CN102190800B - Preparation method of nonionic waterborne epoxy curing agent - Google Patents

Preparation method of nonionic waterborne epoxy curing agent Download PDF

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CN102190800B
CN102190800B CN 201010142715 CN201010142715A CN102190800B CN 102190800 B CN102190800 B CN 102190800B CN 201010142715 CN201010142715 CN 201010142715 CN 201010142715 A CN201010142715 A CN 201010142715A CN 102190800 B CN102190800 B CN 102190800B
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epoxy resin
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epoxy
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CN102190800A (en
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唐光斌
任天斌
李婧婧
任六波
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China Petrochemical Corp
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Abstract

The invention provides a preparation method of a nonionic waterborne epoxy curing agent, which comprises the following steps: (1) heating and dissolving epoxy resin and polyether polyol, evenly mixing, dropwisely adding catalyst at 50-130 DEG C to carry out polymerization reaction, and after the reaction finishes, dissolving the product in the epoxy resin and solvent to prepare a mixed solution; (2) while stirring, dropwisely adding a monoepoxy compound into basic amine, and reacting at 10-100 DEG C; (3) dropwisely adding the mixed solution in the step (1) into the reaction product in the step (2) at 30-120 DEG C, and enabling the reaction at 10-90 DEG C; and after the reaction finishes, diluting by adding water until the solid content reaches 30-80%, thereby obtaining the nonionic waterborne epoxy curing agent. The method has the advantages of simple technique and mild reaction conditions; the adopted cosolvent has the advantages of low toxicity or no toxicity, and low VOC (volatile organic compound) content; and the substance cured by the product has the advantages of favorable compatibility with epoxy resin and high toughness of the paint film.

Description

A kind of preparation method of non-ion aqueous epoxy hardener
Technical field
The present invention relates to a kind of preparation method of non-ion aqueous epoxy hardener.
Background technology
Aqueous epoxy coating development in recent years is very fast, and it is one type of eco-friendly macromolecular material, has plurality of advantages such as organic solvent content is low, smell is little, chemical-resistant, insulativity, has been widely used and application prospect.Solidifying agent is one of key factor that influences the bi-component epoxy coating property, is the key component of decision product Technology and characteristic.Common aliphatics amine self-vulcanizing agent stimulates bigger to human body, be prone to again generate salt or absorb the moisture whiting with the carbon dioxide in air reaction.The aqueous epoxy curing agent of the self-vulcanizing that use on the historical facts or anecdotes border adopts their modified product mostly; Comprise amidated polyamines, polymeric amide and epoxy-polyamines affixture; Because water tolerance of filming and chemical-resistant after the amides solidifying agent solidifies are relatively poor, using more at present is epoxy-polyamines affixture.
Along with the development of aqueous epoxy coating, the research of waterborne curing agent also begins development, but its correlative study is also fewer.Common in the market aqueous epoxy curing agent has ionic waterborne curing agent and non-ion aqueous solidifying agent etc.; The ionic solidifying agent is because adopt in the organic acid and salify; Its organic acid exists; Be used in to be prone on the metal produce and dodge rust, because of organic acid exists, when using, be prone to unstable phenomenon simultaneously with some alkaline color stuffings.
The waterborne curing agent that the US6277928 patented technology relates to is in the preparation process, and amine is excessive, and reaction need be deviate from unnecessary amine after accomplishing, and energy consumption is high; And add noxious solvents such as toluene in the reaction process, reaction need remove this part solvent after accomplishing on the one hand, requires the expenditure of energy not environmental protection of production process on the other hand.
CN 101007863 discloses a kind of preparation method of non-ion aqueous epoxy hardener, but its preparation technology is in chain extending reaction, and amine is a large amount of excessive; And add a large amount of solvents in the reaction process, and reaction need remove unnecessary amine and solvent after accomplishing, and the boiling point of amine is high on the one hand; Remove unnecessary amine and need very high temperature; Energy consumption is high, and in subtractive process, amine and solvent can not be separated fully on the other hand; Further adding high amounts of solvents in the chain extending reaction, reaction need be carried out the underpressure distillation desolventizing after accomplishing.Whole technology more complicated, energy consumption is high.
Summary of the invention
The objective of the invention is to the deficiency to prior art, a kind of preparation method of non-ion aqueous epoxy hardener is provided, this method technology is fairly simple; Reaction conditions is relatively gentleer; Raw materials used amine is inexcessive, the solubility promoter low toxicity of employing or nontoxic, and VOC (volatile organic compounds) content is low; The cured article and the epoxy resin compatibility property of products therefrom are good, the paint film good toughness.
The preparation method of a kind of non-ion aqueous epoxy hardener provided by the invention comprises the steps:
(1) epoxy resin and polyethers alcohols material heating fusion are mixed, under 50 ℃~130 ℃ temperature, drip catalyzer, carry out polyreaction, wherein: the mol ratio of epoxy resin and polyethers alcohols material is 0.5: 1~5: 1; Catalyst consumption is 0.1%~1% of epoxy resin and a polyethers alcohols material gross weight sum.Reaction is made into mixing solutions with resultant and epoxy resin, dissolution with solvents after accomplishing, and solvent load is 1~80% of a mixing solutions gross weight.
(2) under agitation condition, drip mono-epoxy compounds in single polyamines, under 10 ℃~100 ℃ temperature, react, wherein: the mol ratio of single polyamines and mono-epoxy compounds is 1: 0.05~1: 3.
(3) under the temperature of 30~120 ℃ of temperature, the mixing solutions of step (1) is added drop-wise in the reaction product of step (2), under 10 ℃~90 ℃ temperature, it is reacted; The mol ratio of epoxy group(ing) and single polyamines is 0.1: 1~4: 1 in the hierarchy of control, and the polyether segment that the polyethers alcohols material provides accounts for 10~50% of total solids part, and total solids part is single polyamines, mono-epoxy compounds, epoxy resin and polyethers alcohols material sum; Reaction adds entry after accomplishing, and it is diluted to solid content is 30~80%, promptly obtains non-ion aqueous epoxy hardener.
Said epoxy resin is that epoxy equivalent (weight) is 150~1000 bisphenol A type epoxy resin, bisphenol f type epoxy resin.
Said polyethers alcohols material is one or more the compsn in polyethylene glycol type, W 166 type, the polyether-type.
Said catalyzer is lewis acid catalyst or Louis's bases catalyzer, and lewis acid catalyst is Potassium Persulfate, BFEE, tin tetrachloride, Zinc Chloride Anhydrous etc.; Lewis-base catalyst is ammonia, amine, water, carbon monoxide, CH 3OH or CH 3COCH 3Deng.
Said solvent is gylcol ether and propylene glycol kind solvent.
Said mono-epoxy compounds comprises: methyl glycidyl ether, propyl glycidyl ether, butylglycidyl ether, ethylene glycol diglycidylether, hexanediol diglycidyl ether, phenyl glycidyl ether etc.
Said single polyamines is one or more the mixture in aromatic amine, aliphatic amide, the aliphatic cyclic amine; Said aromatic amine has mphenylenediamine, a benzene two methanediamines, diaminodiphenyl-methane etc.; Said aliphatic cyclic amine has alkane diamines in the Meng, isophorone diamine, N-aminoethyl piperazine etc.; Said aliphatic amide has quadrol, tn, tetramethylenediamine, pentamethylene diamine, hexanediamine, diethylenetriamine, triethylene tetramine, TEPA, diethylaminopropylamine etc.
With respect to prior art, the present invention has following advantage:
(1) the present invention carries out the end capping of part or all of primary amine hydrogen through adopting earlier mono-epoxy compounds to single polyamines class, can prevent that too much primary amine hydrogen from absorbing airborne moisture and paint film is turned white, and improved water resistance; Also can improve the consistency of solidifying agent and epoxy resin; And the working life of prolongation epoxy resin.
(2) the present invention carries out further addition reaction with epoxy resin to the end-blocking product, thereby in the solidifying agent molecular structure, introduces the epoxy resin molecule segment, further improves the consistency of solidifying agent and epoxy resin.
(3) the present invention carries out further addition reaction with the intermediate materials with hydrophilicity to the end-blocking product, in the solidifying agent molecular structure, introduces the flexible polyether segment of possess hydrophilic property, increases the wetting ability of solidifying agent and the snappiness of paint film.
(4) the prepared aqueous epoxy curing agent of the present invention has the function of self-emulsifying epoxy resin.
(5) the prepared aqueous epoxy curing agent VOC of the present invention content is low, and product does not fire.
(6) preparing method's technology of the present invention is fairly simple, and the solubility promoter add-on seldom removes or do not remove after reaction is accomplished, because add-on is few, removes also and is easy to, and energy consumption is low, and synthesis condition is relatively gentleer.
Embodiment
In order to understand the present invention better, below in conjunction with embodiment the present invention is done detailed description further, but the scope that the present invention requires to protect is not limited to the represented scope of embodiment.
Embodiment 1
200g Macrogol 2000 and 69gCYD-128 are put in the four-hole reaction flask that 500ml is equipped with reflux condensing tube, TM, whisking appliance, and the heating fusion is 100 ℃ of temperature; Under-0.095MPa the vacuum condition, underpressure distillation 1 hour, holding temperature; The mixing solutions of 0.65g BFEE and 7g ethylene glycol ethyl ether progressively increases under normal pressure; Dropwised in 70 minutes, and kept reaction 3 hours, obtain light solid matter.Get this material of 19g and 35g CYD-128 and under 70 ℃ temperature, be dissolved in the 2g ethylene glycol ethyl ether and process mixing solutions, keep temperature for use.
The 31g triethylene tetramine is put in the four-hole reaction flask that 500ml is equipped with reflux condensing tube, TM, whisking appliance, and normal temperature drips the 13g butylglycidyl ether down in reaction flask, dropwises in 20 minutes, and insulation reaction is 3 hours under the condition of 50 ℃ of temperature.Be cooled to 40 ℃, drip above-mentioned mixing solutions so far in the material of four-hole reaction flask, added in 60 minutes; Temperature maintenance is 65~75 ℃ of insulation reaction, and reaction removes solubility promoter after accomplishing; Drip the 98g pure water, added in 30 minutes, obtain the aqueous epoxy curing agent of solid content 50%, VOC<1g/L.
It is composite that this waterborne curing agent and aqueous epoxy resins are pressed epoxy equivalent (weight) and amine hydrogen equivalent 1: 1, and its pencil hardness is 3H, and sticking power is 1 grade, and shock resistance is 60cmKg, and in 10% sodium chloride aqueous solution, the above paint film of 200h is excellent, and not having comes off does not have and bubble.
Embodiment 2
200g Macrogol 2000 and 69gCYD-128 are put in the four-hole reaction flask that 500ml is equipped with reflux condensing tube, TM, whisking appliance, and the heating fusion is 100 ℃ of temperature; Under-0.095MPa the vacuum condition, underpressure distillation 1 hour, holding temperature; The mixing solutions of 0.65g BFEE and 7g ethylene glycol ethyl ether progressively increases under normal pressure; Dropwised in 70 minutes, and kept reaction 3 hours, obtain light solid matter.Get this material of 35g and 40g E-44 and under 60 ℃ temperature, be dissolved in the 3g propylene glycol monomethyl ether and process mixing solutions, keep temperature for use.
The 22g mphenylenediamine is put in the four-hole reaction flask that 500ml is equipped with reflux condensing tube, TM, whisking appliance, and normal temperature drips the 16g phenyl glycidyl ether down in reaction flask, dropwises in 30 minutes, and insulation reaction is 2 hours under the condition of 60 ℃ of temperature.Drip above-mentioned mixing solutions in the material of this four-hole reaction flask, added in 75 minutes, temperature maintenance is 50~70 ℃ of insulation reaction; After reaction is accomplished, improve stirring velocity, drip the 110g pure water; Added in 30 minutes, and obtained the aqueous epoxy curing agent of solid content 50%, VOC13g/L.
It is composite that this waterborne curing agent and aqueous epoxy resins are pressed epoxy equivalent (weight) and amine hydrogen equivalent 1: 1, and its pencil hardness is 2H, and sticking power is 1 grade, and shock resistance is 70cmKg, and in 10% sodium chloride aqueous solution, the above paint film of 200h is excellent, and not having comes off does not have and bubble.
Embodiment 3
200g Macrogol 4000 and 26gE-44 are put in the four-hole reaction flask that 500ml is equipped with reflux condensing tube, TM, whisking appliance, and the heating fusion is 100 ℃ of temperature; Under-0.095MPa the vacuum condition, underpressure distillation 1 hour, holding temperature; The mixing solutions of 0.45g BFEE and 8.5g butyl glycol ether progressively increases under normal pressure; Dropwised in 50 minutes, and kept reaction 3 hours, obtain light solid intermediate material.This material of 40g and 32g CYD-1283g are dissolved in the mixing solutions of butyl glycol ether under 65 ℃ temperature, keep temperature for use.
With 15g1, the 3-tn is put in the four-hole reaction flask that 500ml is equipped with reflux condensing tube, TM, whisking appliance, and normal temperature drips 20g CYDPG660 down in reaction flask, dropwises in 30 minutes, and insulation reaction is 3 hours under the condition of 65 ℃ of temperature.Be cooled to 50 ℃, drip above-mentioned mixing solutions in the material of this four-hole reaction flask, added in 100 minutes; Temperature maintenance after reaction is accomplished, improves stirring velocity 70~80 ℃ of insulation reaction; Drip the 104g pure water, added in 30 minutes, obtain the aqueous epoxy curing agent of solid content 50%, VOC14g/L.
It is composite that this waterborne curing agent and standardized liquid bisphenol A epoxide resin are pressed epoxy equivalent (weight) and amine hydrogen equivalent 1: 1, and its pencil hardness is 3H, and sticking power is 1 grade; Shock resistance is 70cmKg; In 10% sodium chloride aqueous solution, the above paint film of 200h is excellent, and not having comes off does not have foaming.
Embodiment 4
200g Macrogol 2000 and 69gCYD-128 are put in the four-hole reaction flask that 500ml is equipped with reflux condensing tube, TM, whisking appliance, and the heating fusion is 100 ℃ of temperature; Under-0.095MPa the vacuum condition, underpressure distillation 1 hour, holding temperature; The mixing solutions of 0.65g BFEE and 7g ethylene glycol ethyl ether progressively increases under normal pressure; Dropwised in 70 minutes, and kept reaction 3 hours, obtain light solid matter.Get this material of 41.8g and 31.2g CYD-128 and under 55 ℃ temperature, be dissolved in the 4g propylene glycol monomethyl ether and process mixing solutions, keep temperature for use.
The 33g isophorone diamine is put in the four-hole reaction flask that 500ml is equipped with reflux condensing tube, TM, whisking appliance; Normal temperature drips the 12g phenyl glycidyl ether down in reaction flask; Dropwised in 30 minutes, insulation reaction is 2 hours under the condition of 55~65 ℃ of temperature.Drip above-mentioned mixing solutions in the material of this four-hole reaction flask, added in 90 minutes, temperature maintenance after reaction is accomplished, adds the 114g pure water 50~90 ℃ of insulation reaction, obtains the aqueous epoxy curing agent of solid content 50%, VOC17g/L.
It is composite that this waterborne curing agent and standardized liquid bisphenol A epoxide resin are pressed epoxy equivalent (weight) and amine oxygen equivalent 1: 1, and its pencil hardness is 3H, and sticking power is 1 grade; Shock resistance is 70cmKg; In 10% sodium chloride aqueous solution, the above paint film of 200h is excellent, and not having comes off does not have foaming.

Claims (7)

1. the preparation method of a non-ion aqueous epoxy hardener is characterized in that: comprise the steps:
(1) epoxy resin and polyethers alcohols material heating fusion are mixed, under 50 ℃~130 ℃ temperature, drip catalyzer, carry out polyreaction, wherein: the mol ratio of epoxy resin and polyethers alcohols material is 0.5: 1~5: 1; Catalyst consumption is 0.1%~1% of epoxy resin and a polyethers alcohols material gross weight sum; Reaction is made into mixing solutions with resultant and epoxy resin, dissolution with solvents after accomplishing, and solvent load is 1~80% of a mixing solutions gross weight;
(2) under agitation condition, drip mono-epoxy compounds in single polyamines, under 10 ℃~100 ℃ temperature, react, wherein: the mol ratio of single polyamines and mono-epoxy compounds is 1: 0.05~1: 3;
(3) under 30~120 ℃ temperature, the mixing solutions of step (1) is added drop-wise in the reaction product of step (2), under 10 ℃~90 ℃ temperature, it is reacted; The mol ratio of epoxy group(ing) and single polyamines is 0.1: 1~4: 1 in the hierarchy of control, and the polyether segment that the polyethers alcohols material provides accounts for 10~50% of total solids part, and total solids part is single polyamines, mono-epoxy compounds, epoxy resin and polyethers alcohols material sum; Reaction adds entry after accomplishing, and it is diluted to solid content is 30~80%, promptly obtains non-ion aqueous epoxy hardener.
2. method according to claim 1 is characterized in that: said epoxy resin is that epoxy equivalent (weight) is 150~1000 bisphenol A type epoxy resin, bisphenol f type epoxy resin.
3. method according to claim 1 is characterized in that: said polyethers alcohols material is one or more the compsn in polyethylene glycol type, the W 166 type.
4. method according to claim 1 is characterized in that: said solvent is gylcol ether and propylene glycol kind solvent.
5. method according to claim 1 is characterized in that: said catalyzer is lewis acid catalyst or Louis's bases catalyzer, and lewis acid catalyst is Potassium Persulfate or BFEE or tin tetrachloride or Zinc Chloride Anhydrous; Lewis-base catalyst is ammonia or amine or water or carbon monoxide or CH 3OH or CH 3COCH 3
6. method according to claim 1 is characterized in that: said mono-epoxy compounds comprises: methyl glycidyl ether, propyl glycidyl ether, butylglycidyl ether, ethylene glycol diglycidylether, hexanediol diglycidyl ether, phenyl glycidyl ether.
7. method according to claim 1 is characterized in that: said single polyamines is one or more the mixture in aromatic amine, aliphatic amide, the aliphatic cyclic amine; Said aromatic amine has mphenylenediamine, a benzene two methanediamines, diaminodiphenyl-methane; Said aliphatic cyclic amine has alkane diamines in the Meng, isophorone diamine, N-aminoethyl piperazine; Said aliphatic amide has quadrol, tn, tetramethylenediamine, pentamethylene diamine, hexanediamine, diethylenetriamine, triethylene tetramine, TEPA, diethylaminopropylamine.
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