CN102189457A - Vibration deburring equipment for camshaft and deburring process method - Google Patents
Vibration deburring equipment for camshaft and deburring process method Download PDFInfo
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- CN102189457A CN102189457A CN 201110068130 CN201110068130A CN102189457A CN 102189457 A CN102189457 A CN 102189457A CN 201110068130 CN201110068130 CN 201110068130 CN 201110068130 A CN201110068130 A CN 201110068130A CN 102189457 A CN102189457 A CN 102189457A
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- deburring
- vibration
- camshaft
- vibrating body
- workpiece
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Abstract
The invention relates to the field of machining devices, in particular to vibration deburring equipment for a camshaft and a deburring process method. The machining equipment is a vibration roller and comprises a vibration motor, a vibration body, a spring and a base, wherein the spring is arranged on the base and is connected with the vibration body; and the vibration motor is connected on the vibration body. The vibration deburring equipment has a simple structure; and by the equipment and the method, a deburring effect and deburring efficiency are improved, and the fatigue strength of the surface of the camshaft can also be improved.
Description
Technical field
The present invention relates to a kind of deburring equipment and technology, relate in particular to the process of a kind of camshaft vibrator deburring equipment and deburring.
Background technology
In the prior art, burr removing method in order to the machining cam axle, the manual processing method of general employing, tiny burr not only can not be removed totally, but also may produce more small burr, also increased working strength of workers simultaneously, production efficiency is low, machining accuracy be difficult to control, removal effect is undesirable.
Summary of the invention
The technical problem to be solved in the present invention is: adopt manual processing method in the prior art, tiny burr not only can not be removed totally, but also may produce more small burr, also increased working strength of workers simultaneously, production efficiency is low, machining accuracy is difficult to control, removal effect is undesirable, and the process of a kind of camshaft vibrator deburring equipment and deburring is provided.
In order to overcome the defective that exists in the background technology, the technical solution adopted for the present invention to solve the technical problems is: process equipment is a vibrator, involving vibrations motor, vibrating body, spring and base, described base is provided with spring, described spring is connected with vibrating body, connects vibrating motor on the described vibrating body.
According to another embodiment of the invention, further comprise placement vibration medium and workpiece in the described vibrating body.
According to another embodiment of the invention, comprise that further processing technology is as follows:
One: adjust vibration frequency, vibration frequency depends primarily on the elasticity of the offset and the spring of eccentric block on the vibrating motor;
Two: select the vibration medium, selecting at the bottom of the vibration medium directly is the circular cone resin ground stone of 40mm;
Three: the screening of vibration medium, the vibration medium is after using wearing and tearing after a while, and size can reduce, and according to the size of workpiece camshaft two ends flange mounting hole, selects the screen cloth of 15*15mm mesh for use, and the screening of the every class Three of screen cloth is once;
Four: the cleaning of vibration medium, the phase mutual friction in the process of deburring of vibration medium can produce many molecule powder, puts into a small amount of clear water in vibrating body, gets rid of powder in the vibration processes, and scavenging period is about 1 minute;
Five: grind, milling time is 20 minutes.
According to another embodiment of the invention, the ratio that further comprises described grinding stone and workpiece is 1:1-1:10, roughing trend 2:1-5:1, fine finishining trend 4:1-10:1.
According to another embodiment of the invention, comprise that further described workpiece and grinding stone account for vibrating body total measurement (volume) 85%-90%.
The invention has the beneficial effects as follows: of the present invention simple in structure, improved the effect and the efficient of deburring, also can improve camshaft surface fatigue intensity simultaneously.
Description of drawings
The present invention is further described below in conjunction with drawings and Examples.
Fig. 1 is a structural representation of the present invention;
Wherein: 1, vibrating motor, 2, vibrating body, 3, spring, 4, base.
The specific embodiment
Fig. 1 is a structural representation of the present invention, and involving vibrations motor 1, vibrating body 2, spring 3 and base 4 these parts are formed among the figure.
Process equipment of the present invention is a vibrator, involving vibrations motor 1, vibrating body 2, spring 3 and base 4, and described base 4 is provided with spring 3, and described spring 3 is connected with vibrating body 2, connects vibrating motor 1 on the described vibrating body 2.The operation principle of vibrator is to make vibrating body 2 produce vibration by eccentric block on the vibrating motor 1 and spring 3, in vibrating body 2, place vibration medium and workpiece, whole vibration medium and workpiece are done random motion in the space during vibration, make workpiece and the mutual friction mutually of vibration medium, reach the purpose of workpiece deburring and polishing.
Place vibration medium and workpiece in the described vibrating body 2.Workpiece is a camshaft, selects the vibration medium according to camshaft material, shape, size and processing request, and selecting the end directly is the circular cone resin ground stone of 40mm.
Processing technology is as follows:
One: adjust vibration frequency, vibration frequency depends primarily on the elasticity of the offset and the spring of eccentric block on the vibrating motor; Offset is unsuitable excessive in the process of adjusting, and because of the bearing of this operating mode vibrating motor will bear bigger steady load, can influence the service life of bearing.Spring will be made regular check on, and prevents that its elastic force from descending or damage.When workpiece quality when great changes will take place, when not overturning or overturn too soon, workpiece to adjust the offset of eccentric block in vibrating body, and the balance weight amount of unbalance that will guarantee the vibrating motor two ends is consistent, to guarantee equipment when work vibration steadily, prevent that workpiece from making axial float and damage equipment and workpiece in vibrating body.
Two: select the vibration medium, selecting at the bottom of the vibration medium directly is the circular cone resin ground stone of 40mm; Selecting the end according to camshaft material, size, shape and processing request directly is the circular cone resin ground stone of 40mm.
Three: the screening of vibration medium, the vibration medium is after using wearing and tearing after a while, and size can reduce, and according to the size of workpiece camshaft two ends flange mounting hole, selects the screen cloth of 15*15mm mesh for use, and the screening of the every class Three of screen cloth is once.The vibration medium is after using wearing and tearing after a while, and size can reduce, and undersized vibration medium can stop up the camshaft installing hole, according to the size of workpiece camshaft two ends flange mounting hole, selects the screen cloth of 15*15mm mesh for use, and the screening of the every class Three of screen cloth once.
Four: the cleaning of vibration medium, the phase mutual friction in the process of deburring of vibration medium can produce many molecule powder, puts into a small amount of clear water in vibrating body, gets rid of powder in the vibration processes, and scavenging period is about 1 minute.In the process of vibration medium deburring, can produce many molecule powder, as the untimely removal of these powder, not only can influence the effect of deburring but also can clean attached to being unfavorable on the camshaft, behind every vibration one joint camshaft, restart machine, in vibrating body, put into a small amount of clear water, in the process of vibration, discharge powder.Scavenging period is about 1 minute, after the vibration medium cleans up, adds a small amount of grinding agent again in the vibration medium.
Five: grind, milling time is 20 minutes.Improve the effect and the efficient of deburring, and can improve camshaft surface fatigue intensity.
The ratio of described grinding stone and workpiece is 1:1-1:10, roughing trend 2:1-5:1, fine finishining trend 4:1-10:1.The charge weight ratio of grinding stone and workpiece is unreasonable, can abrade surface of the work during vibro-grinding and reduces surface roughness, or reduce production efficiency, the waste grinding stone.Facts have proved that effect was best when abrasive material surrounded workpiece, the ratio of grinding stone and workpiece is generally 1:1 ~ 10:1, roughing trend 2:1 ~ 5:1, fine finishining trend 4:1 ~ 10:1.
Described workpiece and grinding stone account for vibrating body total measurement (volume) 85%-90%.If the volume of workpiece and grinding stone mixture is too small, the mixture tumbling motion is corresponding during grinding slows down, and influences working (machining) efficiency.If the volume of workpiece and mixture is excessive, mixture is understood outside the overflow container during grinding.When mixture can roll freely in container, can overflow container be not outward best also.
Of the present invention simple in structure, improved the effect and the efficient of deburring, also can improve camshaft surface fatigue intensity simultaneously.
Claims (5)
1. camshaft vibrator deburring equipment, process equipment is a vibrator, involving vibrations motor (1), vibrating body (2), spring (3) and base (4), it is characterized in that: described base (4) is provided with spring (3), described spring (3) is connected with vibrating body (2), and described vibrating body (2) is gone up and connected vibrating motor (1).
2. camshaft vibrator deburring equipment as claimed in claim 1 is characterized in that: place vibration medium and workpiece in the described vibrating body (2).
3. process of using the deburring of above-mentioned camshaft vibrator deburring equipment, it is characterized in that: processing technology is as follows:
One: adjust vibration frequency, vibration frequency depends primarily on the elasticity of the offset and the spring of eccentric block on the vibrating motor;
Two: select the vibration medium, selecting at the bottom of the vibration medium directly is the circular cone resin ground stone of 40mm;
Three: the screening of vibration medium, the vibration medium is after using wearing and tearing after a while, and size can reduce, and according to the size of workpiece camshaft two ends flange mounting hole, selects the screen cloth of 15*15mm mesh for use, and the screening of the every class Three of screen cloth is once;
Four: the cleaning of vibration medium, the phase mutual friction in the process of deburring of vibration medium can produce many molecule powder, puts into a small amount of clear water in vibrating body, gets rid of powder in the vibration processes, and scavenging period is about 1 minute;
Five: grind, milling time is 20 minutes.
4. the process of camshaft vibrator deburring equipment as claimed in claim 3 deburring is characterized in that: the ratio of described grinding stone and workpiece is 1:1-1:10, roughing trend 2:1-5:1, fine finishining trend 4:1-10:1.
5. the process of camshaft vibrator deburring equipment as claimed in claim 3 deburring is characterized in that: described workpiece and grinding stone account for vibrating body total measurement (volume) 85%-90%.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110068130 CN102189457B (en) | 2011-03-22 | 2011-03-22 | Vibration deburring equipment for camshaft and deburring process method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110068130 CN102189457B (en) | 2011-03-22 | 2011-03-22 | Vibration deburring equipment for camshaft and deburring process method |
Publications (2)
| Publication Number | Publication Date |
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| CN102189457A true CN102189457A (en) | 2011-09-21 |
| CN102189457B CN102189457B (en) | 2013-03-06 |
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| CN 201110068130 Active CN102189457B (en) | 2011-03-22 | 2011-03-22 | Vibration deburring equipment for camshaft and deburring process method |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102649256A (en) * | 2012-05-22 | 2012-08-29 | 陕西百盛有色金属有限公司 | Drum-type metal cup burr polishing device and technology |
| CN103991024A (en) * | 2014-06-06 | 2014-08-20 | 深圳市欣天科技股份有限公司 | Tuning self-locking screw manufacturing process |
| CN104070239A (en) * | 2014-07-17 | 2014-10-01 | 惠州市裕元华阳精密部件有限公司 | Novel deburring device |
| CN104669098A (en) * | 2015-01-31 | 2015-06-03 | 宜兴市诗画环保有限公司 | Vibrating machine |
| CN104858761A (en) * | 2015-06-03 | 2015-08-26 | 铜陵市永生机电制造有限责任公司 | Vibration deburring tool |
| CN105033836A (en) * | 2015-07-06 | 2015-11-11 | 上海悦瑞电子科技有限公司 | Fabrication processing method based on coloring of surfaces of 3D printed products |
| CN105150061A (en) * | 2015-09-09 | 2015-12-16 | 成都川睿科技有限公司 | Surface deburring device for shaft parts of intelligent device in intelligent traffic system |
| CN107175574A (en) * | 2017-05-25 | 2017-09-19 | 唐伟 | A kind of method of the anhydrous grinding of hardware device surface |
| CN108356690A (en) * | 2018-02-02 | 2018-08-03 | 中国工程物理研究院激光聚变研究中心 | A kind of piezoelectricity burr remover |
| CN108621019A (en) * | 2017-03-26 | 2018-10-09 | 许昌义 | Excitation type three-dimensional force oscillating mill |
| CN108620963A (en) * | 2017-03-26 | 2018-10-09 | 许昌义 | Pneumatic type three-dimensional force oscillating mill |
| CN108621018A (en) * | 2017-03-26 | 2018-10-09 | 许昌义 | Pneumatic type three-dimensional force inner cavity rust remover |
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| CN2836986Y (en) * | 2005-09-08 | 2006-11-15 | 湖州中云机械制造有限公司 | A vibratory grinder |
| US20090191800A1 (en) * | 2008-01-30 | 2009-07-30 | 3M Innovative Properties Company | Method, system, and apparatus for modifying surfaces |
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| US4638600A (en) * | 1984-10-16 | 1987-01-27 | Lipton Manufacturing Corporation | Multi-function work finshing machine using barrel containers |
| CN86201729U (en) * | 1986-03-25 | 1986-12-03 | 杨青 | Horizontal vibration polishing and finishing machine |
| CN2224062Y (en) * | 1995-06-30 | 1996-04-10 | 陈吉甫 | Vibration grinding machine with improved structure |
| JPH09290362A (en) * | 1996-04-25 | 1997-11-11 | Nippon B B S Kk | Manufacture of light metal-made vehicle wheel lightening weight by increasing fatigue strength of metal and this wheel |
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| US20090191800A1 (en) * | 2008-01-30 | 2009-07-30 | 3M Innovative Properties Company | Method, system, and apparatus for modifying surfaces |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102649256A (en) * | 2012-05-22 | 2012-08-29 | 陕西百盛有色金属有限公司 | Drum-type metal cup burr polishing device and technology |
| CN103991024A (en) * | 2014-06-06 | 2014-08-20 | 深圳市欣天科技股份有限公司 | Tuning self-locking screw manufacturing process |
| CN104070239A (en) * | 2014-07-17 | 2014-10-01 | 惠州市裕元华阳精密部件有限公司 | Novel deburring device |
| CN104669098A (en) * | 2015-01-31 | 2015-06-03 | 宜兴市诗画环保有限公司 | Vibrating machine |
| CN104858761A (en) * | 2015-06-03 | 2015-08-26 | 铜陵市永生机电制造有限责任公司 | Vibration deburring tool |
| CN105033836A (en) * | 2015-07-06 | 2015-11-11 | 上海悦瑞电子科技有限公司 | Fabrication processing method based on coloring of surfaces of 3D printed products |
| CN105150061A (en) * | 2015-09-09 | 2015-12-16 | 成都川睿科技有限公司 | Surface deburring device for shaft parts of intelligent device in intelligent traffic system |
| CN108621019A (en) * | 2017-03-26 | 2018-10-09 | 许昌义 | Excitation type three-dimensional force oscillating mill |
| CN108620963A (en) * | 2017-03-26 | 2018-10-09 | 许昌义 | Pneumatic type three-dimensional force oscillating mill |
| CN108621018A (en) * | 2017-03-26 | 2018-10-09 | 许昌义 | Pneumatic type three-dimensional force inner cavity rust remover |
| CN107175574A (en) * | 2017-05-25 | 2017-09-19 | 唐伟 | A kind of method of the anhydrous grinding of hardware device surface |
| CN108356690A (en) * | 2018-02-02 | 2018-08-03 | 中国工程物理研究院激光聚变研究中心 | A kind of piezoelectricity burr remover |
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| CN102189457B (en) | 2013-03-06 |
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| CP03 | Change of name, title or address |
Address after: Yanling road 213011 Jiangsu city of Changzhou province No. 358 Patentee after: Qishuyan Zhongche Locomotive Co. Ltd. Address before: Yanling road 213000 Jiangsu city of Changzhou province No. 358 Patentee before: CHINA NANCHE GROUP QISHUYAN LOCOMOTIVE VEHICLE Co., Ltd. |