CN105749712B - A kind of combined jet japanning room - Google Patents

A kind of combined jet japanning room Download PDF

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Publication number
CN105749712B
CN105749712B CN201610275547.1A CN201610275547A CN105749712B CN 105749712 B CN105749712 B CN 105749712B CN 201610275547 A CN201610275547 A CN 201610275547A CN 105749712 B CN105749712 B CN 105749712B
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China
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module
dry
air
biofiltration
wet composite
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CN201610275547.1A
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Chinese (zh)
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CN105749712A (en
Inventor
彭芬
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Aerospace Kaitian Environmental Technology Co Ltd
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Aerospace Kaitian Environmental Technology Co Ltd
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Priority to CN201610275547.1A priority Critical patent/CN105749712B/en
Publication of CN105749712A publication Critical patent/CN105749712A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/75Multi-step processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D50/00Combinations of methods or devices for separating particles from gases or vapours
    • B01D50/60Combinations of devices covered by groups B01D46/00 and B01D47/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/38Removing components of undefined structure
    • B01D53/44Organic components
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/77Liquid phase processes
    • B01D53/78Liquid phase processes with gas-liquid contact
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/84Biological processes
    • B01D53/85Biological processes with gas-solid contact
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/70Organic compounds not provided for in groups B01D2257/00 - B01D2257/602
    • B01D2257/708Volatile organic compounds V.O.C.'s
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2258/00Sources of waste gases
    • B01D2258/02Other waste gases
    • B01D2258/0258Other waste gases from painting equipments or paint drying installations
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Biomedical Technology (AREA)
  • Analytical Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Molecular Biology (AREA)
  • Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
  • Separation Of Particles Using Liquids (AREA)

Abstract

The invention discloses a kind of combined jet japanning room, air-supply module, dry and wet composite module, biofiltration module and air draft module are provided with the paint spray booth, wherein, the air-supply module and air draft module are separately positioned in the relative side walls of paint spray booth, and the dry and wet composite module, biofiltration module connect with air draft block coupled in series;The dry and wet composite module and the overlapping connection of biofiltration module are arranged in the paint spray booth wall where air draft module, wherein, the dry and wet composite module includes the filter element and sprinkler part being inlaid in wall;The biofiltration module includes the biologic packing material layer being inlaid in wall.Purification efficiency height of the present invention, good integrity, installation facility, the working environment of worker is improved, effectively maintain the physical and mental health of worker.

Description

A kind of combined jet japanning room
Technical field
The present invention relates to spray paint and waste gas purification field, and in particular to a kind of novel combination type paint spray booth.
Background technology
With the rapid development of economy, industry has obtained the support energetically of country, wherein paint industry is as surface treatment The important component of industry, it is extensive to be related to industry, including vehicle production spraying, building material surface spraying etc., the spray thus risen Painting industry development is rapid, but is produced a large amount of waste gas for mixing coating cloud paint slag due to the use of paint etc. in spraying process, contained There are volatile organic exhaust gas constituents complexity, the harm of coating cloud big, greatly affected the environment and human body on manufacturing enterprise periphery Physical and mental health, the problems such as causing resident to complain.By selecting rational administration way, coating cloud caused by spraying and waste gas are entered Row is effectively administered, and has great economy and social value.
Common coating cloud purification style has the major class of dry and wet two.The purification of dry method coating cloud is intercepted using the physics of filter material Mode intercepts seizure coating cloud, but filter material is often blocked by paint slag, it is necessary to regularly replace, and filter material loss is big, and cost is high, while Disaster hidden-trouble be present, above-mentioned factor greatly limit the application of dry method coating cloud Treatment process.Wet method coating cloud purifies then It is that coating cloud is caught by water or organic solvent etc. using " similar to mix " principle, but wet processing device structure is more Cumbersome, workload is big, and existing wet processing is difficult to catch the hydrophobic granule in coating cloud, and improvement has limitation.
Above-mentioned coating cloud purification method combination paint spray booth is set, and the purification of dry method coating cloud needs that often filter material is changed or examined Repair, influence operating efficiency of painting;The purification of wet method coating cloud then needs to dig melt pit, for setting the reclaiming clean equipment such as shower water, Construction cost is higher.
The content of the invention
Present invention solves the technical problem that it is:Applied for existing coating cloud Treatment process the paint spray booth the problem of and not Foot, there is provided a kind of new combined jet japanning room, purification efficiency is high, simple in construction, good integrity, easy for installation, operating cost It is low, environmental pollution is not only reduced, while maintain the physical and mental health of human body.
The present invention adopts the following technical scheme that realization:
A kind of combined jet japanning room, air-supply module, dry and wet composite module, biofiltration module are provided with the paint spray booth With air draft module, wherein, the air-supply module and air draft module are separately positioned in the relative side walls of paint spray booth, described dry Wet composite module, biofiltration module connect with air draft block coupled in series;
The dry and wet composite module and the overlapping connection of biofiltration module are arranged on the paint spray booth wall where air draft module It is interior, wherein,
The dry and wet composite module includes the filter element and sprinkler part being inlaid in wall;
The biofiltration module includes the biologic packing material layer being inlaid in wall.
Further, the air-supply module includes air-supply passage, and the air-supply passage is arranged to hollow paint spray booth wall, And set air inlet to be used to connect breeze fan, wherein the metope positioned at inner side uses stacked filter cotton and homogenizing plate.
Further, the filter element of the dry and wet composite module is the metal filtration plate equidistantly arranged, the spray Part is arranged on the top of metal filtration plate.
Further, the metal filtration plate arranges according to upper and lower two layers, interlaced arrangement between double layer of metal filter.
Further, the sprinkler part includes flooding nozzle and microbubble high pressure nozzle, and wherein flooding nozzle is used for pair Metal filtration plate is rinsed, and microbubble high pressure nozzle is used to form water smoke progress coating cloud seizure and waste gas purification.
Further, the biologic packing material layer of the biofiltration module is arranged above and below at least two layers by flase floor, and Connected with dry and wet composite module, shower nozzle is equipped with above every layer of biologic packing material layer.
Preferably, the biologic packing material layer uses more micropore biological haydites.
Further, the air outlet of the air draft module is arranged on below the biologic packing material layer of the bottom, and is inclined towards bottom Tiltedly set, exhaust blower is set in air outlet.
Further, it is respectively equipped with access hole at the top of the dry and wet composite module and biofiltration module.
In the present invention, in addition to circulation, the circulation include being arranged on dry and wet composite module and life The cyclic water tank of thing filtering module bottom, the cyclic water tank is interior to set water pump, and is respectively connecting to dry and wet by water pipe and combines The sprinkler part of module and biofiltration inside modules.
The present invention uses above-mentioned technical proposal, has the advantages that:
1) present invention integrates paint spray booth, air-supply module, dry and wet composite module, biofiltration module, air draft module, whole Body is good;
2) novel combination type paint spray booth of the present invention is compact-sized, by air-supply module, dry and wet composite module and biofiltration For module setting-in into paint spray booth's wall, without digging melt pit, construction is convenient, and workload is small, structure and installation facility, can be widely applied to The improvement of coating cloud and waste gas in painting operation;
3) present invention carries out high efficiency filter interception by metal filtration plate to coating cloud, and periodically switches flooding nozzle, opens Circulation is rinsed to metal filtration plate, prevents metal filtration plate from blocking, or is opened microbubble high pressure nozzle and produced A large amount of microbubble water smokes coating cloud and waste gas are carried out it is preliminary catch purification, fully utilize dry type and wet type coating cloud administer it is excellent Gesture, purification efficiency are high;
4) metal filtration plate use of the present invention shifts to install for two layers up and down, effectively lifts coating cloud governance efficiency and spray is imitated Rate;
5) present invention administers by dry and wet combined type coating cloud and the waste gas tentatively after waste gas purification enters biofiltration module, Compared to the biological device being independently arranged, floor space is small, and integrated level is high;
6) present invention can reach the purpose for efficiently removing spray paint and waste gas using above-mentioned novel combination type paint spray booth, Effective environmental protection, the physical and mental health of surfaceman.
Below in conjunction with the drawings and specific embodiments, the present invention will be further described.
Brief description of the drawings
Fig. 1 is the combined jet japanning room schematic internal view in embodiment.
Fig. 2 is combined jet japanning room A in embodiment to sectional view, is the front schematic view of dry and wet composite module.
Fig. 3 is combined jet japanning room B in embodiment to sectional view, is the front schematic view of biological filtering module.
Label in figure:1st, breeze fan;2nd, air inlet;3rd, air-supply passage;4th, filter cotton;5th, homogenizing plate;6th, spray gun;7th, examine Repair mouth;8th, flooding nozzle;9th, microbubble high pressure nozzle;10th, metal filtration plate;11st, shower nozzle;12nd, biologic packing material layer;13rd, grid Plate;14th, exhaust blower;15th, air outlet;16th, water pipe;17th, water pump;18th, cyclic water tank.
Embodiment
Embodiment
Participate in Fig. 1, it is illustrated that in combined jet japanning room be the preferred embodiment of the present invention, specifically include breeze fan 1, Air inlet 2, air-supply passage 3, filter cotton 4, homogenizing plate 5, access hole 7, flooding nozzle 8, microbubble high pressure nozzle 9, metal filtration Plate 10, shower nozzle 11, biologic packing material layer 12, flase floor 13, exhaust blower 14, air outlet 15, water pipe 16, water pump 17 and cyclic water tank 18。
Specifically, the paint spray booth of the present embodiment can be divided into air-supply module, dry and wet composite module, biofiltration module and air draft Module, wherein air-supply module and air draft module are separately positioned in the relative side walls of paint spray booth, dry and wet composite module and life The overlapping connection of thing filtering module is arranged in the paint spray booth wall where air draft module, and be connected with air draft block coupled in series, air-supply Module is sent into fresh air into paint spray booth, at the same by air draft module by the air with coating cloud by dry and wet composite module, Biofiltration module, the air containing coating cloud carries out coating cloud seizure by dry and wet composite module and biofiltration module is given birth to Change qualified discharge after degrading.
Specifically, breeze fan 1, air inlet 2, air-supply passage 3, filter cotton 4 and the composition air-supply module of homogenizing plate 5, air-supply Passage 3 is arranged to hollow paint spray booth wall, and sets air inlet 2 at top, and breeze fan 1 is installed on air inlet, is stacked Filter cotton 4 and homogenizing plate 5 be arranged to metope on the inside of the wall, the breeze fan 1 in the present embodiment uses axial flow blower, Flowing plate 5 uses metal mesh panels, aperture 20mm, and filter cotton 4 carries out contaminant filter to the air being sent into paint spray booth.
With reference to referring to Fig. 2, dry and wet composite module mainly includes upper and lower double layer of metal filter 10 and rinse spray, micro- Bubble purification assembly and water circulation system etc., rinse spray and microbubble purification assembly include flooding nozzle 8, microbubble high pressure spray Mouth 9 and water pipe 16 etc..Periodically switching flooding nozzle 8 and microbubble high pressure nozzle 9, open rinse spray system and filter plate is rushed Wash, prevent filter plate from blocking, or open microbubble high pressure nozzle, form a large amount of microbubbles and coating cloud and waste gas are tentatively caught Purification.The metal filtration plate 10 being inlaid in wall takes upper and lower two layers of setting, and every layer of metal filtration plate is equally spaced, up and down Double layer of metal filter takes dislocation mode to arrange, falling to prevent the paint slag on the metal filtration plate of upper strata to lower floor influences filter paint Mist capturing efficiency, every layer of metal filtration plate top are respectively provided with flooding nozzle 8 and microbubble high pressure nozzle 9, reduce spray distance, Ensure effectively to be sprayed.
With reference to referring to Fig. 3, biofiltration module mainly include biologic packing material layer 12, flase floor 13, circulated sprinkling component with And water circulation system, circulated sprinkling component include shower nozzle 11 and water pipe 16, are arranged on the top of biologic packing material layer 12.Biologic packing material Layer 12 uses more micropore biological haydites, and 25~30mm of particle diameter, biologic packing material layer is arranged two layers up and down by flase floor 13, is trained thereon Dominant bacteria is supported, Two-Stage Biochemical degraded, final qualified discharge are carried out to waste gas.
Access hole 7 is provided with dry and wet composite module top and biofiltration module top, side.
Circulation includes being arranged on dry and wet composite module and the cyclic water tank 18 of biofiltration module bottom, recirculated water Water pump 17 is set in case 18, and flooding nozzle 8, microbubble high pressure spray in dry and wet composite module are respectively connecting to by water pipe 16 Mouth 9 and the shower nozzle of biofiltration inside modules 11.By adding coating cloud flocculant in cyclic water tank, periodically paint slag is salvaged clearly Remove.
The air outlet 15 of air draft module is arranged on below the biologic packing material layer of the bottom, and sets exhaust blower in air outlet, Wherein, air outlet 15 is obliquely installed, and the recirculated water for avoiding having agitated, which splashes, enters exhaust blower pipeline.
The course of work of the present embodiment is as follows:Combined jet japanning room send the draft type of side row using side, and air intake is by top Breeze fan 1 through air inlet 2 be sent into air-supply passage 3, after the filter cleaning of high efficiency filter cotton 4, from homogenizing plate 5 be sent into spray Operation area is painted, in jet operation area, operator utilizes the progress spraying operation of spray gun 6.Containing paint caused by during spraying operation Double layer of metal filter 10 to coating cloud efficiently intercept and caught mist waste gas warp up and down, by periodically switching flooding nozzle 8 and micro- Bubble high nozzle 9, open rinse spray system and filter plate is rinsed, prevent filter plate from blocking, or open microbubble high pressure Nozzle 9 forms microbubble cleaning system and carries out preliminary purification to coating cloud and waste gas.After coating cloud seizure and waste gas preliminary purification Waste gas enters biofiltration module, and the biological inoculum through being cultivated on the biologic packing material layer 12 on flase floor 13 enters traveling one to waste gas Step purification, finally from air outlet 15 through the qualified discharge of exhaust blower 14.Paint spray booth interior air-flow is moved towards as shown by the arrows in Figure 1, sending Under the Reasonable Air Distribution effect of exhaust system, uniform fresh air is provided for operator, is improved working conditions, reduces environment Pollution.
Referring to Fig. 2, the metal filtration plate 10 in dry and wet composite module is taken upper and lower two layers and shifted to install, and periodically utilizes water The recirculated water in cyclic water tank 18 is delivered into flooding nozzle 8 by water pipe 16 with pump 17 or microbubble high pressure nozzle 9 is rushed respectively Washing and spraying or microbubble purification.
Referring to Fig. 3, biofiltration module design double-filtration, the waste gas come out from coating cloud capture module passes through flase floor 13 The biological inoculum cultivated on the biologic packing material layer 12 uploaded carries out biochemical degradation purification, and periodically utilizes water pump 17 by cyclic water tank Recirculated water in 18 delivers to shower nozzle 11 by water pipe 16 and carries out shower humidification.Filter screen or filter are set before water pump 17, to prevent making Into blocking.
It these are only present invention specific implementation case explanation, it is impossible to which the scope of the present invention is limited with this.All The equivalence changes made according to the present patent application claims and description and modification, all in the scope of protection of the invention It is interior.

Claims (9)

  1. A kind of 1. combined jet japanning room, it is characterised in that:Air-supply module, dry and wet composite module, life are provided with the paint spray booth Thing filtering module and air draft module, wherein, the air-supply module and air draft module are separately positioned on the relative both walls of paint spray booth On wall, the dry and wet composite module, biofiltration module connect with air draft block coupled in series;
    The dry and wet composite module and the overlapping connection of biofiltration module are arranged in the paint spray booth wall where air draft module, its In,
    The dry and wet composite module includes the filter element and sprinkler part being inlaid in wall, the mistake of the dry and wet composite module Filter part is the metal filtration plate equidistantly arranged, and the sprinkler part is arranged on the top of metal filtration plate;
    The biofiltration module includes the biologic packing material layer being inlaid in wall.
  2. 2. a kind of combined jet japanning room according to claim 1, the air-supply module includes air-supply passage, and the air-supply is logical Road is arranged to hollow paint spray booth wall, and sets air inlet to be used to connect breeze fan, wherein the metope positioned at inner side uses Stacked filter cotton and homogenizing plate.
  3. 3. a kind of combined jet japanning room according to claim 1, the metal filtration plate arranges according to upper and lower two layers, two layers Interlaced arrangement between metal filtration plate.
  4. 4. a kind of combined jet japanning room according to claim 3, the sprinkler part includes flooding nozzle and microbubble is high Nozzle is pressed, wherein flooding nozzle is used to be rinsed metal filtration plate, and microbubble high pressure nozzle is painted for forming water smoke Mist is caught and waste gas purification.
  5. 5. a kind of combined jet japanning room according to claim 1, the biologic packing material layer of the biofiltration module pass through lattice Screen is arranged above and below at least two layers, and is connected with dry and wet composite module, and shower nozzle is equipped with above every layer of biologic packing material layer.
  6. 6. a kind of combined jet japanning room according to claim 5, the biologic packing material layer uses more micropore biological haydites.
  7. 7. a kind of combined jet japanning room according to claim 6, the air outlet of the air draft module are arranged on the bottom Below biologic packing material layer, and set towards bottom angled, exhaust blower is set in air outlet.
  8. 8. the top of a kind of combined jet japanning room according to claim 1, the dry and wet composite module and biofiltration module Portion is respectively equipped with access hole.
  9. 9. a kind of combined jet japanning room according to any one of claim 1-8, in addition to circulation, the circulation Water system includes being arranged on dry and wet composite module and the cyclic water tank of biofiltration module bottom, and water is set in the cyclic water tank Pump, and dry and wet composite module and the sprinkler part of biofiltration inside modules are respectively connecting to by water pipe.
CN201610275547.1A 2016-04-28 2016-04-28 A kind of combined jet japanning room Active CN105749712B (en)

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CN105749712B true CN105749712B (en) 2018-03-30

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CN106111424A (en) * 2016-08-24 2016-11-16 浙江红利富实木业有限公司 A kind of dope room air cleaner
CN108339341A (en) * 2018-04-09 2018-07-31 上海市环境科学研究院 A kind of paint mist purifying means free of replacement without blocking
CN108607275A (en) * 2018-05-04 2018-10-02 佛山市建金建电子科技有限公司 A kind of adsorption tower with microbubble activated carbon
CN110898557A (en) * 2019-12-05 2020-03-24 航天凯天环保科技股份有限公司 Spray drying room
CN112169500A (en) * 2020-10-20 2021-01-05 安徽世华化工有限公司 Plasticizer apparatus for producing
CN112999781A (en) * 2021-03-11 2021-06-22 机械工业第九设计研究院有限公司 Glue spraying chamber orifice plate filter

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CN201380044Y (en) * 2008-12-11 2010-01-13 浙江菲尔特环保工程有限公司 Spraying exhaust gas purification device
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