CN102191847A

CN102191847A - Functional reinforced flooring material for architecture and constructing method thereof

Info

Publication number: CN102191847A
Application number: CN2011100342043A
Authority: CN
Inventors: 韩凤植
Original assignee: Individual
Current assignee: Individual
Priority date: 2010-03-09
Filing date: 2011-01-31
Publication date: 2011-09-21
Also published as: KR101000679B1

Abstract

The present invention relates to a functional reinforced flooring material for architecture and a constructing method thereof, and particularly relates to the functional reinforced flooring material and the constructing method thereof, wherein after a lower surface of the flooring material is combined with non-woven fabric of polyester fiber material which is compressed or the lower surface of the flooring material is combined with a copper foil, and a lower surface is combined with the polyester fiber non-woven fabric which is compressed to an embossed pattern, the combined flooring material is used for constructing the flooring material thereby greatly improving thermal conductivity in winter heat supply, reducing interlayer noise of public building such as apartment, protecting the flooring material, realizing easy construction, and shielding harmful electromagnetic wave and water pulse.

Description

Functional consolidated floor flooring material and job practices thereof

Technical field

The present invention relates to functional consolidated floor flooring material and job practices thereof; relate in particular to; when the construction consolidated floor; the bottom surfaces of floor board in conjunction with the nonwoven of compression process polyester fiber raw material or in the bottom surfaces of floor board in conjunction with Copper Foil; and its underpart face becomes the nonwoven of polyester fiber raw material of embossing (embossing) form again in conjunction with compression process after; and with its utilization and the flooring material of constructing; thereby in the time of the thermal conductivity when significantly improving Winter heat supply; reduce interlayer noise as collectives such as apartment building; the protection floor board; thereby not only realize easy construction; can also improve the blocking effect of electromagnetic wave and water vein waves by Copper Foil, further the functional consolidated floor flooring material and the job practices thereof of increased thermal conductivity.

Background technology

Normally, be broadly divided into former wood flooring as the flooring material floor, plywood caul, consolidated floor, wherein, consolidated floor be by timber in small, broken bits is mixed with waterproof resin after the film of printing log decorative pattern is pasted on the HDF of high pressure compressed (Highdensityfiberboard) surface, the application melmac, and with high temperature, high pressure soaks into and makes, this consolidated floor can be performed multicolour, and its abrasion resistance and durability are good, there is the damage on surface hardly, and its relative low price, toxic adhesive when construction, do not used, therefore, its occupation rate of market is very high.

As shown in Figure 7, the order of above-mentioned consolidated floor of constructing is as follows: at first, put in order concavo-convex and make cement floor 100 smooth, and cover the moisture that is used to interdict from the cement floor on floating and the vinyon paper 200 of toxicity thereon, thereby blocking-up moisture and the direct of floor contact.

Then, the ground that replenish to rise and fall concavo-convex and when making it smooth, the foam pad agent) and performance damping of shocks effect under hard floor on above-mentioned plastic paper, cover PE foam (300:, and mate groove and projection thereon and the hook mode of Assembly floor sheet material 400 is constructed.

Though but stably use because its surface strength is high according to the consolidated floor that the mode of having now is constructed, there is the problem of the thermal efficiency of reduction about 30% owing to the heat supply of the PE foam that is configured in above-mentioned floor board bottom (claiming plastic foam again) blocking cement floor.

Promptly, consolidated floor is that introduce in the Europe of the heating supply when circulating air-conditioning, in the European family of indoor vertical cultural circle of also wearing shoes lives, only the impact alleviating function with the PE foam also has effect of sufficient and is suitable for use, but its thermal conductivity from the cement floor to the floor board is low, heating has problems in the winter time, and not too is suitable for the geothermal Residential Culture of China.

And in the process of the existing consolidated floor of construction, when finishing by mechanical makeups, can't realize that ground is level and smooth fully, generate the trickle concavo-convex of about 1～2mm, especially when overhauling, because adhesive vestiges etc. are concavo-convex more obvious, thus forming air layer A thus on the cement floor and between the PE foam of floor board bottom surfaces, as long as the upper side of floor board is impacted the main cause that the singing oscillation phenomenon will take place and become the interlayer noise under the situation as public dwelling houses such as apartments a little.

The sound-absorbing power that is arranged on the plastic foam between cement floor and the floor board of consolidated floor descends in addition, and, though the initial stage have the impact alleviation effects, but owing to long-time the use deforms, thereby its cushion effect disappears, therefore when the out-of-flatness of ground, interconnective floor board hook portions impaired, become the reason of defective, and the aeration of this plastic foam is bad, when applying high temperature constantly, peculiar smell is not only arranged, and produce harmful composition.

Thus, recently big building constructor or real estate development company etc. more and more repel the plastic foam that uses as the PE foam on consolidated floor in the flooring material work progress.

Summary of the invention

The present invention makes in order to address the above problem, its purpose is, a kind of functional consolidated floor flooring material is provided, when keeping the high consolidated floor characteristic properties of surface strength, improve the drawback of existing consolidated floor, when improving the thermal efficiency, remove the singing phenomenon that causes by air layer and reduce the interlayer noise, and prevent the impaired of the floor board that causes by long-time use, shorten the activity duration by the easy of construction, also interdict electromagnetism and involve water vein waves and reduce human body harmful's property.

To achieve these goals, the invention is characterized in, in the process of construction consolidated floor, in conjunction with being mainly used in the polyester non-woven fabric on the water purifier strainer it is become one in the floor board bottom surfaces, perhaps in the floor board bottom surfaces in conjunction with Copper Foil, and at its underpart face in conjunction with above-mentioned polyester non-woven fabric with carreau embossing processing, and it be superimposed upon on the plastic paper that covers the cement floor and constitute.At this moment, preferably, the thickness at the depression position of the polyester non-woven fabric of above-mentioned embossing processing is 1.0～2.5mm, and the thickness of boss is 3.0～4.5mm.

And, during only in conjunction with above-mentioned polyester non-woven fabric, can also adhere to the plastic foam that forms the hole at certain intervals at its underpart face.

And above-mentioned polyester non-woven fabric is one of dipping bamboo charcoal powder or loess powder.

And job practices according to the present invention is, in the bottom surfaces of a plurality of floor boards in conjunction with Copper Foil,

After the bottom surface with carreau embossing compression process polyester non-woven fabric, it is combined in the bottom surfaces of above-mentioned Copper Foil, and covers under the state on the cement floor at embossing position of above-mentioned polyester non-woven fabric and cover one by one making floor board in conjunction with above-mentioned Copper Foil and polyester non-woven fabric be bonded on plastic paper.

According to functional consolidated floor flooring material of the present invention, durability and resistance to impact excellence as the characteristic properties of consolidated floor, floor surface can impaired and stably not use, by improving the structure of consolidated floor, when preventing to heat in the winter time, because to impact the plastic foam blocking heating heat that relaxes with being provided with, the thermal efficiency is significantly reduced, thereby improve the whole thermal efficiency more than 30～40%, therefore can be applicable to the inhabitation mode of China effectively with floor heating culture, and sound-absorbing power is improved about about 45%, and can solve apartment or villa, office building, the interlayer noise problem of collectives such as compound building building, and, the blocking living space harmfulness and cause suitable living space.

And; reverse behind the construction consolidated floor; because the compressing that continues causes the plastic foam distortion; the existing structure that consolidated floor is impaired; when protecting the hook portions of the floor board that links to each other, can keep the impact alleviating function enduringly, and omit the setting up procedure of plastic foam; make easy construction, thereby significantly shorten the activity duration.

Description of drawings

Fig. 1 is the cross-sectional view of expression according to the structure of consolidated floor flooring material of the present invention.

Fig. 2 is back, the back sectional view of another embodiment of expression polyester non-woven fabric.

Fig. 3 is illustrated in floor board bottom surfaces among Fig. 2 in conjunction with the cross-sectional view of the state of the polyester non-woven fabric of Copper Foil and embossing processing.

Fig. 4 is that roughly the polyester non-woven fabric in the presentation graphs 2 is crushed on the part enlarged drawing of the state on ground concavo-convex.

Fig. 5 is illustrated in the cross-sectional view that polyester non-woven fabric bottom surfaces among Fig. 1 is adhered to the state of the plastic foam that forms the hole.

Fig. 6 is the view sub-anatomy of Fig. 5.

Fig. 7 is the cross-sectional view of the structure of the existing consolidated floor flooring material of expression.

The reference numeral explanation

10: floor board 11: groove

12: projection 20: Copper Foil

30,30a: polyester non-woven fabric 31: adhesion coating

40: plastic foam 41: hole

50: plastic paper 60: cement floor

F: consolidated floor flooring material

The specific embodiment

Below, with reference to the formation of accompanying drawing detailed description according to functional consolidated floor flooring material of the present invention.

With reference to accompanying drawing, functional consolidated floor flooring material F according to the present invention is compared with the consolidated floor of knowing, the polyester non-woven fabric that is formed a plurality of floor boards of groove and projection and adhered to above-mentioned floor board bottom surfaces by the side constitutes, perhaps, by above-mentioned floor board, with constitute attached to the Copper Foil of above-mentioned floor board bottom surface and the polyester non-woven fabric handled attached to the embossing processing of its underpart face, and it be superimposed upon on the plastic paper that covers the cement floor and form.

This is carried out following specifying.

At first, the floor board 10 that uses among the present invention uses the floor board of knowing, can form multicolour and decorative pattern on the surface, also make a plurality of floor boards along the continuous combination of longitudinal and transverse direction by hook (click) combination at mutual respectively formation groove (groove:11) in the side of adjacent floor board 10 and projection (tongue:12).

And, as shown in Figure 1, can be used as the bottom surfaces of polyester non-woven fabric 30 cohesive bond of distinctive inscape of the present invention at above-mentioned floor board, promptly, polyester non-woven fabric is in light weight and be difficult for being torn, it is made by trickle fibr tissue densely and possesses excellent aeration, thermal conductivity and heat insulating ability, and its resistance to pressure and recuperability are better, and this polyester non-woven fabric utilizes after by compression process water-based adhesion body to apply electricity in above-mentioned floor board bottom surfaces and penetrates heat and adhere.

Thus, between above-mentioned floor board and polyester non-woven fabric, form very thin adhesion coating 31.

And, before the adhesion polyester non-woven fabric, adhere to Copper Foil 20 in the bottom surfaces of floor board, and as shown in Figure 2, the floor board bottom surfaces of adhering to Copper Foil to utilize the water-based adhesive to adhere to after the above-mentioned polyester non-woven fabric of carreau embossing compression process.

At this moment, above-mentioned Copper Foil 20 is to be combined in the floor board bottom surfaces after the thickness thin skin processing of copper coin with 0.5～1mm, has the effect that the harmful electromagnetism that interdicts in the living space involves water vein waves when improving thermal conductivity thus.

And, when the above-mentioned polyester non-woven fabric 30 of compression process, if too thin, then can't absorb impact between floor board and cement floor, and if too thick, then resiliency can make the floor impaired owing to bearing a heavy burden too greatly and instead, therefore its thickness should be 1.0～3.0mm, preferred 2.5mm.

And, the interval of 15mm above-mentioned polyester non-woven fabric is carried out carreau embossing processing and when using, the thickness that is processed into the depression position is 1.0～2.5mm, the thickness of boss is 3.0～4.5mm and the concavo-convex deviation of cement floor is covered 2mm make floor board be close to the cement floor to remove air layer, thereby when having both the noise that blocking causes by singing effect, make the sound absorption properties maximization, and the effect of filtering the dust of cement floor.

Promptly, Fig. 3 is illustrated in the state of the polyester non-woven fabric of processing in conjunction with embossing on the plastic paper that covers the cement floor, represented the state that the definite part of the embossing part of polyester non-woven fabric is pressed in the accompanying drawing, and when practice of construction, as shown in Figure 4, the buffer locations of the projection of the polyester non-woven fabric 30a that embossing processing is handled is formed on the corresponding respectively different concavo-convex position of height on ground and is removed air layer along the direction of arrow by pressure, thus the blocking singing phenomenon.

This polyester non-woven fabric 30,30a can flood the fine-powder that bamboo charcoal or loess are processed and use, and can also obtain far infrared rays and anion generation effect when possessing deodorizing and antibacterial functions thus.

Above-mentioned plastic paper 50 with know identical, before the construction floor board, cover on the cement floor and interdict moisture, can use vinyon etc.

Illustrate below and use of the present invention functional consolidated floor flooring material with above-mentioned formation.

In order to carry out ground surface works in general individual dwelling house or the interior spaces such as apartment or office building and to be provided with according to consolidated floor flooring material F of the present invention, prepared the consolidated floor flooring material before construction, its bottom surfaces at each floor board 10 (to the cement floor) is utilized the polyester non-woven fabric 30 that is pressed into 2.5mm thickness as the water-based adhesive adhesion of natural adhesive.

At this moment, when the bottom surfaces of above-mentioned floor board 10 is adhered to Copper Foil 20, can use polyester non-woven fabric 30a with checked embossing compression process.

Then, utilize grinder mechanisms such as (grinder) evenly smooth with cement floor 60 arrangement, fixedly behind the ornament materials (not shown),, moisture can't be floated from the cement floor at the vinyon paper 50 of ground covering wide in the adhesion of edge, ground.

Afterwards, cover floor board 10 one by one from an indoor end in conjunction with above-mentioned polyester non-woven fabric 30, be respectively formed under floor board 10 that covers ground and the floor board groove 11 that will cover and the projection 12 difference state in opposite directions, after its angle with about 30～40 degree is close to, after moving floor board along the vertical direction a little and making above-mentioned groove and projection chimeric, be put into ground and beat, and make both combinations firmer with rubber hammer etc.

Afterwards, after whole flooring covers floor board 10, wall panel (not shown) is set and finishes at floor and between the walls.

As above above-mentioned, after finishing construction according to consolidated floor flooring material F of the present invention, when heating, can well be from cement floor heat conduction, and can keep heat for a long time, and its sound-absorbing effect excellence, the interlayer noise generation of collective's buildings such as apartment is significantly reduced, even one deck is down brought thing as harms such as singing phenomenons thereby on flooring material F, do object to drop or do children to laugh and frolick also can to take place hardly, and, harmful composition can not take place yet even carry out the high temperature heating, simultaneously, it does not have peculiar smell, and has the filtration of excellent cement composition, thereby can build environmental protection and suitable dwelling environment.

And, when the floor board bottom surfaces is adhered to the polyester non-woven fabric of handling in conjunction with Copper Foil and embossing, eliminate the air layer between cement floor and the floor board and when removing singing phenomenon, electromagnetism involves water vein waves in the blocking space, thereby further improves thermal conductivity.

And, even use this flooring material also can be out of shape owing to pushing hardly for a long time, and can keep elasticity constantly, therefore easy to use.

Fig. 5 and Fig. 6 represent the formation of functional consolidated floor flooring material according to another embodiment of the present invention.Identical parts at this reference marks identical indication performance identical function with Fig. 1.

According to present embodiment, behind the bottom surfaces of above-mentioned floor board 10 adhesion polyester non-woven fabric 30, also adhere to plastic foam 40 at its underpart face, preferably, above-mentioned plastic foam is breakthrough form pore-forming 41 and using at certain intervals.

This be for floor board 10 polyester non-woven fabric 30 under the state that superposes in order of plastic foam 40, because a plurality of holes 41 that heating forms by above-mentioned plastic foam 40 from the process of cement floor 60 transmission heats, make the more incident while of conduction of heat, the impact absorption that plastic foam is had try hard to keep hold constant.

Identical according to the action effect of the functional consolidated floor flooring material of present embodiment with the embodiment of explanation before, therefore omit.

But, except that conduction of heat and sound-absorbing effect, also has the impact alleviating function according to the flooring material of present embodiment.

＜test example 〉

For functional result, detect thermal conductivity, heat insulating ability, sound absorption properties and the degree of deformation of flooring material according to functional consolidated floor flooring material of the present invention.

At this moment, in this test, existing consolidated floor flooring material on sale is distinguished as a comparison, will be according to consolidated floor flooring material of the present invention, promptly, adhere to polyester non-woven fabric and the consolidated floor flooring material made in the floor board bottom surfaces, with the consolidated floor flooring material that also adheres to the plastic foam that forms the hole at its underpart face and adhere to Copper Foil, and adhere to the polyester non-woven fabric of handling with 15mm carreau embossing at interval down and consolidated floor flooring material of making tested as trial zone 1 to trial zone 3 respectively at it in the floor board bottom surfaces.

[1] thermal conductivity

Space at the same terms covers the heating film that adheres to tempermeter, after sealed space is provided with contrast district and trial zone 1 to trial zone 3 by the interval separation respectively, utilizes the mercurial thermometer detected temperatures, and the result is presented at table 1.

Table 1 thermal conductivity testing result

(unit: ℃)

According to the result of above-mentioned table 1, heating is during through 30 minutes, and the surface temperature of contrast district is that 15 ℃, trial zone 1 are that 20 ℃, trial zone 2 are 18.5 ℃, trial zone 3 are 21 ℃, compare that the trial zone, contrast district is 1 high by 33%, the trial zone is 2 high by 23%, trial zone 3 is high by about 40%, and through 240 minutes the time, and the contrast district is that 21 ℃, trial zone 1 are that 31 ℃, trial zone 2 are 30.5 ℃, compare trial zone, contrast district 1 and trial zone 2 high by 47% respectively, 45%, especially trial zone 3 is 32 ℃, it is high by about 52% to compare the contrast district, can learn thus, trial zone according to the present invention is compared its thermal conductivity of contrast district and is significantly improved.

[2] heat insulating ability

After the above-mentioned conductivity test, after the power supply that cuts off the ground heating film, detect variations in temperature, and its result is presented at table 2 according to effluxion.

Table 2 heat insulating ability testing result

(unit: ℃)

Result according to above-mentioned table 2, the contrast district is after through 60 minutes, 90 minutes, it is nice and cool that temperature is reduced to the temperature that can experience ground, on the contrary, trial zone 1 through 150 minutes, trial zone 2 and trial zone 3 through 180 minutes about after, surface temperature obviously reduces, and can learn according to the warmth retention property of flooring material of the present invention good thus.

[3] sound absorption properties

At first, three seal cavities are carried out soundproof processing, after the mid portion in space is made the layer of concrete of 10cm, surface construction is provided with contrast district and trial zone 1 to trial zone 3 at an upper portion thereof, and after lower space is provided with noise monitor, drop in the same manner from flooring material cross section 50cm top 50g iron shot and detect noise, and its result is presented at table 3.

Table 3 sound absorption properties testing result

(unit: dB)

Number of times	The contrast district	Test block 1	Test block 2	Trial zone 3
					1	40	26	23	20
2	39	26	22	21
					3	39	27	22	20

According to above-mentioned table 3,, contrast district noise when dropping 1 to 3 iron shot is higher, be about 39～40dB, and trial zone 1 is that 26～27dB, trial zone 2 and trial zone 3 are 20～23dB, can learn that thus noise reduces about 35～45% on the whole.

[4] degree of pushing (degree of deformation)

Will trial zone 1 according to the present invention to trial zone 3 and the contrast district respectively after same surface separation construction, apply heavy burden with the object of 300kg weight, after through 6 months, detect the state of distortion and its result be presented at table 4.

And, in this test, the thickness of setting the plastic foam of contrast district is 2.5mm, the thickness of trial zone 1 and 2 polyester non-woven fabric is 2.5mm, the thickness of the plastic foam of the punching of trial zone 2 is 2.5mm, the polyester non-woven fabric depression position of the embossing processing of trial zone 3 is 2mm, and boss is that 4mm tests degree of pushing.

Table 4 degree of pushing testing result

(unit: mm)

According to above-mentioned table 4, to adhering in conjunction with thickness is to detect degree of deformation after the contrast district of the plastic foam of 2.5mm applies 6 months heavy burden, its result is the thickness of 1.0mm, removing heavy burden impression existence still after 20 minutes, by contrast, trial zone 1 is compressed to 1.8mm under the same conditions, returns to 2.4mm after through 20 minutes removing heavy burden, almost be recovered to original state, trial zone 2 resets into 4 after being compressed to 3mm.1mm, trial zone 3 resets into 3.8mm after being compressed to 1.8～3.5mm, can learn that thus the recuperability of trial zone significantly is better than the contrast district.

Claims

1. functional consolidated floor flooring material is characterized in that, it is made of a plurality of floor boards that form groove and projection in the side and the polyethylene nonwoven that is bonded in the bottom surfaces of described floor board.

2. functional consolidated floor flooring material according to claim 1 is characterized in that, also adheres to the plastic foam that forms the hole at certain intervals in the bottom surfaces of described polyethylene nonwoven.

3. a functional consolidated floor flooring material is characterized in that, comprising: a plurality of floor boards, and it forms groove and projection in the side; Copper Foil, it is bonded in the bottom surfaces of described floor board and interdicts electromagnetic wave or water vein waves; And the polyethylene nonwoven, it is attached to the bottom surfaces of described Copper Foil, and its underpart face compression process becomes the carreau embossing.

4. according to the described functional consolidated floor flooring material of claim 1 to 3, it is characterized in that described polyethylene nonwoven is one of dipping bamboo charcoal powder or loess powder.

5. functional consolidated floor flooring material job practices, it is characterized in that, at the bonding Copper Foil of a plurality of floor board bottom surfaces, after the bottom surfaces of described Copper Foil is adhered to the polyethylene nonwoven that the bottom surfaces compression process becomes the carreau embossing, these are superimposed upon on the plastic paper that covers the cement floor.