CN102198581A - Manufacturing process for air temperature adjusting bottom plate mechanism - Google Patents

Manufacturing process for air temperature adjusting bottom plate mechanism Download PDF

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Publication number
CN102198581A
CN102198581A CN2011101300315A CN201110130031A CN102198581A CN 102198581 A CN102198581 A CN 102198581A CN 2011101300315 A CN2011101300315 A CN 2011101300315A CN 201110130031 A CN201110130031 A CN 201110130031A CN 102198581 A CN102198581 A CN 102198581A
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workpiece
time
press
production efficiency
mould
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CN2011101300315A
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CN102198581B (en
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王起森
仕玉福
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QINGDAO HONGSEN HEAVY INDUSTRY CO LTD
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QINGDAO HONGSEN HEAVY INDUSTRY Co Ltd
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Abstract

The invention relates to a manufacturing process for an air temperature adjusting bottom plate mechanism. The manufacturing process comprises the following steps of: blanking by using a plate shearing machine; drawing and trimming a mould by using a pressing machine; and welding by using an electric welding machine, wherein power of the pressing machine ranges from 40kW/h to 50kW/h. By adopting the manufacturing process, product accuracy and product quality are improved, the problem of low production efficiency is solved, and product qualification rate is increased; and economic benefits of products are greatly improved through the improvement of the production process.

Description

A kind of air temperature modification base plate mechanism manufacture craft flow process
Technical field
The invention belongs to household electrical appliances and make the field, be specifically related to a kind of air temperature modification base plate mechanism manufacture craft flow process.
Background technology
Air temperature modification base plate mechanism is the principal organ of air conditioner, and volume ratio is bigger, and the manufacturing process operation is various, soldering part precision prescribed height, and technology mainly shows at present: 1) lower to stock utilization; 2) the production equipment energy consumption is bigger; 3) not ideal enough to the welding technology mode; 4) product precision and quality have much room for improvement, and waste of material is serious, and product percent of pass is low, have influenced production efficiency greatly.
Summary of the invention
The present invention has overcome the deficiencies in the prior art, a kind of air temperature modification base plate mechanism manufacture craft flow process has been proposed, described technological process has improved product precision and quality, solved the low problem of production efficiency, improved product percent of pass, the improvement of production technology has promoted the economic benefit of product greatly.
Technical scheme of the present invention is: a kind of air temperature modification base plate mechanism manufacture craft flow process, described technological process utilizes plate shearing machine to carry out blanking, utilize press to carry out that mould draws and deburring, utilize electric welding machine to weld, the power bracket of described press is 40KW/h-50KW/h;
Described technological process comprises following operation:
Operation 1. is utilized the plate shearing machine blanking according to Workpiece structure;
Operation 2. is utilized press that workpiece is carried out mould and is drawn, and in drawing, the feature of parent part is carried out stress-strain analysis, and the time of drawing is 15-38 second;
Operation 3. utilizes press that workpiece is carried out die trimming, and the deburring time is 15-38 second;
It is stretching that operation 4. utilizes press that workpiece is carried out mould, and the time of staying is 15-38 second;
Operation 5. utilizes press that workpiece is carried out mould flange hole, and the flange hole time is 15-38 second;
Operation 6. utilizes electric welding machine that workpiece is carried out fixture location and welding, and be 20-35 second weld interval, lateral dimension maximum deviation 190.5 ± 0.5mm, perpendicularity maximum deviation 0.3mm;
Operation 7. utilizes electric welding machine that the workpiece Location resilient piece is welded, and be 20-33 second weld interval;
Operation 8. utilizes electric welding machine that workpiece is fixedly welded at the base angle, and each fixedly designs six place's solder joints in the base angle, and be 35-58 second weld interval;
9. pairs of workpiece acid washing phosphorizations of operation, time 20-30 second;
10. pairs of workpiece of operation carry out electrostatic spraying, and the time is 20-30 second;
Operation 11. entruckings warehouse-in.
Described workpiece is provided with two angle bar, and its purposes is to connect fan supporter, and the size maximum deviation is 0.5mm, and perpendicularity maximum deviation 0.3mm adopts three limits to cut workpiece welding angle bar position with mould, and the mode of another side bending is carried out.
Flange hole technology strengthens screw constraint area, has guaranteed size 190.0mm-191mm and perpendicularity maximum deviation 0.25mm; Operating time is 15-38 second.
The present invention has following beneficial effect:
1) the present invention has reduced operation, increases work efficiency greatly.
2) the present invention improves product percent of pass greatly.
3) hole of the present invention towards technology is: the flange hole is strengthened screw constraint area, has guaranteed size 190.0-191mm and perpendicularity maximum deviation 0.25mm; Operating time is 15-38 second.。
4) the size maximum deviation of the treatment process of connection fan supporter angle bar of the present invention is 0.5mm, and perpendicularity maximum deviation 0.3mm adopts three limits to cut workpiece welding angle bar position with mould, and the mode of another side bending is carried out.
The specific embodiment
Embodiment 1:
Operation 1. plate shearing machine blankings.
Operation 2. moulds draw.(equipment J36-400 press, main motor current 45KW/h) (production efficiency 1 time/30 seconds)
Operation 3. die trimmings.(equipment J36-400 press, main motor current 45KW/h) (production efficiency 1 time/30 seconds)
Operation 4. moulds are stretching.(equipment J36-400 press, main motor current 45KW/h) (production efficiency 1 time/25 seconds)
Operation 5. mould flange holes.(equipment J36-400 press, main motor current 45KW/h) (production efficiency 1 time/30 seconds)
Operation 6. welding compressor screws.(actual size 190.65mm), perpendicularity actual deviation 0.2mm, production efficiency 1 time/28 seconds)
Operation 7. weldering Location resilient pieces.(production efficiency 1 time/20 seconds)
Base angle (2 of quantity, each is base angle 6 place's solder joints fixedly, production efficiency 1 time/36 seconds) is decided in operation 8. solid weldings
Operation 9. pickling, phosphatization (1 time/20-30 of production efficiency second).
Operation 10. electrostatic sprayings (1 time/20-30 of production efficiency second).
Operation 11. entruckings warehouse-in.
Existing technological process: 1. increasing work efficiency, (operation 2 reaches 67%; Operation 6 reaches 78%; ); 2. improve product precision (operation 6 dimensional discrepancys and perpendicularity deviation reach 100% qualified); 3. save consumptive material (material and manufacturing procedure to angle bar can reach 100% omission).
Embodiment 2:
Operation 1. plate shearing machine blankings.
Operation 2. moulds draw.(equipment J36-400 press, main motor current 45KW/h) (production efficiency 1 time/33 seconds)
Operation 3. die trimmings.(equipment J36-400 press, main motor current 45KW/h) (production efficiency 1 time/30 seconds)
Operation 4. moulds are stretching.(equipment J36-400 press, main motor current 45KW/h) (production efficiency 1 time/25 seconds)
Operation 5. mould flange holes.(equipment J36-400 press, main motor current 45KW/h) (production efficiency 1 time/29 seconds)
Operation 6. welding compressor screws.(actual size 190.6mm), perpendicularity actual deviation 0.2mm, production efficiency 1 time/32 seconds)
Operation 7. weldering Location resilient pieces.(production efficiency 1 time/20 seconds)
Base angle (2 of quantity, each is base angle 6 place's solder joints fixedly, production efficiency 1 time/36 seconds) is decided in operation 8. solid weldings
Operation 9. pickling, phosphatization (production efficiency 1 time/25 seconds).
Operation 10. electrostatic sprayings (production efficiency 1 time/29 seconds).
Operation 11. entruckings warehouse-in.
Existing technological process: 1. increasing work efficiency, (operation 2 reaches 52%; Operation 6 reaches 56%; ); 2. improve product precision (operation 6 dimensional discrepancys and perpendicularity deviation reach 100% qualified); 3. save consumptive material (material and manufacturing procedure to angle bar can reach 100% omission).
Embodiment 3:
Operation 1. plate shearing machine blankings.
Operation 2. moulds draw.(equipment J36-400 press, main motor current 45KW/h) (production efficiency 1 time/33 seconds)
Operation 3. die trimmings.(equipment J36-400 press, main motor current 45KW/h) (production efficiency 1 time/29 seconds)
Operation 4. moulds are stretching.(equipment J36-400 press, main motor current 45KW/h) (production efficiency 1 time/25 seconds)
Operation 5. mould flange holes.(equipment J36-400 press, main motor current 45KW/h) (production efficiency 1 time/29 seconds)
Operation 6. welding compressor screws.(actual size 190.55, perpendicularity actual deviation 0.25mm, production efficiency 1 time/29 seconds)
Operation 7. weldering Location resilient pieces.(production efficiency 1 time/20 seconds)
Base angle (2 of quantity, each is base angle 6 place's solder joints fixedly, production efficiency 1 time/35 seconds) is decided in operation 8 solid weldings
Operation 9. pickling, phosphatization (production efficiency 1 time/25 seconds).
Operation 10. electrostatic sprayings (production efficiency 1 time/28 seconds).
Operation 11. entruckings warehouse-in.
Existing technological process: 1. increasing work efficiency, (operation 2 reaches 52%; Operation 6 reaches 72%; ); 2. improve product precision (operation 6 dimensional discrepancys and perpendicularity deviation reach 100% qualified); 3. save consumptive material (material and manufacturing procedure to angle bar can reach 100% omission).
Embodiment 4:
Operation 1. plate shearing machine blankings.
Operation 2. moulds draw.(equipment J36-400 press, main motor current 45KW/h) (production efficiency 1 time/31 seconds)
Operation 3. die trimmings.(equipment J36-400 press, main motor current 45KW/h) (production efficiency 1 time/30 seconds)
Operation 4. moulds are stretching.(equipment J36-400 press, main motor current 45KW/h) (production efficiency 1 time/26 seconds)
Operation 5. mould flange holes.(equipment J36-400 press, main motor current 45KW/h) (production efficiency 1 time/29 seconds)
Operation 6. welding compressor screws.(actual size 190.85, perpendicularity actual deviation 0.2mm, production efficiency 1 time/32 seconds)
Operation 7. weldering Location resilient pieces.(production efficiency 1 time/20 seconds)
Base angle (2 of quantity, each is base angle 6 place's solder joints fixedly, production efficiency 1 time/36 seconds) is decided in operation 8. solid weldings
Operation 9. pickling, phosphatization (production efficiency 1 time/26 seconds).
Operation 10. electrostatic sprayings (production efficiency 1 time/28 seconds).
Operation 11. entruckings warehouse-in.
Existing technological process: 1. increasing work efficiency, (operation 2 reaches 61%; Operation 6 reaches 56%; ); 2. improve product precision (operation 6 dimensional discrepancys and perpendicularity deviation reach 100% qualified); 3. save consumptive material (material and manufacturing procedure to angle bar can reach 100% omission).
Embodiment 5:
Operation 1. plate shearing machine blankings.
Operation 2. moulds draw.(equipment J36-400 press, main motor current 45KW/h) (production efficiency 1 time/28 seconds)
Operation 3. die trimmings.(equipment J36-400 press, main motor current 45KW/h) (production efficiency 1 time/29 seconds)
Operation 4. moulds are stretching.(equipment J36-400 press, main motor current 45KW/h) (production efficiency 1 time/26 seconds)
Operation 5. mould flange holes.(equipment J36-400 press, main motor current 45KW/h) (production efficiency 1 time/29 seconds)
Operation 6. welding compressor screws.(actual size 190.8, perpendicularity actual deviation 0.15mm, production efficiency 1 time/32 seconds)
Operation 7. weldering Location resilient pieces.(production efficiency 1 time/23 seconds)
Base angle (2 of quantity, each is base angle 6 place's solder joints fixedly, production efficiency 1 time/36 seconds) is decided in operation 8. solid weldings
Operation 9. pickling, phosphatization (production efficiency 1 time/26 seconds).
Operation 10. electrostatic sprayings (production efficiency 1 time/30 seconds).
Operation 11. entruckings warehouse-in.
Existing technological process: 1. increasing work efficiency, (operation 2 reaches 78%; Operation 6 reaches 56%; ); 2. improve product precision (operation 6 dimensional discrepancys and perpendicularity deviation reach 100% qualified); 3. save consumptive material (material and manufacturing procedure to angle bar can reach 100% omission).

Claims (3)

1. air temperature modification base plate mechanism manufacture craft flow process, it is characterized in that: described technological process utilizes plate shearing machine to carry out blanking, utilize press to carry out that mould draws and deburring, utilize electric welding machine to weld, the power bracket of described press is 40KW/h-50KW/h;
Described technological process comprises following operation:
Operation 1 is utilized the plate shearing machine blanking according to Workpiece structure;
Operation 2 is utilized press to carry out mould and is drawn, and in drawing, the feature of workpiece is carried out stress-strain analysis, and the time of drawing is 15-38 second;
Operation 3 utilizes press that workpiece is carried out die trimming, and the deburring time is 15-38 second;
It is stretching that operation 4 utilizes press that workpiece is carried out mould, and the time of staying is 15-38 second;
Operation 5 utilizes press that workpiece is carried out mould flange hole, and the flange hole time is 15-38 second;
Operation 6 utilizes electric welding machine that workpiece is carried out fixture location and welding, and be 20-35 second weld interval, lateral dimension maximum deviation 190.5 ± 0.5mm, perpendicularity maximum deviation 0.3mm;
Operation 7 utilizes electric welding machine that the workpiece Location resilient piece is welded, and be 20-33 second weld interval;
Operation 8 utilizes electric welding machine that workpiece is fixedly welded at the base angle, and each fixedly designs six place's solder joints in the base angle, and be 35-58 second weld interval;
9 pairs of workpiece acid washing phosphorizations of operation, time 20-30 second;
10 pairs of workpiece of operation carry out electrostatic spraying, and the time is 20-30 second;
Operation 11 entruckings warehouse-in.
2. air temperature modification base plate according to claim 1 mechanism manufacture craft flow process, it is characterized in that: described workpiece is provided with two angle bar, its purposes is to connect fan supporter, the size maximum deviation is 0.5mm, perpendicularity maximum deviation 0.3mm, adopt three limits to cut workpiece welding angle bar position with mould, the mode of another side bending is carried out.
3. air temperature modification base plate according to claim 1 and 2 mechanism manufacture craft flow process, it is characterized in that: for operation 5, mould flange hole technology strengthens screw constraint area, has guaranteed size 190.0mm-191mm and perpendicularity maximum deviation 0.25mm, and the operating time is 15-38 second.
CN2011101300315A 2011-05-19 2011-05-19 Manufacturing process for air temperature adjusting bottom plate mechanism Active CN102198581B (en)

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Application Number Priority Date Filing Date Title
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CN102198581B CN102198581B (en) 2013-06-05

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102989866A (en) * 2011-12-02 2013-03-27 成都盛尔嘉科技有限公司 Automobile engine hood outer plate manufacturing process
CN104759853A (en) * 2015-04-14 2015-07-08 青岛鸿森重工股份有限公司 Manufacturing flow of automobile air ducting connecting mechanism
CN104786024A (en) * 2015-04-14 2015-07-22 青岛鸿森重工股份有限公司 Manufacturing technological process of valve supporting device

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS59185538A (en) * 1983-04-07 1984-10-22 Sekiguchi Sangyo Kk Production of asymmetrical parts like elbow joint or the like
US20020138968A1 (en) * 2001-03-28 2002-10-03 Hirotoshi Kato Method of manufacturing rotor core member for permanent-magnet alternating-current generator
CN1524639A (en) * 2003-09-18 2004-09-01 熊汉梯 Integral stretching technology of double (three)-tank stainless steel water tanks
CN101491870A (en) * 2008-01-24 2009-07-29 劲百企业有限公司 LCD panel frame production method

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS59185538A (en) * 1983-04-07 1984-10-22 Sekiguchi Sangyo Kk Production of asymmetrical parts like elbow joint or the like
US20020138968A1 (en) * 2001-03-28 2002-10-03 Hirotoshi Kato Method of manufacturing rotor core member for permanent-magnet alternating-current generator
CN1524639A (en) * 2003-09-18 2004-09-01 熊汉梯 Integral stretching technology of double (three)-tank stainless steel water tanks
CN101491870A (en) * 2008-01-24 2009-07-29 劲百企业有限公司 LCD panel frame production method

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
曾壮: "《汽车空调结构与维修》", 30 November 2007, 山东科学技术出版社 *

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102989866A (en) * 2011-12-02 2013-03-27 成都盛尔嘉科技有限公司 Automobile engine hood outer plate manufacturing process
CN104759853A (en) * 2015-04-14 2015-07-08 青岛鸿森重工股份有限公司 Manufacturing flow of automobile air ducting connecting mechanism
CN104786024A (en) * 2015-04-14 2015-07-22 青岛鸿森重工股份有限公司 Manufacturing technological process of valve supporting device

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Owner name: QINGDAO HONSEN HEAVY INDUSTRY CO., LTD.

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Address after: 266032, No. three, 18, prosperous road, Sifang District, Shandong, Qingdao

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