2 is composed of multiple permanent magnetic magnetic separation discs 12, central shaft 13, positioning pin 14 and positioning bolt 15 Composition; the central shaft 13 has a positioning key pin groove, the permanent magnetic magnetic selection disc 12 has a central protrusion, and the center of the central protrusion has a shaft hole, and there is a positioning bolt hole in the direction perpendicular to the central shaft hole of the central protrusion; the positioning pin 14 is placed in the center In the positioning key pin groove of the shaft 13, the permanent magnet magnetic selection disc 12 is set on the central shaft, and then the permanent magnetic magnetic selection disc 12 is fixed on the central shaft 13 with the positioning bolt 15, so that other permanent magnetic magnetic selection discs are put on. The selection disc 12 is parallel to the permanent magnetic selection disc 12 with a gap.

图4是高场强高梯度永磁磁选盘组中的单一永磁磁选盘12示意图,永磁磁选盘12由中心轮毂16、铝托17、不同规格磁块18、不同规格的软铁片19、弧冠20、磁组合件定位螺栓21和螺母22、外圆周包片23和包片定位螺钉24组成;中心轮毂16、铝托17、不同规格磁块18、不同规格的软铁片19、弧冠20上都钻有等距离等孔径的磁组合件定位螺栓孔,弧冠20的弧冠面中心和外圆周包片23上钻有包片定位螺钉孔;通过磁组合件定位螺栓孔用磁组合件定位螺栓21按弧冠20、软铁片19、磁块18、软铁片19、磁块18、软铁片19、磁块18...软铁片19、铝托17的顺序将他们串起来,每块软铁片19两侧接触面的磁块18的极性相同,不同组件之间的接触面用金属胶粘接,压实,组成一个扇形磁组合件,并由磁组合件定位螺栓21和螺母22固定在中心轮毂16上,多个扇形磁组合件再由外圆周包片23和包片定位螺钉24定位,组成一个永磁磁选盘12。Fig. 4 is the single permanent magnetic magnetic separation disk 12 schematic diagrams in the high field strength high gradient permanent magnetic magnetic separation disk group, the permanent magnetic magnetic separation disk 12 is made up of central wheel hub 16, aluminum support 17, different specifications magnetic blocks 18, different specifications soft Iron sheet 19, arc crown 20, magnetic assembly positioning bolt 21 and nut 22, outer circumference wrapping sheet 23 and wrapping sheet positioning screw 24; central hub 16, aluminum bracket 17, magnetic block 18 of different specifications, soft iron of different specifications The sheet 19 and the arc crown 20 are all drilled with magnetic assembly positioning bolt holes of equal distance and equal aperture, and the center of the arc crown surface of the arc crown 20 and the outer circumference wrapping sheet 23 are drilled with wrapping positioning screw holes; Bolt hole magnetic assembly positioning bolt 21 according to arc crown 20, soft iron sheet 19, magnetic block 18, soft iron sheet 19, magnetic block 18, soft iron sheet 19, magnetic block 18... soft iron sheet 19, aluminum bracket The sequence of 17 strings them together, the polarity of the magnetic block 18 on the contact surface on both sides of each piece of soft iron sheet 19 is the same, and the contact surfaces between different components are bonded with metal glue and compacted to form a fan-shaped magnetic assembly. And be fixed on the center wheel hub 16 by magnetic assembly positioning bolt 21 and nut 22, a plurality of fan-shaped magnetic assemblies are positioned by outer circumference wrapping sheet 23 and wrapping sheet set screw 24 again, form a permanent magnetic magnetic selection disc 12.

永磁磁选盘12与永磁磁选盘12之间相互平行,且有一定的间隙,优选地,相邻永磁磁选盘之间的间隙相等;优选地,该间隙大于等于30mm,更优选地,该间隙大于等于40mm。永磁磁选盘12的两侧是磁选面,在磁选面上,软铁片19区域的磁感应强度最高,高者可达1.2T以上。永磁磁选盘12可根据需要制作成大直径,如Φ600mm、Φ800mm、或更大。Parallel to each other between the permanent magnetic magnetic separation disc 12 and the permanent magnetic magnetic separation disc 12, and there is a certain gap, preferably, the gap between adjacent permanent magnetic magnetic separation discs is equal; preferably, the gap is greater than or equal to 30mm, more Preferably, the gap is greater than or equal to 40mm. Both sides of the permanent magnetic magnetic separation disk 12 are magnetic separation surfaces, on the magnetic separation surface, the magnetic induction intensity of the soft iron sheet 19 area is the highest, and the high one can reach more than 1.2T. The permanent magnetic magnetic separation disk 12 can be made into a large diameter as required, such as Φ600mm, Φ800mm, or larger.

永磁磁选盘12是一个组合件,由不同材质组成,其中,中心轮毂16用磁性材料或非磁性材料制作均可;铝托17是由铝质材料制作,也可以用其它非磁性材料制作;软铁片19是由电工纯铁或钴钢材料制作而成;弧冠20是由非磁性材料制作而成;外圆周包片23是由非磁性材料制作。The permanent magnetic magnetic selection disc 12 is an assembly made of different materials, wherein the central hub 16 can be made of magnetic or non-magnetic materials; the aluminum support 17 is made of aluminum or can be made of other non-magnetic materials ; The soft iron sheet 19 is made of electrical pure iron or cobalt steel; the arc crown 20 is made of a non-magnetic material; the outer circumference wrapping piece 23 is made of a non-magnetic material.

图5是刮料盘4示意图,刮料盘4可以做成固定刮料盘和转动刮料盘两种形式:固定刮料盘的一边加工成矩齿形状,矩齿25的大小和永磁磁选盘12之间的间隙相等或略小,矩齿25伸入永磁磁选盘12的间隙中,矩齿25的两侧装有刮板26,刮板26和永磁磁选盘12的磁选面紧密相接,但相对可以活动,另一边和两个侧边有挡板27,用于挡住选出的精料,其中一个侧边安装了精料出口28;转动刮料盘由一个转动刮刀组29、转动轴30和转动刮刀转动轴承座组成,转动刮刀组29垂直安装在一根转动轴30上,该转动轴30和高场强高梯度永磁磁选盘组的转动轴平行,且由转动刮刀组转动轴承座固定在选分槽支架11上,其转动方向和高场强高梯度永磁磁选盘组2的转动方向相反,转动时,转动刮刀组29刀口面和永磁磁选盘12的磁选面相向摩擦接触,将磁选面吸住的物质刮下。转动刮刀转动轴承座是标准件;刮料盘4是一个组合件,其制作材料可为各种非磁性材料复合而成。Fig. 5 is a schematic diagram of the scraper disc 4. The scraper disc 4 can be made into two forms: a fixed scraper disc and a rotary scraper disc: one side of the fixed scraper disc is processed into a rectangular tooth shape, and the size of the rectangular tooth 25 and the permanent magnet The gap between the selection discs 12 is equal or slightly smaller, the moment tooth 25 stretches in the gap of the permanent magnet magnetic separation disc 12, and the both sides of the moment tooth 25 are equipped with a scraper 26, and the scraper 26 and the permanent magnet magnetic separation disc 12 The magnetic separation surfaces are closely connected, but relatively movable. There are baffles 27 on the other side and two sides to block the selected fine material, and a fine material outlet 28 is installed on one of the sides; the rotating scraping disc is controlled by a The rotating scraper group 29, the rotating shaft 30 and the rotating bearing seat of the rotating scraper are composed, the rotating scraper group 29 is vertically installed on a rotating shaft 30, and the rotating shaft 30 is parallel to the rotating shaft of the high field strength and high gradient permanent magnet magnetic separation disk group , and be fixed on the separation groove support 11 by the rotating scraper group rotating bearing seat, its direction of rotation is opposite to the direction of rotation of the high field strength high gradient permanent magnetic magnetic separation disk group 2, when rotating, the 29 edge faces of the rotating scraper group and the permanent The magnetic separation surfaces of the magnetic separation disk 12 are in frictional contact with each other, scraping off the materials held by the magnetic separation surfaces. The rotating bearing seat of the rotating scraper is a standard part; the scraping disc 4 is an assembly, and its manufacturing material can be composited by various non-magnetic materials.

图6是冲洗器5示意图,31是冲洗液进口,32是冲洗液总管,33是冲洗液总管盲板,34是冲洗液支管,35是冲洗液支管盲板,36是冲洗液支管上的喷液孔。其工作方式是:冲洗液从冲洗液进口31进入冲洗液总管32,在冲洗液总管盲板33的阻挡作用下,分流至冲洗液支管34中,又在冲洗液支管盲板35的阻挡作用下,冲洗液从喷液孔36中高速喷出,喷到永磁磁选盘12的两侧磁选面上,将吸在磁选面上的磁性矿物冲洗下来,汇总在承料盘中,并从设置其上精料出口28中流出。冲洗器5的制作材料是不锈钢或其它非磁性材料。Fig. 6 is a schematic diagram of flushing device 5, 31 is the flushing liquid inlet, 32 is the flushing liquid main pipe, 33 is the blind plate of the flushing liquid main pipe, 34 is the flushing liquid branch pipe, 35 is the blind plate of the flushing liquid branch pipe, and 36 is the spray on the flushing liquid branch pipe. liquid hole. Its working method is: the flushing liquid enters the flushing liquid main pipe 32 from the flushing liquid inlet 31, and is shunted to the flushing liquid branch pipe 34 under the blocking action of the flushing liquid main pipe blind plate 33, and then is blocked by the flushing liquid branch pipe blind plate 35. , the rinsing liquid is ejected at high speed from the liquid spray hole 36, sprayed onto the magnetic separation surfaces of both sides of the permanent magnet magnetic separation disk 12, and the magnetic minerals absorbed on the magnetic separation surface are washed down, collected in the material receiving tray, and Outflow from the fine material outlet 28 on which it is set. The material of the washer 5 is stainless steel or other non-magnetic materials.

优选的是,承料盘的制作和固定刮料盘的制作形式相同。Preferably, the manufacturing form of the material receiving tray is the same as that of the fixed scraping tray.

本具体实施方案所述的高场强高梯度永磁磁选机的工作方式是:矿浆从高场强高梯度永磁磁选机选分槽1的进料口8进入至分选区9,在分选区9中和旋转的高场强高梯度永磁磁选盘组2中的永磁磁选盘12的磁选面接触,高场强高梯度永磁磁选盘12由传动装置6驱动;矿浆中磁性物质和弱磁性物质被高梯度磁场吸至高场强高梯度永磁磁选盘12的磁选面上,随着磁选面转动,刮料盘4将吸在磁选面上的物质刮下,从承料盘的精料出口流出;矿浆中的磁性和弱磁性物质被吸出,此时的矿浆就叫尾矿,尾矿从选分槽1的尾矿出口10排出;如此连续运行,实现连续选分矿物的目的。The mode of operation of the high-field-strength high-gradient permanent magnet magnetic separator described in this specific embodiment is: the ore pulp enters into the sorting area 9 from the feed inlet 8 of the high-field-strength high-gradient permanent magnetic separator separation tank 1, and In the sorting area 9 and the magnetic separation surface contact of the permanent magnetic magnetic separation disc 12 in the high field strength high gradient permanent magnetic magnetic separation disc group 2 of the rotation, the high field strength high gradient permanent magnetic magnetic separation disc 12 is driven by the transmission device 6; The magnetic substances and weakly magnetic substances in the pulp are attracted by the high gradient magnetic field to the magnetic separation surface of the high field strength and high gradient permanent magnet magnetic separation disk 12. As the magnetic separation surface rotates, the scraper disc 4 will absorb the substances on the magnetic separation surface Scrape off and flow out from the concentrate outlet of the material receiving tray; the magnetic and weak magnetic substances in the pulp are sucked out, and the pulp at this time is called tailings, and the tailings are discharged from the tailings outlet 10 of the sorting tank 1; continuous operation in this way , to achieve the purpose of continuous separation of minerals.

需要说明的是,根据具体情况,机盖可以使用也可以不使用;永磁磁选机中支撑枢转轴的位置可以设置定位轴承座;本实施例中采用了螺接的方式,但本领域技术人员明了,也可以采用其他的固定方式如铆接等。It should be noted that, depending on the specific circumstances, the machine cover can be used or not; the position of the supporting pivot shaft in the permanent magnet magnetic separator can be provided with a positioning bearing; Personnel are clear, and other fixing methods such as riveting can also be used.

卸料装置可为固定刮料盘、转动刮料盘或冲洗器中的至少一种,当组合中使用冲洗器时,随着磁选面转动,刮料盘将吸在磁选面上的物质刮下,并被冲洗器喷出来的液体冲洗和富集,从承料盘的精料出口流出;尾矿从选分槽的尾矿出口排出;如此连续运行,实现连续选分矿物的目的。The unloading device can be at least one of a fixed scraping disk, a rotating scraping disk or a flusher. When the flusher is used in combination, as the magnetic separation surface rotates, the scraping disk will absorb the material on the magnetic separation surface It is scraped off and washed and enriched by the liquid sprayed out by the washer, and flows out from the concentrate outlet of the receiving tray; the tailings are discharged from the tailings outlet of the sorting tank; such continuous operation achieves the purpose of continuous mineral separation.

Claims (12)

1.一种高场强高梯度永磁磁选机,它包括选分槽(1)、高场强高梯度永磁磁选盘组(2)、卸料装置、传动装置(6)、机盖(7);高场强高梯度永磁磁选盘组(2)被定位在选分槽(1)中,传动装置(6)和高场强高梯度永磁磁选盘组(2)相连接,并带动其转动;高场强高梯度永磁磁选盘组(2)包括多块永磁磁选盘(12)和中心轴(13),各永磁磁选盘(12)被套在中心轴上并固定,永磁磁选盘(12)与永磁磁选盘(12)之间平行,且有间隙,其特征在于:每块永磁磁选盘(12)由中心轮毂(16)、铝托(17)、多个不同规格的磁块(18)、多个不同规格的软铁片(19)、弧冠(20)和外圆周包片(23)组成;按弧冠(20)、软铁片(19)、磁块(18)、软铁片(19)、磁块(18)、...软铁片(19)、铝托(17)的顺序将它们串起来并固定以组成一个扇形磁组合件,每块软铁片(19)两侧接触面的磁块的极性相同,扇形磁组合件被固定在中心轮毂上,多个扇形磁组合件再由外圆周包片(23)定位,从而组成一块永磁磁选盘。1. A high-field-strength high-gradient permanent-magnet magnetic separator, which comprises a separation slot (1), high-field-strength high-gradient permanent-magnet magnetic separation disc group (2), unloading device, transmission (6), machine Cover (7); the high-field-strength and high-gradient permanent-magnet magnetic-separation disk group (2) is positioned in the separation groove (1), the transmission device (6) and the high-field-strength high-gradient permanent-magnet magnetic separation disk group (2) connected with each other and drive it to rotate; the high-field-strength and high-gradient permanent magnet magnetic separation disc group (2) includes a plurality of permanent magnetic magnetic separation discs (12) and a central shaft (13), and each permanent magnetic magnetic separation disc (12) is covered with Fixed on the central axis, parallel between the permanent magnet magnetic separation disk (12) and the permanent magnetic magnetic separation disk (12), and there is a gap, it is characterized in that: each permanent magnetic magnetic separation disk (12) is composed of a central wheel hub ( 16), an aluminum support (17), a plurality of magnetic blocks (18) of different specifications, a plurality of soft iron sheets (19) of different specifications, an arc crown (20) and an outer circumference wrapping sheet (23); (20), soft iron sheet (19), magnetic block (18), soft iron sheet (19), magnetic block (18), ... soft iron sheet (19), aluminum support (17) are connected in series Get up and be fixed to form a fan-shaped magnetic assembly, the polarity of the magnetic piece of every soft iron sheet (19) both sides contact surface is the same, the fan-shaped magnetic assembly is fixed on the central wheel hub, and a plurality of fan-shaped magnetic assemblies are formed by Outer circumference bag sheet (23) is positioned, thus forms a permanent magnetic magnetic separation disk. 2.如权利要求1所述的高场强高梯度永磁磁选机,所述间隙相等。2. The high-field-strength high-gradient permanent magnet magnetic separator as claimed in claim 1, wherein said gaps are equal. 3.如权利要求1或2所述的高场强高梯度永磁磁选机,所述间隙大于等于30mm。3. The high-field-intensity high-gradient permanent magnet magnetic separator according to claim 1 or 2, wherein the gap is greater than or equal to 30mm. 4.如权利要求1或2所述的高场强高梯度永磁磁选机,所述间隙大于等于40mm。4. The high-field-strength high-gradient permanent magnet magnetic separator as claimed in claim 1 or 2, wherein the gap is greater than or equal to 40mm. 5.如权利要求1或2所述的高场强高梯度永磁磁选机,所述各接触面用金属胶粘接、压实;各永磁磁选盘(12)被套在中心轴上并固定的固定方式为螺接;每块永磁磁选盘(12)由中心轮毂(16)、铝托(17)、多个不同规格的磁块(18)、多个不同规格的软铁片(19)、弧冠(20)和外圆周包片(23)组成,按弧冠(20)、软铁片(19)、磁块(18)、软铁片(19)、磁块(18)、...软铁片(19)、铝托(17)的顺序将它们串起来并固定以组成一个扇形磁组合件的固定方式为螺接;扇形磁组合件被固定在中心轮毂上的固定方式为螺接。5. as claimed in claim 1 or 2 described high-field-strength high-gradient permanent magnetic magnetic separator, described each contact surface is bonded, compacted with metal glue; Each permanent magnetic magnetic separation disc (12) is enclosed within on the central axis And the fixed fixing method is screw connection; each permanent magnetic magnetic separation disc (12) is made of central wheel hub (16), aluminum support (17), a plurality of magnetic blocks (18) of different specifications, a plurality of soft irons of different specifications sheet (19), arc crown (20) and outer circumference bag sheet (23), according to arc crown (20), soft iron sheet (19), magnetic block (18), soft iron sheet (19), magnetic block ( 18), ... soft iron sheet (19), aluminum bracket (17) are connected in series and fixed to form a fan-shaped magnetic assembly. The fixing method is screw connection; the fan-shaped magnetic assembly is fixed on the central hub The fixing method is screw connection. 6.如权利要求1或2所述的高场强高梯度永磁磁选机,所述铝托(17)是由铝质材料制作。6. The high-field-strength high-gradient permanent magnet magnetic separator as claimed in claim 1 or 2, wherein the aluminum support (17) is made of aluminum material. 7.如权利要求1或2所述的高场强高梯度永磁磁选机,所述软铁片(19)是由电工纯铁或钴钢材料制作而成。7. The high-field-strength high-gradient permanent magnet magnetic separator as claimed in claim 1 or 2, wherein the soft iron sheet (19) is made of electrical pure iron or cobalt steel. 8.如权利要求1或2所述的高场强高梯度永磁磁选机,所述弧冠(20)、外圆周包片(23)是由非磁性材料制作而成。8. The high-field-strength high-gradient permanent magnet magnetic separator as claimed in claim 1 or 2, wherein the arc crown (20) and the outer circumference wrapping sheet (23) are made of non-magnetic materials. 9.如权利要求1或2所述的高场强高梯度永磁磁选机,所述选分槽(1)由进料口(8)、分选区(9)、尾矿出口(10)和选分槽支架(11)组成;进料口(8)、分选区(9)和尾矿出口(10)均固定在选分槽支架(11)上,高场强高梯度永磁磁选盘组(2)定位在所述选分槽支架(11)上。9. The high-field-strength high-gradient permanent magnet magnetic separator as claimed in claim 1 or 2, said sorting tank (1) is composed of feed inlet (8), sorting area (9), tailings outlet (10) It is composed of the separation tank bracket (11); the feed inlet (8), the separation area (9) and the tailings outlet (10) are all fixed on the separation tank bracket (11), and the high field strength and high gradient permanent magnet magnetic separation The disc group (2) is positioned on the separation slot support (11). 10.如权利要求1或2所述的高场强高梯度永磁磁选机,所述卸料装置为固定刮料盘、转动刮料盘或冲洗器中的至少一种。10. The high-field-strength and high-gradient permanent magnetic separator according to claim 1 or 2, wherein the unloading device is at least one of a fixed scraper pan, a rotating scraper pan or a washer. 11.如权利要求10所述的高场强高梯度永磁磁选机,所述固定刮料盘的一边加工成矩齿形状,矩齿(25)的大小和永磁磁选盘(12)之间的间隙相等或略小,矩齿(25)伸入永磁磁选盘(12)的间隙中,矩齿(25)的两侧装有刮板(26),刮板(26)和永磁磁选盘(12)的磁选面紧密相接,但相对可以活动,另一边和两个侧边有挡板(27),用于挡住选出的精料,其中一个侧边安装了精料出口(28)。11. high-field-strength high-gradient permanent magnetic magnetic separator as claimed in claim 10, one side of described fixed scraping disc is processed into rectangular tooth shape, the size of rectangular tooth (25) and permanent magnetic magnetic separation disc (12) The gap between them is equal or slightly smaller, and the moment tooth (25) stretches in the gap of the permanent magnetic magnetic separation disc (12), and the both sides of the moment tooth (25) are equipped with a scraper (26), and the scraper (26) and The magnetic separation surfaces of the permanent magnet magnetic separation disc (12) are closely connected, but relatively movable, and the other side and the two sides have baffle plates (27) for blocking the selected fine materials, and one of the sides is equipped with a Concentrate export (28). 12.如权利要求10所述的高场强高梯度永磁磁选机,所述选分槽(1)由进料口(8)、分选区(9)、尾矿出口(10)和选分槽支架(11)组成;所述转动刮料盘由一个转动刮刀组(29)、转动轴(30)、转动刮刀组转动轴承座组成,转动刮刀组(29)垂直安装在所述转动轴(30)上,该转动轴(30)和高场强高梯度永磁磁选盘组(2)的转动轴平行,且由转动刮刀组转动轴承座固定在选分槽支架(11)上,转动时,转动刮刀组(29)刀口面和永磁磁选盘(12)的磁选面相向摩擦接触,将磁选面吸住的物质刮下。12. The high-field-strength high-gradient permanent magnet magnetic separator as claimed in claim 10, said sorting tank (1) is composed of feed inlet (8), sorting area (9), tailings outlet (10) and sorting Composed of slotted brackets (11); the rotating scraper disc is composed of a rotating scraper group (29), a rotating shaft (30), and a rotating bearing seat of the rotating scraper group, and the rotating scraper group (29) is vertically installed on the rotating shaft (30), the rotating shaft (30) of this rotating shaft (30) is parallel to the rotating shaft of the high-field-strength high-gradient permanent magnetic magnetic separation disk group (2), and is fixed on the separation groove support (11) by the rotating scraper group rotating bearing seat, When rotating, the magnetic separation surface of the rotating scraper group (29) and the permanent magnet magnetic separation disc (12) are in frictional contact with each other, and the material that the magnetic separation surface is attracted is scraped off.
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