CN102198621A - Precision numerical control multi-station gem grinding machine - Google Patents
Precision numerical control multi-station gem grinding machine Download PDFInfo
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- CN102198621A CN102198621A CN2011100976513A CN201110097651A CN102198621A CN 102198621 A CN102198621 A CN 102198621A CN 2011100976513 A CN2011100976513 A CN 2011100976513A CN 201110097651 A CN201110097651 A CN 201110097651A CN 102198621 A CN102198621 A CN 102198621A
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Abstract
The invention discloses a precision numerical control multi-station gem grinding machine, which comprises programmable controlled change layer and change surface gem chucks and gem chuck lifting mechanisms; the gem chucks are arranged mutually in 120 degrees on the circumference according to three stations of loading/unloading, grinding and polishing; the gem chuck of each station is arranged on a rotary pedestal which is switched among the stations according to the programs and swings left and right during processing through the respective lifting mechanism; the rotary pedestal is arranged on a worktable; and a loading/unloading area, a program controlled grinding disk and a polishing disk are arranged corresponding to the stations. The three-station structure is adopted in the gem grinding machine, the gem grinding machine is also provided with a main control system and three station control systems, and each station is provided with a change layer and a change surface; fast feed, fast return, service feed and service return can be performed; the grinding speed and the polishing speed are infinitely variable; all programs and operations are controlled by adopting a programmable logic controller (PLC); and program conversion is automatically finished, and change layer and change surface grinding and polishing of a gem blank are automatically finished, so that the operation program of the whole machine is automatic.
Description
(1) technical field:
The present invention relates to jewel, jewelry, glass ornaments process equipment, is a kind of accurate digital control multistation jewel milling drum specifically.
(2) background technology:
Jewelry Accessories processing is meant the former base of jewel (as various diamonds, natural stone and crystal, zircon etc.) after manually cutting, finalizing the design by the finished product of making different shape behind the special process sanding and polishing, as different shapes such as round diamond, imitative brill, heart, egg type, prismatics.These finished products are manually inlayed and are made various gem ornaments.
Gem processing develops into the mechanization operation from manual operations, more representational is 200910114571.7 " numerical control gem processor " patent of invention as number of patent application, main composition is column and platform, the jewel blank is bonded on the chuck, chuck can move up and down or the front, rear, left and right swing realizes four-axle linked processing along column by slide block and swing seat, and the grinding dish is installed on the platform.During work, motor-driven grinding dish rotates, be contained in that jewel blank on the chuck moves down and on demand before and after rotational angle and swinging, machined layer and face by the control jewel polish different geometries with the jewel blank under the effect of grinding dish.
After the jewel blank grinding completion, operating personnel must take off it from equipment for grinding, are installed on the polissoir then and polish (polishing principles, action identical with grinding).Because grinding and polishing are to finish on two machines, have the secondary installing error inevitably.One has error, and the geometry of jewel just can not get reliable assurance, and also because many one installation procedures, speed of production also can be subjected to very big influence.
Therefore, present gem processing industry ubiquity the problem that production efficiency is low, quality is not high, belongs to typical labour intensive profession.
(3) summary of the invention:
The purpose of this invention is to provide a kind of accurate digital control multistation jewel milling drum that collects loading and unloading, grinding and polishing process.
Can realize the accurate digital control multistation jewel milling drum of above-mentioned purpose, comprise changing layer, changing face jewel chuck and jewel chuck elevating mechanism of control able to programme, different is that described jewel chuck is mutually 120 degree layouts by loading and unloading, grinding and polishing three stations on circumference, each station jewel chuck is installed on by program conversion station, adds on the rotating basis that swings man-hour by elevating mechanism separately, described rotating basis is located on the work top, and the grinding dish and the polishing disk of loading place, programming Control is set on work top corresponding to each station.
Operation principle of the present invention: (I station) clamping finishes in the loading place when gluing the anchor clamps that the jewel blank is housed, and forwards grinding area (II station) to and waits to grind; One pair is bonded with on the anchor clamps of jewel blank the machine clamping at loading place (I station) good again, can carry out grinding after programming is provided with parameter.Blank in grinding area (II station) grinding completion forwards polishing area (III station) to, meanwhile the blank of loading place (I station) forwards grinding area (II station) to, at this moment, one pair is bonded with on the anchor clamps of jewel blank the machine clamping at loading place (I station) good again, and grinding area (II station), two stations of polishing area (III station) carry out grinding and polishing processing simultaneously respectively then; After the polishing of the grinding of grinding area (II station) and polishing area (III station) is completed simultaneously, the polished gem products of polishing area (III station) forwards loading place (I station) discharging (charging again after the discharging) to, the blank of loading place (I station) forwards grinding area (II station) to, the jewel of grinding area (II station) grinding completion forwards polishing area (III station) to, and can circulation continuously grinding and polishing processing like this goes round and begins again.
A kind of version of described jewel chuck elevating mechanism is the stepper motor driven screw mandrel of lifting, nut transmission, screw mandrel is located on the rotating basis, nut connects the lifting planker, and the lifting planker is connected with rotating basis by guide rail, and described jewel chuck is installed on the lifting planker.
For improving machining accuracy, described screw mandrel adopts ball screw.
A kind of version of described jewel chuck comprises swing seat, anchor clamps, face control stepper motor and layer control stepper motor, swing seat is parallel to the lifting planker and is horizontally disposed with, the turning cylinder of swing seat both sides is supported on the side plate of lifting planker both sides, and one of turning cylinder of swing seat is connected and installed in the output shaft of the layer control stepper motor on the lifting planker side plate by speed changer; Anchor clamps are parallel to lifting planker level to be located in the swing seat and by the retaining mechanism on the swing seat and to clamp, and the overhanging interior rotating shaft of anchor clamps is connected and installed in the output shaft of the face control stepper motor on the swing seat; Stretch out a row perpendicular to interior rotating shaft and with the synchronous bonding post that rotates of interior rotating shaft from clamp base.
Layer control stepper motor rotates swing seat, and swing seat drives the layer operation that changes that anchor clamps are realized gem processing, and rotating shaft in face control stepper motor drives, interior rotating shaft drive bonding post and rotate the face that the changes operation that realizes gem processing synchronously.
The quantity of bonding post determines the quantity of a clamping processing gem.
Advantage of the present invention:
1, accurate digital control multistation jewel milling drum of the present invention is owing to adopt three station structures, and is provided with master control system and three station control systems, and each station all is provided with and changes layer, changes face; F.F., rewind down, worker advance, the worker moves back; Grinding, polishing velocity electrodeless variable-speed; Programmable PLC control is all adopted in all programs, action, finishes the program conversion automatically, finishes the changing layer, change face grinding and polishing of jewel blank automatically, makes complete machine operation automation.
2, grinding of the present invention, the blank wide ranges polishes a gem: but grinding-polishing jewel blank diameter is ￠ 2mm～￠ 8mm; Layer, the face of grinding, the blank that polishes a gem are many, five layers of 57 face; Grinding, the blank efficient that polishes a gem height, 220 (big)～660 (little)/hour; Quality level 〉=95% (A product), all the other are AB product or B product.
3, operating efficiency of the present invention is about 20～30 times of common machines.
(4) description of drawings:
Fig. 1 is the perspective view of one embodiment of the present invention.
Fig. 2 is the transmission principle schematic diagram of Fig. 1 embodiment.
Fig. 3 is the structural representation of anchor clamps and bonding post in Fig. 1 embodiment.
Figure number sign: 1, rotating basis; 2, work top; 3, grinding dish; 4, polishing disk; 5, lifting stepper motor; 6, lifting planker; 7, anchor clamps; 8, face control stepper motor; 9, layer control stepper motor; 10, grinding stepper motor; 11, polishing stepper motor; 12, swing seat; 13, bonding post; 14, retaining mechanism.15, change the station stepper motor
(5) specific embodiment:
Accurate digital control multistation jewel milling drum of the present invention is provided with loading and unloading, grinding and polishing three stations by 120 ° of five equilibriums of circumference on horizontal operation table top 2, be specially loading place, grinding area and polishing area, the grinding dish 3 of grinding area and polishing area and polishing disk 4 are respectively by placing grinding stepper motor 10 and polishing stepper motor 11 under the work top 2 to drive by transmission mechanism; Corresponding to each station three cover jewel chucks are set, the three cover jewel chucks jewel chuck elevating mechanism by separately respectively are installed on the rotating basis 1 at work top 2 tops and each station center, as shown in Figure 1 and Figure 2.
Described rotating basis 1 is an equilateral hexahedron, and the rotating shaft of rotating basis 1 is changed station stepper motor 15 in work top 2 belows by the transmission mechanism connection, and rotating basis 1 side separately is the installed surface of each jewel chuck elevating mechanism.Jewel chuck elevating mechanism comprises lifting planker 6 and ball screw, nut transmission, ball screw is vertically in rotating basis 1 side and is provided with, the top of ball screw connects the lifting stepper motor 5 at rotating basis 1 top, nut connects lifting planker 6, lifting planker 6 is connected with rotating basis 1 side by line slideway, as shown in Figure 1 and Figure 2.
Described each jewel chuck comprises swing seat 12, anchor clamps 7, face control stepper motor 8 and layer control stepper motor 9.Swing seat 12 is parallel to lifting planker 6 and is horizontally disposed with, there is overhanging turning cylinder at the biside plate place of swing seat 12, turning cylinder places the endoporus of swing seat 12 biside plates respectively, swing seat 12 is connected lifting planker 6 both sides, the outside mounting layer control stepper motor 9 of one side, the output shaft of layer control stepper motor 9 connects the turning cylinder of this side-sway seat 12 by speed changer; Anchor clamps 7 are parallel to lifting planker 6 and are horizontally placed in the swing seat 12, and by retaining mechanism 14 locking positionings on swing seat 12 panels, anchor clamps 7 inside are provided with an outwardly directed interior rotating shaft, interior rotating shaft is connected with the output shaft of the face control stepper motor 8 that install in the outside of swing seat 12 another sides, anchor clamps 7 bottoms are provided with the bonding post 13 of a row perpendicular to interior rotating shaft, each bonding post 13 stretches into anchor clamps 7 inside and connects interior rotating shaft by transmission mechanism, as Fig. 1, shown in Figure 3.
Described lifting stepper motor 5, face control stepper motor 8, layer control stepper motor 9, grinding stepper motor 10, polishing stepper motor 11 and change the station stepper motor and all be connected digital control system by circuit, rotating basis 1 swings when the conversion between the station, jewel grinding-polishing; The changing layer, change face of each station; F.F., rewind down, worker advance, the worker moves back; Programmable PLC control is all adopted in all programs such as grinding, polishing velocity electrodeless variable-speed, action, finishes setting program automatically, realizes the automation of complete machine operation.
Three stations can respectively be provided with display, and complete machine is provided with total display.
Claims (4)
1. accurate digital control multistation jewel milling drum, comprise and change layer, change the jewel chuck and the jewel chuck elevating mechanism of face control able to programme, it is characterized in that: described jewel chuck is by loading and unloading, grinding and polishing three stations are mutually 120 degree and arrange on circumference, each station jewel chuck is installed on by program conversion station by elevating mechanism separately, add on the rotating basis (1) that swings man-hour, described rotating basis (1) is located on the work top (2), on work top (2) loading place is set corresponding to each station, the grinding dish (3) of programming Control and polishing disk (4).
2. accurate digital control multistation jewel milling drum according to claim 1, it is characterized in that: described jewel chuck elevating mechanism is screw mandrel, the nut transmission that lifting stepper motor (5) drives, screw mandrel is located on the rotating basis (1), nut connects lifting planker (6), lifting planker (6) is connected with rotating basis (1) by guide rail, and described jewel chuck is installed on the lifting planker (6).
3. accurate digital control multistation jewel milling drum according to claim 2, it is characterized in that: described jewel chuck comprises swing seat (12), anchor clamps (7), face control stepper motor (8) and layer control stepper motor (9), swing seat (12) is parallel to lifting planker (6) and is horizontally disposed with, the turning cylinder of swing seat (12) both sides is supported on the side plate of lifting planker (6) both sides, and one of turning cylinder of swing seat (12) is connected and installed in the output shaft of the layer control stepper motor (9) on the lifting planker (6) by speed changer; Anchor clamps (7) are parallel to lifting planker (6) level to be located in the swing seat (12) and by the retaining mechanism (14) on the swing seat (12) and to clamp, and the overhanging interior rotating shaft of anchor clamps (7) is connected and installed in the output shaft of the face control stepper motor (8) on the swing seat (12); Stretch out a row from anchor clamps (7) bottom perpendicular to interior rotating shaft and with the synchronous bonding post (13) that rotates of interior rotating shaft.
4. according to any described accurate digital control multistation jewel milling drum in the claim 1～3, it is characterized in that: described screw mandrel is a ball screw.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110097651 CN102198621B (en) | 2011-04-19 | 2011-04-19 | Precision numerical control multi-station gem grinding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110097651 CN102198621B (en) | 2011-04-19 | 2011-04-19 | Precision numerical control multi-station gem grinding machine |
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| CN102198621A true CN102198621A (en) | 2011-09-28 |
| CN102198621B CN102198621B (en) | 2013-03-20 |
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| CN 201110097651 Active CN102198621B (en) | 2011-04-19 | 2011-04-19 | Precision numerical control multi-station gem grinding machine |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105599194A (en) * | 2016-03-09 | 2016-05-25 | 福州职业技术学院 | Special-shaped injection part flash numerical control rounding and polishing machine and manipulation method thereof |
| CN107297666A (en) * | 2017-08-14 | 2017-10-27 | 上海新孚美变速箱技术服务有限公司 | It is a kind of to repair assembly system for the conical disc that stepless speed changer of car is remanufactured |
| CN109571195A (en) * | 2019-01-24 | 2019-04-05 | 梧州学院 | A kind of jewel circle stone machine |
| CN114211386A (en) * | 2021-11-15 | 2022-03-22 | 日铭电脑配件(上海)有限公司 | Grinding and polishing equipment |
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| JPH08197401A (en) * | 1995-01-30 | 1996-08-06 | Dainaka Seiki Kk | Stone grinding/polishing device |
| CN2825203Y (en) * | 2005-08-18 | 2006-10-11 | 刘喜仁 | Crystal grinding and polishing machine |
| CN201077013Y (en) * | 2007-07-31 | 2008-06-25 | 浙江名媛工艺饰品有限公司 | Full-automatic crystal polish-grinding machine |
| US20080200097A1 (en) * | 2007-02-20 | 2008-08-21 | Showa Denko K.K. | Polishing method and polishing apparatus |
| CN201211635Y (en) * | 2008-07-09 | 2009-03-25 | 浙江永龙鞋机有限公司 | Diamond grinding/polishing machine |
| CN201342600Y (en) * | 2008-09-26 | 2009-11-11 | 金华久隆机械有限公司 | Multi-station grinding and polishing machine |
| CN201471253U (en) * | 2009-09-03 | 2010-05-19 | 浙江名媛工艺饰品有限公司 | Multi-disk crystal polishing machine |
| CN202062281U (en) * | 2011-04-19 | 2011-12-07 | 桂林桂北机器有限责任公司 | Precision numerical-control multi-station gem grinder |
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2011
- 2011-04-19 CN CN 201110097651 patent/CN102198621B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08197401A (en) * | 1995-01-30 | 1996-08-06 | Dainaka Seiki Kk | Stone grinding/polishing device |
| CN2825203Y (en) * | 2005-08-18 | 2006-10-11 | 刘喜仁 | Crystal grinding and polishing machine |
| US20080200097A1 (en) * | 2007-02-20 | 2008-08-21 | Showa Denko K.K. | Polishing method and polishing apparatus |
| CN201077013Y (en) * | 2007-07-31 | 2008-06-25 | 浙江名媛工艺饰品有限公司 | Full-automatic crystal polish-grinding machine |
| CN201211635Y (en) * | 2008-07-09 | 2009-03-25 | 浙江永龙鞋机有限公司 | Diamond grinding/polishing machine |
| CN201342600Y (en) * | 2008-09-26 | 2009-11-11 | 金华久隆机械有限公司 | Multi-station grinding and polishing machine |
| CN201471253U (en) * | 2009-09-03 | 2010-05-19 | 浙江名媛工艺饰品有限公司 | Multi-disk crystal polishing machine |
| CN202062281U (en) * | 2011-04-19 | 2011-12-07 | 桂林桂北机器有限责任公司 | Precision numerical-control multi-station gem grinder |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105599194A (en) * | 2016-03-09 | 2016-05-25 | 福州职业技术学院 | Special-shaped injection part flash numerical control rounding and polishing machine and manipulation method thereof |
| CN107297666A (en) * | 2017-08-14 | 2017-10-27 | 上海新孚美变速箱技术服务有限公司 | It is a kind of to repair assembly system for the conical disc that stepless speed changer of car is remanufactured |
| CN107297666B (en) * | 2017-08-14 | 2023-08-08 | 上海新孚美变速箱技术服务有限公司 | Conical disc repair assembly system for remanufacturing automobile continuously variable transmission |
| CN109571195A (en) * | 2019-01-24 | 2019-04-05 | 梧州学院 | A kind of jewel circle stone machine |
| CN114211386A (en) * | 2021-11-15 | 2022-03-22 | 日铭电脑配件(上海)有限公司 | Grinding and polishing equipment |
| CN114211386B (en) * | 2021-11-15 | 2024-05-10 | 日铭电脑配件(上海)有限公司 | Grinding and polishing equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102198621B (en) | 2013-03-20 |
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