CN102194910A - Adhesion-prevention structure for solar cell module and gel clearing method thereof - Google Patents
Adhesion-prevention structure for solar cell module and gel clearing method thereof Download PDFInfo
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- CN102194910A CN102194910A CN 201110104925 CN201110104925A CN102194910A CN 102194910 A CN102194910 A CN 102194910A CN 201110104925 CN201110104925 CN 201110104925 CN 201110104925 A CN201110104925 A CN 201110104925A CN 102194910 A CN102194910 A CN 102194910A
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- silica gel
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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Abstract
The invention discloses an adhesion-prevention structure for a solar cell module and a gel clearing method thereof. The adhesion-prevention structure comprises a cell lamination member, an aluminum frame, silica gel seal strips, a frame protection membrane, a glass protection member and redundant silica gel, wherein the protection membranes are both arranged on the upper surface of transparent glass and the upper surface of the aluminum frame; and overflowed silica gel generated in the packaging process can be cured and adhered to the frame protection membrane and the glass protection membrane. Because the protection membranes cover the upper end surface of the aluminum frame and the upper end surface of the transparent glass in advance, the redundant silica gel during packaging can be attached to the glass protection membrane and the frame protection membrane, and the silica gel overflowing and curing in the packaging process can be thoroughly cleared as long as the glass protection membrane and the frame protection membrane are integrally torn off. By adopting the structure disclosed by the invention, the overflowed silica gel can be thoroughly cleared, the gel clearing efficiency can be improved, and the gel clearing time is shortened by 70-80 percent compared with the gel clearing time in the prior art; meanwhile, the using frequency of blades is reduced in the gel clearing process, a chemical gel clearing reagent is not used any more, and safety hidden troubles are reduced.
Description
Technical field:
The present invention relates to solar module, relate in particular to the antiseized plastic structure of aluminium frame in the solar module encapsulation and laminate and remove the method for excessive silica gel.
Background technology:
Present solar module is made up of battery laminate, aluminium frame and terminal box usually, wherein battery laminate sorts stacked by transparent glass, EVA, solar battery sheet, EVA and TPT after lamination, hot setting and cooling form successively from the top down, in encapsulation process, earlier in the installation notch of aluminium frame, clamp-on silica gel equably, to insert in the installation notch of aluminium frame around the laminate then, the link box is gluedd joint at the back side in laminate, remove the silica gel of excessive curing, thereby finish the encapsulation of solar module.In encapsulation process, when in the band glue mounting groove that laminate is inserted the aluminium frame, unnecessary silica gel can be extruded excessive, excessive silica gel can be bonded on the upper surface and transparent glass upper surface of aluminium frame brokenly, and in the operation after encapsulation, unnecessary silica gel also can extension be coated with shoe, therefore, after encapsulation, must carry out the gel resin processing to battery component before the warehouse-in, otherwise not only influence the presentation quality of battery component, and directly have influence on the extinction efficient of battery component.At present, removing silica gel all is to rely on artificial the removing, stand in two gel resin worker opposites, simultaneously the silica gel of excessive curing on the same battery component is removed, adopt the collaborative removing of single-edge blade and cotton rag, when the glue-line that runs into as thin as a wafer, blade also is difficult to root out, and must spray chemistry and remove glue reagent.In reset procedure, operator's action is very fast, the careless slightly hand that just might meet oneself when brandishing blade fast and carry out gel resin, the gel resin operation almost neither one operator's hand do not scratched, it is unfavorable to operator's health except that glue reagent to spray chemistry simultaneously, under this environment, work for a long time, the operator is had certain injury, the existing gluing method efficient of removing is not high, the gel resin time of monoblock battery assembly is 3~3.5 minutes/two people, and it is also thorough inadequately to remove effect, not necessarily sees for the glue point operation person of spot distribution, also just be difficult to Ex-all, also have potential safety hazard simultaneously.The human cost of gel resin is too high, how further to improve gel resin quality and operating efficiency, eliminates artificial gel resin process safe hidden danger, is the problem that manufacturing enterprise presses for solution.
Summary of the invention:
The purpose of this invention is to provide antiseized plastic structure of a kind of solar module and gel resin method thereof, adopt this structure, in the gel resin process of solar module after encapsulation finishes, can remove the unnecessary silica gel of extruding fast, the gel resin time can shorten 70%~80%, not only improve gel resin quality and operating efficiency, and reduced gel resin process safe hidden danger.
The technical solution adopted in the present invention is:
The antiseized plastic structure of a kind of solar module; comprise battery laminate; the aluminium frame; the silica gel sealing band; the frame diaphragm; glass protection film and unnecessary silica gel; described battery laminate is by transparent glass; EVA; solar battery sheet; EVA and TPT notacoria are formed; glass protection film covers on the upper surface of battery laminate transparent glass; on the upper surface of aluminium frame and medial surface, covered the frame diaphragm; the battery laminate that has glass protection film is encapsulated in by the silica gel sealing band in the mounting groove of aluminium frame, and unnecessary silica gel is extruded the curing of excessive back and is bonded on frame diaphragm and the glass protection film.
It is as follows to utilize the present invention to remove the method for excessive silica gel:
On the upper surface of aluminium frame and medial surface, cover the frame diaphragm in advance; on the transparent glass upper surface of battery laminate, cover glass protection film in advance; when encapsulation; in the installation notch of aluminium frame, evenly inject paste silica gel according to a conventional method; the battery laminate that will cover glass protection film then inserts in the mounting groove of aluminium frame; at this moment; unnecessary silica gel then can be extruded excessive; brokenly attached on glass protection film and the frame diaphragm; after treating that silica gel solidifies; as long as carry out scribing along the transparent glass junction on aluminium frame and the battery laminate with blade; then; open a tearing notch with the glass protection film shovel that blade will cover on the transparent glass upper surface; just glass protection film integral body can be torn by hand, adopt same quadrat method, the frame diaphragm that covers on aluminium frame upper surface is torn; like this, the silica gel of excessive curing has just just thoroughly been removed together with frame diaphragm and glass protection film in the encapsulation process.
Owing to all covering diaphragm in advance on the upper surface of aluminium frame He on the transparent glass upper surface; on when encapsulation, unnecessary silica gel then can be attached to glass protection film and frame diaphragm; as long as glass protection film and frame diaphragm integral body are torn; just can thoroughly remove the silica gel of excessive curing in encapsulation process; adopt this structure; the frequency of usage of blade greatly reduces in the gel resin process; do not need to use rag; more without the gel resin chemical reagent; gel resin time ratio prior art shortens 70~80%; both improve gel resin quality and operating efficiency, reduced potential safety hazard again.
Description of drawings:
Fig. 1 is a structural representation of the present invention;
Among the figure: the 1-battery laminate; 2-aluminium frame; 3-silica gel sealing band; 4-frame diaphragm; The 5-glass protection film; The unnecessary silica gel of 6-.
Embodiment:
The antiseized plastic structure of a kind of solar module; as shown in Figure 1; comprise battery laminate 1; aluminium frame 2; silica gel sealing band 3; frame diaphragm 4; glass protection film 5 and unnecessary silica gel 6; described battery laminate 1 is by transparent glass; EVA; solar battery sheet; EVA and TPT notacoria are formed; glass protection film 5 covers on the upper surface of battery laminate 1 transparent glass; on the upper surface of aluminium frame 2 and medial surface, covered frame diaphragm 4; the battery laminate 1 that has glass protection film 5 is encapsulated in by silica gel sealing band 3 in the mounting groove of aluminium frame 2, and unnecessary silica gel 6 is extruded the curing of excessive back and is bonded on frame diaphragm 4 and the glass protection film 5.
Utilize the method for the excessive silica gel of removing of the present invention as follows:
On the upper surface of aluminium frame and medial surface, covered frame diaphragm 4 in advance; on the transparent glass upper surface of battery laminate 1, cover glass protection film 5 in advance; when encapsulation; in the installation notch of aluminium frame 2, evenly inject paste silica gel according to a conventional method; the battery laminate 1 that will cover glass protection film 5 then inserts in the mounting groove of aluminium frame 2; at this moment; unnecessary silica gel then can be extruded excessive; and brokenly attached on glass protection film 5 and the frame diaphragm 4; after treating that silica gel solidifies; as long as carry out scribing along aluminium frame 2 and the transparent glass junction on the battery laminate 1 with blade; then; open a tearing notch with glass protection film 5 shovels that blade will cover on the transparent glass upper surface; just glass protection film 5 integral body can be torn by hand, adopt same quadrat method, the frame diaphragm 4 that covers on aluminium frame 2 is torn; like this, the silica gel of excessive curing has just thoroughly been removed together with frame diaphragm 4 and glass protection film 5 in the encapsulation process.
Claims (2)
1. antiseized plastic structure of solar module; comprise battery laminate (1); aluminium frame (2); silica gel sealing band (3); frame diaphragm (4); glass protection film (5) and unnecessary silica gel (6); described battery laminate (1) is by transparent glass; EVA; solar battery sheet; EVA and TPT notacoria are formed; it is characterized in that: glass protection film (5) covers on the upper surface of battery laminate (1) transparent glass; on the upper surface of aluminium frame (2) and medial surface, covered frame diaphragm (4); the battery laminate (1) that has glass protection film (5) is encapsulated in the mounting groove of aluminium frame (2) by silica gel sealing band (3), and unnecessary silica gel (6) is extruded the curing of excessive back and is bonded on frame diaphragm (4) and the glass protection film (5).
2. the gel resin method according to the antiseized plastic structure of the described solar module of claim 1 is as follows:
On the upper surface of aluminium frame and medial surface, cover frame diaphragm (4) in advance; on the transparent glass upper surface of battery laminate (1), cover glass protection film (5) in advance; when encapsulation; in the installation notch of aluminium frame (2), evenly inject paste silica gel according to a conventional method; the battery laminate (1) that will cover glass protection film (5) then inserts in the mounting groove of aluminium frame (2); at this moment; unnecessary silica gel then can be extruded excessive; brokenly attached on glass protection film (5) and the frame diaphragm (4); after treating that silica gel solidifies; as long as carry out scribing along aluminium frame (2) and the transparent glass junction on the battery laminate (1) with blade; then; open a tearing notch with glass protection film (5) shovel that blade will cover on the transparent glass upper surface; just glass protection film (5) integral body can be torn by hand; adopt same quadrat method; the frame diaphragm (4) that will cover on aluminium frame (2) upper surface tears; like this, the silica gel of excessive curing has just just thoroughly been removed together with frame diaphragm (4) and glass protection film (5) in the encapsulation process.
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CN 201110104925 CN102194910A (en) | 2011-04-26 | 2011-04-26 | Adhesion-prevention structure for solar cell module and gel clearing method thereof |
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CN 201110104925 CN102194910A (en) | 2011-04-26 | 2011-04-26 | Adhesion-prevention structure for solar cell module and gel clearing method thereof |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103056140A (en) * | 2012-12-18 | 2013-04-24 | 黄山市中显微电子有限公司 | Glue cleaning method after accessories are glued on glass |
CN104253580A (en) * | 2014-09-19 | 2014-12-31 | 无锡中能晶科新能源科技有限公司 | Solar photovoltaic assembly framework |
CN108476252A (en) * | 2016-12-22 | 2018-08-31 | 华为技术有限公司 | A kind of processing method of terminal shell, terminal shell and terminal device |
CN108683780A (en) * | 2018-04-28 | 2018-10-19 | Oppo广东移动通信有限公司 | Dispensing method, housing unit and electronic device |
CN112063314A (en) * | 2019-05-24 | 2020-12-11 | 滁州隆基乐叶光伏科技有限公司 | Adhesive tape for laminating photovoltaic module, equipment for adhering adhesive tape and laminating method |
CN114567242A (en) * | 2022-03-17 | 2022-05-31 | 晶科能源股份有限公司 | Solar energy component frame and solar energy component |
CN116037569A (en) * | 2023-01-04 | 2023-05-02 | 东方电气集团东方电机有限公司 | Method for cleaning insulation residual glue of pole body of rotor magnetic pole of hydraulic generator |
CN118080278A (en) * | 2024-04-23 | 2024-05-28 | 常州润弘新能源有限公司 | Solar aluminum frame gluing amount detection device |
-
2011
- 2011-04-26 CN CN 201110104925 patent/CN102194910A/en active Pending
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103056140A (en) * | 2012-12-18 | 2013-04-24 | 黄山市中显微电子有限公司 | Glue cleaning method after accessories are glued on glass |
CN103056140B (en) * | 2012-12-18 | 2016-02-17 | 黄山市中显微电子有限公司 | A kind of gel resin method on glass after gluing accessory |
CN104253580A (en) * | 2014-09-19 | 2014-12-31 | 无锡中能晶科新能源科技有限公司 | Solar photovoltaic assembly framework |
CN108476252A (en) * | 2016-12-22 | 2018-08-31 | 华为技术有限公司 | A kind of processing method of terminal shell, terminal shell and terminal device |
CN108476252B (en) * | 2016-12-22 | 2021-09-10 | 荣耀终端有限公司 | Terminal shell machining method, terminal shell and terminal equipment |
CN108683780A (en) * | 2018-04-28 | 2018-10-19 | Oppo广东移动通信有限公司 | Dispensing method, housing unit and electronic device |
CN112063314A (en) * | 2019-05-24 | 2020-12-11 | 滁州隆基乐叶光伏科技有限公司 | Adhesive tape for laminating photovoltaic module, equipment for adhering adhesive tape and laminating method |
CN112063314B (en) * | 2019-05-24 | 2022-08-05 | 滁州隆基乐叶光伏科技有限公司 | Laminating method of photovoltaic module and equipment for sticking adhesive tape |
CN114567242A (en) * | 2022-03-17 | 2022-05-31 | 晶科能源股份有限公司 | Solar energy component frame and solar energy component |
CN116037569A (en) * | 2023-01-04 | 2023-05-02 | 东方电气集团东方电机有限公司 | Method for cleaning insulation residual glue of pole body of rotor magnetic pole of hydraulic generator |
CN116037569B (en) * | 2023-01-04 | 2024-04-26 | 东方电气集团东方电机有限公司 | Method for cleaning insulation residual glue of pole body of rotor magnetic pole of hydraulic generator |
CN118080278A (en) * | 2024-04-23 | 2024-05-28 | 常州润弘新能源有限公司 | Solar aluminum frame gluing amount detection device |
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Application publication date: 20110921 |