CN205518668U - Material sorting device - Google Patents

Material sorting device Download PDF

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CN205518668U
CN205518668U CN201620302480.1U CN201620302480U CN205518668U CN 205518668 U CN205518668 U CN 205518668U CN 201620302480 U CN201620302480 U CN 201620302480U CN 205518668 U CN205518668 U CN 205518668U
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material receiving
platform
group
sorting
splicing
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贺红宇
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Abstract

本实用新型涉及一种物料分拣装置,包括分料平台、左接料平台与右接料平台,分料平台两侧带有读码装置,该分料平台由若干个滚筒和若干条皮带相互平行且间隔组成,若干个滚筒构成分料滚筒组,若干条皮带构成分料皮带组;所述左接料平台带有左接料滚筒组和左接料皮带组,右接料平台带有右接料滚筒组和右接料皮带组,在与分料平台不相邻的左接料平台三个边缘外侧分别设置左前接料架、左中接料架、左后接料架,右接料平台三个边缘外侧分别设置右前接料架、右中接料架、右后接料架。本实用新型有益效果为:结构紧凑、占地面积小、运行平稳,适合用于空间较小场所,及对易碎、易溅等物料的分拣,减轻了操作人员劳动强度,提高了工作效率。

The utility model relates to a material sorting device, including a material sorting platform, a left material receiving platform and a right material receiving platform, with code reading devices on both sides of the material sorting platform, the material sorting platform is composed of a plurality of rollers and a plurality of belts parallel to each other and spaced apart, the plurality of rollers constitute a material sorting roller group, and the plurality of belts constitute a material sorting belt group; the left material receiving platform is provided with a left material receiving roller group and a left material receiving belt group, the right material receiving platform is provided with a right material receiving roller group and a right material receiving belt group, and the left front material receiving rack, the left middle material receiving rack and the left rear material receiving rack are respectively arranged on the outer sides of the three edges of the left material receiving platform not adjacent to the material sorting platform, and the right front material receiving rack, the right middle material receiving rack and the right rear material receiving rack are respectively arranged on the outer sides of the three edges of the right material receiving platform. The beneficial effects of the utility model are: compact structure, small footprint, stable operation, suitable for use in places with small space, and for sorting fragile, splash-prone and other materials, reducing the labor intensity of operators and improving work efficiency.

Description

一种物料分拣装置A material sorting device

技术领域technical field

本实用新型涉及自动化设备技术领域,尤其涉及一种物料分拣装置。The utility model relates to the technical field of automation equipment, in particular to a material sorting device.

背景技术Background technique

在需要进行材料分拣的企业,以往一直采用人工分拣的方法,由于人工作的个人限制性,因人而致使有的生产效率很低、误差多、生产成本高,企业竞争能力差,阻碍了企业的正常发展,这也正是其能够迅猛发展的根本原因。In enterprises that need to sort materials, manual sorting has been used in the past. Due to the personal limitations of human work, some people have low production efficiency, many errors, high production costs, and poor competitiveness of enterprises. This is the fundamental reason for its rapid development.

自动化的程度是工作发展程度的标志,自动分拣正是自动化中的一个必不可的部分,而PLC控制分拣装置以其成本低,效率高的优点,已经成为主流、可根据设定的程序无人的、高效的工作。由于全部采用机械自动化作业,因此,分拣处理能力较大,分拣分类数量也较多,节省了大量的人力劳动,减少了企业的额外支出。The degree of automation is a sign of the degree of work development. Automatic sorting is an indispensable part of automation. PLC-controlled sorting devices have become mainstream due to their low cost and high efficiency. Unmanned, efficient work. Due to the use of mechanical automation in all operations, the sorting capacity is relatively large, and the number of sorting and classification is also large, which saves a lot of manpower and reduces the additional expenditure of the enterprise.

随着工业的发展,自动分拣装置完全取代人工作业是必然的。自动分拣能连续、大批量地分拣货物,分拣误差率低且劳动强度大大降低,可显著提高劳动生产率;而且,分拣系统能灵活地与其他物流设备无缝连接,实现对物料实物流、物料信息流的分配和管理。自动分拣装置是流水线上不可少的部分,材料分拣装置的PLC控制系统利用了PLC技术、位置控制技术、气动技术、传感器技术、电动技术、传动技术等。With the development of industry, it is inevitable that automatic sorting devices will completely replace manual operations. Automatic sorting can sort goods continuously and in large quantities, with low sorting error rate and greatly reduced labor intensity, which can significantly improve labor productivity; moreover, the sorting system can be flexibly and seamlessly connected with other logistics equipment to realize real-time monitoring of materials. Distribution and management of logistics, material information flow. The automatic sorting device is an indispensable part of the assembly line. The PLC control system of the material sorting device uses PLC technology, position control technology, pneumatic technology, sensor technology, electric technology, transmission technology, etc.

本案需要重点指出的是,目前,市场上使用的自动分拣装置,一般需要建设几十米甚至上百料机械传输线,分拣口要么结构复杂、占地面积大,要么震动较强烈、对物料产生不良影响。由此可知,传统的自动分拣装置不适合安装在空间有限的房间,也不适合输送质轻、件小、易碎、易溅的物料。What needs to be pointed out in this case is that at present, the automatic sorting devices used in the market generally need to build tens of meters or even hundreds of material mechanical transmission lines. produce adverse effects. It can be seen from this that the traditional automatic sorting device is not suitable for installation in rooms with limited space, nor is it suitable for conveying light, small, fragile and splashy materials.

因此,针对以上方面,需要对现有技术进行合理的改进。Therefore, in view of the above aspects, it is necessary to make reasonable improvements to the prior art.

实用新型内容Utility model content

针对以上缺陷,本实用新型提供一种结构紧凑、运行平稳、适合用于空间较小场所对易碎易溅等物料的分拣、可减轻操作人员的劳动强度、提高工作效率的物料分拣装置,以解决现有技术的诸多不足。In view of the above defects, the utility model provides a material sorting device with compact structure, stable operation, suitable for sorting fragile and splashy materials in places with small space, which can reduce the labor intensity of operators and improve work efficiency , to solve many deficiencies in the prior art.

为实现上述目的,本实用新型采用以下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:

一种物料分拣装置,包括分料平台、左接料平台与右接料平台,所述分料平台两侧带有读码装置,该分料平台由若干个滚筒和若干条皮带相互平行且间隔组成,若干个滚筒构成分料滚筒组,若干条皮带构成分料皮带组,其中的分料皮带组安装上下活动的升降支架上;所述左接料平台与右接料平台分别设置于分料平台的左、右两侧且与分料平台结构相同;所述左接料平台带有左接料滚筒组和左接料皮带组,右接料平台带有右接料滚筒组和右接料皮带组,在与分料平台不相邻的左接料平台三个边缘外侧分别设置左前接料架、左中接料架、左后接料架,在与分料平台不相邻的右接料平台三个边缘外侧分别设置右前接料架、右中接料架、右后接料架。A material sorting device, including a material distributing platform, a left material receiving platform and a right material receiving platform, with code reading devices on both sides of the material distributing platform, the material distributing platform consists of several rollers and several belts parallel to each other and Composed of intervals, several rollers form a material distribution drum group, and several belts form a material distribution belt group, wherein the material distribution belt group is installed on the lifting bracket that moves up and down; the left material receiving platform and the right material receiving platform are respectively set on The left and right sides of the material platform have the same structure as the distribution platform; the left material receiving platform has a left material receiving roller set and a left material receiving belt set, and the right material receiving platform has a right material receiving roller set and a right connecting belt. Material belt group, set the left front material receiving frame, left middle material receiving frame, and left rear material receiving frame on the outside of the three edges of the left material receiving platform not adjacent to the material distribution platform, and set up the left material receiving frame The right front material receiving frame, the right middle material receiving frame and the right rear material receiving frame are respectively arranged on the outer sides of the three edges of the material receiving platform.

相应地,所述分料滚筒组运行平面的运行方向I与分料皮带组运行平面的运行方向II相互垂直;所述滚筒组的运行平面高于皮带组的运行平面。Correspondingly, the running direction I of the running plane of the distribution roller set is perpendicular to the running direction II of the running plane of the material distribution belt set; the running plane of the roller set is higher than the running plane of the belt set.

本实用新型所述的物料分拣装置的有益效果为:本结构在分料平台两侧设置有读码装置,分料平台由多个滚筒和多条皮带相互平行间隔布置构成,多个滚筒构成分料滚筒组,多条皮带构成分料皮带组,总体来讲,该装置结构紧凑、占地面积小、运行平稳,特别适合用于空间较小场所,以及对易碎、易溅等物料的分拣,减轻了操作人员的劳动强度,提高了工作效率。The beneficial effects of the material sorting device described in the utility model are: the structure is provided with code reading devices on both sides of the material distribution platform, the material distribution platform is composed of a plurality of rollers and a plurality of belts arranged in parallel and spaced apart from each other, and a plurality of rollers are formed Distributing drum set, multiple belts constitute the distributing belt set. Generally speaking, the device has a compact structure, a small footprint, and stable operation. It is especially suitable for places with small spaces, and for fragile and splashable materials. Sorting reduces the labor intensity of operators and improves work efficiency.

附图说明Description of drawings

下面根据附图对本实用新型作进一步详细说明。Below according to accompanying drawing, the utility model is described in further detail.

图1是本实用新型实施例所述物料分拣装置的结构示意图;Fig. 1 is the structural representation of the material sorting device described in the utility model embodiment;

图2是本实用新型实施例所述物料分拣装置的剖面示意图。Fig. 2 is a schematic cross-sectional view of the material sorting device according to the embodiment of the present invention.

图中:In the picture:

1、分料平台;2、左接料平台;3、右接料平台;1. Material distribution platform; 2. Left material receiving platform; 3. Right material receiving platform;

11、读码装置;12、分料滚筒组;13、分料皮带组;21、左接料滚筒组;22、左接料皮带组;23、左前接料架;24、左中接料架;25、左后接料架;11. Code reading device; 12. Distributing roller group; 13. Distributing belt group; 21. Left feeding roller group; 22. Left feeding belt group; 23. Left front feeding rack; 24. Left middle feeding rack ; 25, the left rear receiving frame;

31、右接料滚筒组;32、右接料皮带组;33、右前接料架;34、右中接料架;35、右后接料架;31. Right feeding roller group; 32. Right feeding belt group; 33. Right front feeding rack; 34. Right middle feeding rack; 35. Right rear feeding rack;

100、装置主体;121、运行方向I;131、运行方向II;132、升降支架。100. Device main body; 121. Running direction I; 131. Running direction II; 132. Lifting support.

具体实施方式detailed description

如图1-2所示,本实用新型实施例所述的物料分拣装置,即装置主体100,包括分料平台1、左接料平台2与右接料平台3,所述分料平台1两侧带有读码装置11,该分料平台1由若干个滚筒和若干条皮带相互平行间隔组成,若干个滚筒构成分料滚筒组12,若干条皮带构成分料皮带组13,所述分料滚筒组12运行平面的运行方向I121与分料皮带组13运行平面的运行方向II 131相互垂直,其中的分料皮带组13安装在能上下活动的升降支架132上。As shown in Figure 1-2, the material sorting device described in the embodiment of the utility model, that is, the device main body 100, includes a material distribution platform 1, a left material receiving platform 2 and a right material receiving platform 3, and the material distribution platform 1 There are code reading devices 11 on both sides. The material distribution platform 1 is composed of several rollers and several belts in parallel intervals. The running direction I121 of the material drum group 12 running plane is perpendicular to the running direction II 131 of the material distribution belt group 13 running plane, and the material distribution belt group 13 is installed on the lifting bracket 132 that can move up and down.

相应地,所述分料滚筒组12与分料皮带组13分别由不同的电机驱动机构组成,分料滚筒组12的各个滚筒可由一个电机统一驱动,也可使用不同的电机分别驱动,使各滚筒能够分别做减速转动、停止转动甚至反方向转动等不同的运行状态,从而改变物料在分料平台1上的运行状态,甚至使物料平稳停驻在分料平台1上。Correspondingly, the material distribution drum group 12 and the material distribution belt group 13 are composed of different motor drive mechanisms respectively, and each cylinder of the material distribution drum group 12 can be driven uniformly by a motor, or can be driven separately by different motors, so that each The rollers can perform different running states such as decelerating, stopping, or even rotating in the opposite direction, so as to change the running state of the material on the material distribution platform 1, and even make the material stop on the material distribution platform 1 stably.

对于左接料平台2与右接料平台3,二者分别设置于分料平台1的左、右两侧,其结构均与分料平台1相同;例如,所述左接料平台2带有左接料滚筒组21和左接料皮带组22,右接料平台3带有右接料滚筒组31和右接料皮带组32,在与分料平台1不相邻的左接料平台2三个边缘外侧分别设置左前接料架23、左中接料架24、左后接料架25,在与分料平台1不相邻的右接料平台3三个边缘外侧分别设置右前接料架33、右中接料架34、右后接料架35,分别用以接收或放置从接料平台推下的物料。For the left material receiving platform 2 and the right material receiving platform 3, the two are respectively arranged on the left and right sides of the material distribution platform 1, and their structures are all the same as the material distribution platform 1; for example, the left material receiving platform 2 has The left material receiving drum group 21 and the left material receiving belt group 22, the right material receiving platform 3 has the right material receiving drum group 31 and the right material receiving belt group 32, on the left material receiving platform 2 not adjacent to the distribution platform 1 The left front material receiving frame 23, the left middle material receiving frame 24, and the left rear material receiving frame 25 are respectively arranged on the outer sides of the three edges, and the right front material receiving frame is respectively arranged on the outer sides of the three edges of the right material receiving platform 3 that is not adjacent to the distribution platform 1 Frame 33, right middle material receiving frame 34, right rear material receiving frame 35 are used to receive or place materials pushed down from the material receiving platform respectively.

以上本实用新型实施例所述的物料分拣装置,装置主体的工作原理为:在正常情况下,分拣装置滚筒组的运行平面略高于所述分拣装置皮带组的运行平面,物料在主传输线带动下接近分拣装置时,物料标签被分料平台前端的读码装置读取,当物料标签没有被读码装置识别时,物料在分料滚筒组的推动下沿主传输线继续前行,当物料标签与分拣装置中任一个接料架所需接收物料的信息相符时,则物料被读码装置识别;当物料被读码装置识别,分料滚筒组各驱动电机分别调整各自的运转状态,使物料减速或停驻在分料平台上,与此同时,左后接料箱所属左接料平台的左接料皮带组启动并被升降支架向上推动,左接料皮带组同时带动分料皮带组一同向上升起,当分拣装置皮带组升至高位,皮带组运行平面高于滚筒组的运行平面,物料从分料滚筒组上抬起,然后分料皮带组启动并左转,带动其上的物料至左接料皮带组上后,分料皮带组随升降支架下降至低位并停止转动,同时,分料滚筒组开始转动,维持主传输线上的物料前行,进一步地,左接料皮带组带动物料到位,左接料皮带组停止并下降至低位,物料则被放在左接料滚筒组上后,左接料滚筒组启动并向后转动,将物料送进左后接料架,从而完成物料的分拣。The material sorting device described in the above embodiments of the present invention, the working principle of the device main body is: under normal circumstances, the running plane of the sorting device drum group is slightly higher than the running plane of the sorting device belt set, and the material is When the main transmission line approaches the sorting device, the material label is read by the code reading device at the front of the material distribution platform. When the material label is not recognized by the code reading device, the material continues to move along the main transmission line under the push of the material distribution roller group , when the material label matches the information of the material received by any one of the receiving racks in the sorting device, the material is identified by the code reading device; In the running state, the material is decelerated or parked on the material distribution platform. At the same time, the left material receiving belt group of the left material receiving platform to which the left rear material receiving box belongs is started and pushed upward by the lifting bracket, and the left material receiving belt group is driven at the same time. The distribution belt set rises together. When the sorting device belt set rises to a high position, the running plane of the belt set is higher than the running plane of the roller set. The material is lifted from the feeding roller set, and then the feeding belt set starts and turns left. , after driving the material on it to the left material receiving belt group, the material distribution belt group descends to the low position with the lifting bracket and stops rotating. At the same time, the material distribution roller group starts to rotate to keep the material on the main transmission line moving forward. Further, The left feeding belt group drives the material to the place, the left feeding belt group stops and falls to the low position, the material is placed on the left feeding roller group, the left feeding roller group starts and rotates backwards, and the material is sent to the left rear The receiving rack to complete the sorting of materials.

此外,根据指令需要送到其他接料架的物料,其输送过程与上述相同。In addition, the conveying process of the materials that need to be sent to other receiving racks according to the instruction is the same as above.

上述对实施例的描述是为了便于该技术领域的普通技术人员能够理解和应用本案技术,熟悉本领域技术的人员显然可轻易对这些实例做出各种修改,并把在此说明的一般原理应用到其它实施例中而不必经过创造性的劳动。因此,本案不限于以上实施例,本领域的技术人员根据本案的揭示,对于本案做出的改进和修改都应该在本案的保护范围内。The above description of the embodiments is for those of ordinary skill in the technical field to be able to understand and apply the technology of this case. Those skilled in the art can easily make various modifications to these examples, and apply the general principles described here to other embodiments without creative effort. Therefore, this case is not limited to the above embodiments, and improvements and modifications made by those skilled in the art based on the disclosure of this case should be within the scope of protection of this case.

Claims (3)

1. a material sorting device, puts down with right splicing including material distributing flat (1), left material receiving (2) Platform (3), it is characterised in that:
Described material distributing flat (1) both sides are rolled by several with code-reading apparatus (11), this material distributing flat (1) Cylinder and some belts are parallel to each other and are spaced composition, and several cylinders constitute sub-material cylinder group (12), some Bar belt constitutes sub-material belt group (13), and sub-material belt group (13) therein installs up and down liter descending branch On frame (132);
Described left material receiving (2) and right material receiving (3) be respectively arranged at material distributing flat (1) a left side, Right both sides and identical with material distributing flat (1) structure;Described left material receiving (2) is with left splicing cylinder group (21) and left splicing belt group (22), right material receiving (3) is with right splicing cylinder group (31) and the right side Splicing belt group (32), outside left material receiving (2) three edges non-conterminous with material distributing flat (1) It is respectively provided with left front splicing frame (23), left splicing frame (24), left back splicing frame (25), is putting down with sub-material Splicing frame (33), the right side before the right side it is respectively provided with outside (3) three edges of the non-conterminous right material receiving of platform (1) Middle splicing frame (34), the right side are followed by bin (35).
Material sorting device the most according to claim 1, it is characterised in that: described sub-material cylinder group (12) Run the traffic direction I (121) of plane and the traffic direction II (131) of sub-material belt group (13) operation plane It is mutually perpendicular to.
Material sorting device the most according to claim 1, it is characterised in that: the operation of described cylinder group Plane is higher than the operation plane of belt group.
CN201620302480.1U 2016-04-12 2016-04-12 Material sorting device Expired - Fee Related CN205518668U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105665288A (en) * 2016-04-12 2016-06-15 贺红宇 Material sorting device
CN107694953A (en) * 2017-10-11 2018-02-16 佛山市三水区精联自动化设备有限公司 A kind of sorting device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105665288A (en) * 2016-04-12 2016-06-15 贺红宇 Material sorting device
CN107694953A (en) * 2017-10-11 2018-02-16 佛山市三水区精联自动化设备有限公司 A kind of sorting device
CN107694953B (en) * 2017-10-11 2020-01-07 苏州市华金机械配件有限公司 Sorting equipment

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