A kind of application waste gas treatment equipment
Technical field
The present invention relates to a kind of waste gas treatment equipment, particularly about the treatment facility of over-sprayed paint fog in a kind of application waste gas.
Background technology
The source of atmospheric pollution is divided into industrial pollution source, domestic pollution source and transportation source.It is wide that industrial pollution source relates to, the exhaust gas constituents complexity, and especially the application waste gas that produces at paint industry contains over-sprayed paint fog, and is very high to the pretreated requirement of waste gas in governance process.
The method of administering application waste gas has multiple, and most representative have direct firing method, Production by Catalytic Combustion Process, active carbon adsorption, an absorption process.Production by Catalytic Combustion Process and active carbon adsorption need carry out preliminary treatment to waste gas in governance process, remove the over-sprayed paint fog in the waste gas, promptly remove resin, pigment and plasticizer etc. in the spraying waste gas, to prolong the service life of catalyst and active carbon.
At present, the pre-processing device of application waste gas divides two kinds of dry type and wet types, and the wet type pre-processing device mainly contains water curtain and absorption tower etc. at present, has waste liquid and produces.The dry type pre-processing device mainly is the filter that single filtering material is formed at present, since contain over-sprayed paint fog in the organic exhaust gas that the paint spray booth produces in the paint industry, the coating cloud complicated component, and coating cloud easily adheres on the filtering material, it is frequent to cause filtering material to change, and it is low that coating cloud is removed efficient.If can improve the structure and the filtering material of dry type pre-processing device, make its life cycle long, can improve and remove coating cloud efficient.
Summary of the invention
At filtering material life cycle short (about 4 days) in the application waste gas pre-processing device of prior art existence, remove the low problems such as (about 80%) of coating cloud efficient, the invention provides a kind of filtering material life cycle long (about 10 days), the application waste gas treatment equipment of high efficiency (more than 95%).
For solving the problem of above-mentioned existence, the technical scheme that the present invention takes is: a kind of application waste gas treatment equipment, it is characterized in that: it comprises a tank body, end at tank body is provided with exhaust gas inlet, the other end is provided with waste gas outlet, portion in tank body from the air inlet to the outgassing direction, is disposed with inlet plenum, back-mixing chamber, filter chamber and discharge chamber; Inlet plenum is communicated with exhaust gas inlet, and the back-mixing chamber is the air chamber that is formed at interval by the netted dividing plate of twice, and the plastic beads of some is housed in the air chamber the inside; Be arranged at intervals with woven wire filter element, the cotton filter element of coating cloud and cloth bag filter element in the filter chamber successively, the woven wire filter element is arranged on after the back-mixing chamber, be provided with the pulse jet system between woven wire filter element and the cotton filter element of coating cloud, the pulse jet system jets towards the woven wire filter element; Discharge chamber is arranged on after the filter chamber, communicates with waste gas outlet.
Described netted dividing plate, woven wire filter element, the cotton filter element of coating cloud, cloth bag filter element are fixed on portion in the tank body, radially be provided with along tank body, and best closed tank cross section.
Described woven wire filter element can be directly as the netted dividing plate of back-mixing chamber rear side.
Described pulse jet system comprises air inlet bag, pulse valve and winding-up pipe, the air inlet bag is fixed on the described tank wall, pulse valve is installed in air inlet and wraps, winding-up Guan Yiduan is connected on the pulse valve, the other end passes tank skin and extend in the air chamber between the cotton filter element of woven wire filter element and coating cloud, and the mouth of pipe is towards the woven wire filter element.
The cotton filter element of described coating cloud is encrypted gradually by high-intensity glass fibre and is made, and has 3~5 layers; Described cloth bag filter element adopts f8 or f9 nonwoven to filter rank.
The present invention is owing to take above technical scheme, and it has the following advantages: 1, the present invention is divided into multistep treatment with waste gas, at first is provided with the back-mixing chamber, the coating cloud particle that contains in the gas is collided mutually and increases, for filtration is got ready; Next is provided with the multistage filtering unit, and each unit filtering material differs, and makes the over-sprayed paint fog of complicated ingredient all can obtain filtering.2, the present invention is for preventing bonding coating cloud particle on the silk screen filter unit, and the spy is provided with a pulse jet system it is regularly jetted, and makes silk screen clean.3, various filter elements all are fixed on the tank body by fixture, when take place to stop up or agingly need to clean or when changing, just can disassemble easily.In a word, the present invention is a kind of practical, and the exhaust-gas treatment effect is equipment preferably.
Description of drawings
Fig. 1 is a structural representation of the present invention.
The specific embodiment
Below in conjunction with drawings and Examples the present invention is described in detail.
As shown in Figure 1, the present invention includes filter body and pulse jet system two parts.Filter body comprises a tank body 1, at an end of tank body 1 exhaust gas inlet 2 is set, and the other end is provided with waste gas outlet 3.Portion in tank body from the air inlet to the outgassing direction, sets gradually inlet plenum 4, back-mixing chamber 5, filter chamber 6, discharge chamber 7.
Inlet plenum 4 is right after at the exhaust gas inlet place, is the zone that persists of waste gas.Back-mixing chamber 5 is arranged on after the inlet plenum 4, is an air chamber that is partitioned into by the netted dividing plate 51 of twice, and the plastic beads 52 of some is housed in the air chamber the inside.The air communication that has an over-sprayed paint fog is crossed inlet plenum 4 and is entered into back-mixing chamber 5, plastic beads 52 is blown afloat, plastic beads 52 is done unordered motion under the drive of air-flow, run foul of each other, make a large amount of coating clouds that carry in the air-flow at the bead surface precipitation, the coating cloud particle of nominal particle size runs foul of each other under the air-flow effect of disturbance and grows up.
Be divided into three-stage filtration in the filter chamber 6, from front to back, the first order is that woven wire filters, and the second level is the cotton filtration of coating cloud, and the third level is the cloth bag filtration.First order woven wire filter element 61 is arranged on after the back-mixing chamber 5, is made by stainless steel cloth.In certain embodiments, one dividing plate that woven wire filter element 61 is directly served as back-mixing chamber 5 rear sides.The air communication that carries the coating cloud particle after growing up is in a large number crossed woven wire filter element 61, and the coating cloud particle after growing up is in a large number captured by silk screen, and remaining coating cloud particle is captured after continuing to grow up in the silk screen the inside.
Between first order woven wire filter element 61 and the cotton filter element 62 of second level coating cloud, be provided with pulse jet system 8.Pulse jet system 8 comprises air inlet bag 81, pulse valve 82 and winding-up pipe 83 etc., and air inlet bag 81 is fixed on the tank wall by fixture; Pulse valve 82 is installed on the air inlet bag 81; Winding-up pipe 83 is connected on the pulse valve 82, and the other end of pipe extend in the air chamber between first order woven wire filter element 61 and the second level coating cloud cotton filter element 62, and the mouth of pipe is towards the woven wire filter element; Pulse valve 82 and winding-up pipe 83 can be a plurality of.Pulse jet system 8 is located at first order silk screen filter unit 61 back segments, sets certain burst length, with compressed air silk screen is jetted, and makes the coating cloud that deposits on the silk screen obtain regularly cleaning, can use continuously to keep silk screen.
Coating cloud cotton filter element 62 in the second level is encrypted gradually by high-intensity glass fibre and to be made, and has 3 to 5 layers.The cotton main application surface paint industry of coating cloud helps oil in reserve misty grey dirt.
Third level cloth bag filter element 63, adopt f8 or f9 nonwoven to filter rank, reach micron-sized dust for particle diameter and have very high arresting efficiency, through the front double-filtration, most of coating clouds all are captured, the coating cloud particle of remaining micron level is filtered bag and captures, and has satisfied the requirement of later process.
The certain distance that is spaced from each other between three filter elements makes it form an air chamber in space at interval.
Above-mentioned netted dividing plate 51, woven wire filter element 61, the cotton filter element 62 of coating cloud, cloth bag filter element 63 are fixed on the tank body 1 by bolt and other fixtures, and radially be arranged on the inside of tank body along tank body, best is that each in them all is the closed tank cross section.
Discharge chamber 7 is a gas channel also, is arranged on after the third level filter element of filter chamber 6, communicates with waste gas outlet 3.Over-sprayed paint fog enters back-mixing chamber 5 through inlet plenum 4, and process filter chamber 6 first order silk screen filter, the cotton filtration of second level coating cloud, third level cloth bag filtration are after discharge chamber 7 discharges again.