CN102208152A - Simulation training system - Google Patents
Simulation training system Download PDFInfo
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- CN102208152A CN102208152A CN2011101970548A CN201110197054A CN102208152A CN 102208152 A CN102208152 A CN 102208152A CN 2011101970548 A CN2011101970548 A CN 2011101970548A CN 201110197054 A CN201110197054 A CN 201110197054A CN 102208152 A CN102208152 A CN 102208152A
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- pilot lamp
- transport line
- station
- machine transport
- training system
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Abstract
The invention discloses a simulation training system which comprises a mechanically conveying line, a trolley and a detection control part; the trolley is operated on the mechanically conveying line, the detection control part comprises a control machine cabinet, an indicator light, a pull switch, an indicator light display plate and a detecting device for detecting the trolley. By using the simulation training system, the training consumption can be greatly reduced, the expenditure is saved, and the training level can be improved.
Description
Technical field
The present invention relates to the simulation training field, specifically, relate to a kind of production line stimulating and training system that is used for automobile enterprise.
Background technology
Along with popularizing of computing machine, simulation technology obtains in fields such as China's industry, traffic, information automation, military affairs, education widely applying.Industry, enterprise that some investments in fixed assets are big, high in technological content are not willing from the needs of security standpoint and steady production and invest and develop the analogue simulation trainer and train the raising employee quality; Some colleges and universities, R﹠D institution use PLC programmable, CAD 3D cartoon technique to develop various analogue simulation automatic circuit controls and instruments used for education in industrial design, the automatic field of information in a large number.
But all kinds of lean production trainings of auto enterprises all are directly to move relevant factory to carry out the practical operation training, and training cost is very high, and this also is the bottleneck that the domestic production theory is promoted.On production line,, not only influence the normal operation of producing, but also have certain potential safety hazard new staffs training.Therefore press for a kind of new training method, promptly can guarantee new employee's safety, effectively grasp various installation technical ability, can ensure the ordinary production effectiveness of operation of enterprise again.
Summary of the invention
The object of the present invention is to provide a kind of simulation actual working environment (Simulation Working Environment) training system, can simulate the actual environment of actual production operation fully, thereby improve enterprise to staffs training efficient, make the employee grasp the every key element of lean production fast, enhance productivity, and will improve Enterprises'Competitiveness greatly.
The technical scheme that the present invention adopts for achieving the above object is:
A kind of stimulating and training system, comprise machine transport line, dolly and detect control section, described dolly moves on described machine transport line, and described detection control section comprises control rack, pilot lamp, pull switch, pilot lamp display board and the pick-up unit that is used to detect described dolly.
Preferably, described machine transport line is provided with a plurality of stations, and described pilot lamp is arranged on the top of described station, and described pick-up unit is arranged on one or more in described a plurality of station.
Preferably, on each described station, all be provided with a plurality of described pilot lamp and a plurality of described pull switch, the corresponding described pilot lamp of each described pull switch, described pilot lamp display board is provided with the display lamp corresponding to described pilot lamp, and can control the operation of described machine transport line and stop by controller switch cashier's office in a shop.
The rectangular shape setting of described machine transport line, comprise two long pipelines and two short pipelines, the zone of the zone of described long pipeline and described short pipeline adjacency and described short pipeline and described long pipeline adjacency all is provided with universal billiard table, described dolly is arranged on the described machine transport line, described control device be used to control described machine transport line unlatching, close and travelling speed, wherein, described long pipeline is provided with power source, also is provided with dodge gate on described short pipeline.
The machine transport line can be controlled its operation or stops by detecting control section.Wherein the control of pilot lamp meets on-the-spot principle of work, takes emergency stop switch, and no matter the machine transport line all stops immediately under which kind of situation; The machine transport line adopts the mode of motor operation, and the motor operation drives the running roller running, and running roller drives the top dolly and advances.Detect the composition of control section: control rack, pilot lamp display board, station pull switch, station pilot lamp and pick-up unit.
What this stimulating and training system comprised robotization forms enclosed ring-like streamline with two manual streamlines, share out the work and help one another in each post in this simulated environment, wherein automatic assembly line is responsible for the assembling of part, and manually streamline is responsible for the dismounting of part and the dispensing of material.Some simulation dolly runnings clockwise on streamline on the streamline, the student requires to carry out the part assembling and dismantles the normalizing operation training according to operation guide, through too much the thoughts and ideas of learning and comprehend lean management are improved at wheel practical operation and scene.
Advantage of the present invention and beneficial effect are:
Adopt stimulating and training system of the present invention, can reduce training greatly and consume, reduction of expenditure can improve the level of training again, has following characteristic:
Authenticity: the every function that realizes true production line by ray machine electric automation technical intelligence;
Systematicness:, make each key element of the deep grasp lean production of student system by the operation of simulation cabling;
Economy: not only reduce training cost but also can increase work efficiency and output;
High efficiency: greatly shorten the training cycle.
Description of drawings
Fig. 1 is a machine transport line overall schematic of the present invention;
Fig. 2 is the side view of the long pipeline among Fig. 1;
The synoptic diagram that Fig. 3 arranges for emergency stop switch of the present invention;
Fig. 4 is the synoptic diagram of pilot lamp display board of the present invention.
Embodiment
Below in conjunction with the drawings and specific embodiments the present invention is done explanation in further detail.
Referring to accompanying drawing 1-2, the rectangular shape setting of the machine transport line of stimulating and training system of the present invention, comprise two short pipelines 1 and two long pipelines 2, the zone of wherein long pipeline 2 and short pipeline 1 adjacency and the zone of short conveying and long pipeline adjacency all are provided with universal billiard table 4, long pipeline 2 is provided with motor 6, and short pipeline 1 is provided with dodge gate 5.
The dolly (not shown) is arranged on the machine transport line, be used for simulating the part of actual production, when it moves on long pipeline 2, drive by motor 6, and control by the control device (not shown), on long pipeline 2, can simulate the part assembling process of manufacturing enterprise, on short pipeline 1, can simulate two unloading process, dolly is by artificial promotion.
In addition, the dodge gate 5 that is arranged on the short pipeline 1 allows the student can pass in and out rectangle machine transport line interior zone.
Referring to Fig. 3, this machine transport line is provided with a plurality of stations, all is provided with emergency stop switch 7 on each station, is used to meet accident or needs stop the machine transport line when shutting down.And on No. 1 station and No. 7 stations, all be provided with pick-up unit 8 (only having indicated station among Fig. 3 No. 1), be used to detect dolly and whether put in place.All be provided with a plurality of pilot lamp and pull switch on each station, concrete corresponding relation sees the following form:
The quantity of station pilot lamp and color
Pilot lamp uses fixed support to install, 2.2 meters on pilot lamp bottommost height distance ground, and the pilot lamp position is positioned at station.
All stay cords all need use the high-strength nylon rope of surperficial peritonaeum.Wherein, quality pilot lamp, material pilot lamp and urgency stop being vertical stay cord, the stay cord of response pilot lamp usage level direction.1.80 meters far from ground in the place of the handle of stay cord end, spacing ground is 1.7 meters in the horizontal stay cord.The support of fixed pulling rope and switch must wiggly phenomenon can not occur when normally spurring by enough support strengths.
Referring to Fig. 4, show pilot lamp display board 9, below introduce the demonstration corresponding relation on each pilot lamp and the pilot lamp display board 9.
Various pilot lamp functions:
(1) response pilot lamp: when this pilot lamp of pulling, the corresponding yellow indicator lamp of this station is bright, whether pick-up unit 8 detects dolly and puts in place, if no, then the machine transport line continues operation, if detect dolly to putting in place, then production line stops, no matter under which kind of situation, spur this pilot lamp once more, then streamline resumes operation;
(2) material pilot lamp: when 005R/010R employee was left behind the material pilot lamp, this station material pilot lamp was bright, and " T4 " lamp is bright on the LED Unit.When 006L employee spurred the material pilot lamp, this station material pilot lamp was bright, and " T4 " lamp is bright on the pilot lamp display board 9, M1 lamp also bright (this lamp prompting logistics employee comes to get material).When 012L employee spurred the material pilot lamp, this station material pilot lamp was bright, and " T4 " lamp is bright on the pilot lamp display board 9, M2 lamp also bright (this lamp prompting logistics employee comes to get material).
(3) quality pilot lamp: when the employee was left behind the quality pilot lamp, this station quality pilot lamp was bright, and (004L shows Q1 to the also bright lamp of the corresponding station of this station on pilot lamp display board 9,010L shows Q2,005R and 011R show Q3), whether pick-up unit 8 detects dolly and puts in place, if do not have, then the machine transport line continues operation, put in place if detect dolly, then production line stops, no matter under which kind of situation, spur this pilot lamp once more, then the machine transport line resumes operation.
(4) anxious stopping: pulling emergency stop switch 7, place streamline line stops immediately, shows on the pilot lamp display board 9 that station shows red light immediately, and when spurring this emergency stop switch 7 once more, streamline turns round again.
(5) no matter under which kind of situation, as long as production line starts running, LIN-1 and LINE-2 status lamp are yellow, and production line is out of service, and then it shows red.
(6) " SGM-DY " pilot lamp is yellow bright lamp under the machine transport line "on" position.
Claims (3)
1. stimulating and training system, comprise machine transport line, dolly and detect control section, it is characterized in that described dolly moves on described machine transport line, described detection control section comprises control rack, pilot lamp, pull switch, pilot lamp display board and the pick-up unit that is used to detect described dolly.
2. stimulating and training system according to claim 1 is characterized in that described machine transport line is provided with a plurality of stations, and described pilot lamp is arranged on the top of described station, and described detection is arranged on one or more in described a plurality of station.
3. stimulating and training system according to claim 2, it is characterized in that on each described station, all being provided with a plurality of described pilot lamp and a plurality of described pull switch, the corresponding described pilot lamp of each pull switch, described pilot lamp display board is provided with the display lamp corresponding to described pilot lamp, and can control the operation of described machine transport line and stop by controller switch cashier's office in a shop.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011101970548A CN102208152A (en) | 2011-07-14 | 2011-07-14 | Simulation training system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011101970548A CN102208152A (en) | 2011-07-14 | 2011-07-14 | Simulation training system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102208152A true CN102208152A (en) | 2011-10-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011101970548A Pending CN102208152A (en) | 2011-07-14 | 2011-07-14 | Simulation training system |
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| Country | Link |
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| CN (1) | CN102208152A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103578345A (en) * | 2013-10-25 | 2014-02-12 | 江苏经贸职业技术学院 | Practical training device for production line information entry |
| CN105023499A (en) * | 2015-07-10 | 2015-11-04 | 苏州茂特斯自动化设备有限公司 | Automobile assembling production training line |
| CN113504420A (en) * | 2021-05-14 | 2021-10-15 | 深圳新益昌科技股份有限公司 | Device automatic test data processing method and device and terminal equipment |
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| JPH06338552A (en) * | 1993-05-31 | 1994-12-06 | Sony Corp | Semiconductor simulation device |
| CN2886728Y (en) * | 2006-03-29 | 2007-04-04 | 苏州瑞思机电科技有限公司 | Modularized auto production line for teaching purpose |
| CN201177913Y (en) * | 2008-02-03 | 2009-01-07 | 上海电气自动化设计研究所有限公司 | Dynamic simulating exhibition platform for automobile production line |
| CN201421680Y (en) * | 2009-03-31 | 2010-03-10 | 昆山巨林科教实业有限公司 | Production line training device |
| CN202167178U (en) * | 2011-07-14 | 2012-03-14 | 牟振华 | Novel simulated training system |
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2011
- 2011-07-14 CN CN2011101970548A patent/CN102208152A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06338552A (en) * | 1993-05-31 | 1994-12-06 | Sony Corp | Semiconductor simulation device |
| CN2886728Y (en) * | 2006-03-29 | 2007-04-04 | 苏州瑞思机电科技有限公司 | Modularized auto production line for teaching purpose |
| CN201177913Y (en) * | 2008-02-03 | 2009-01-07 | 上海电气自动化设计研究所有限公司 | Dynamic simulating exhibition platform for automobile production line |
| CN201421680Y (en) * | 2009-03-31 | 2010-03-10 | 昆山巨林科教实业有限公司 | Production line training device |
| CN202167178U (en) * | 2011-07-14 | 2012-03-14 | 牟振华 | Novel simulated training system |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103578345A (en) * | 2013-10-25 | 2014-02-12 | 江苏经贸职业技术学院 | Practical training device for production line information entry |
| CN103578345B (en) * | 2013-10-25 | 2016-04-27 | 吴洪贵 | Production line Data Enter actual training device |
| CN105023499A (en) * | 2015-07-10 | 2015-11-04 | 苏州茂特斯自动化设备有限公司 | Automobile assembling production training line |
| CN113504420A (en) * | 2021-05-14 | 2021-10-15 | 深圳新益昌科技股份有限公司 | Device automatic test data processing method and device and terminal equipment |
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Application publication date: 20111005 |