CN102181976A - Synchronous humidifying wet spinning device - Google Patents

Synchronous humidifying wet spinning device Download PDF

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Publication number
CN102181976A
CN102181976A CN 201110105252 CN201110105252A CN102181976A CN 102181976 A CN102181976 A CN 102181976A CN 201110105252 CN201110105252 CN 201110105252 CN 201110105252 A CN201110105252 A CN 201110105252A CN 102181976 A CN102181976 A CN 102181976A
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synchronous
humidifying
groove
shape tube
roller
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CN 201110105252
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CN102181976B (en
Inventor
何小东
刘霞
宋均燕
赵阳
张玉高
徐念祖
王少明
王照旭
李刚
高强
李光海
曹维民
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Guangdong Esquel Textiles Co Ltd
Xinjiang Esquel Textile Co Ltd
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Guangdong Esquel Textiles Co Ltd
Xinjiang Esquel Textile Co Ltd
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Abstract

The invention discloses a synchronous humidifying wet spinning device, which comprises a front lower roller, a front upper leather roller, a guide wire and a pressurization device which are all arranged on a frame. A synchronous humidifying mechanism is arranged between the front lower roller and the guide wire. The synchronous humidifying mechanism comprises a groove roller with a groove, a hollow shaped tube with a humidifying hole, a grid ring capable of rotating around the shaped tube and a humidifying device, wherein the groove on the groove roller corresponds to the humidifying hole; the front upper leather roller drives the groove roller to synchronously rotate; the groove roller drives the grid ring and the front lower roller to synchronously rotate; and the humidifying device is used for outputting humidifying liquid to the humidifying hole. The synchronous humidifying wet spinning device has the advantages that the raw materials have good adaptability; spun yarns with less fuzz and more uniform evenness can be produced from any short fiber ring spinning yarn raw materials which are being spun; the synchronous humidifying wet spinning device has the characteristics of simple structure, stability and reliability in operation, convenience for reconstruction on the original spinning frame, low cost and easiness in popularization; and the requirement for sustainable production is met.

Description

The wet method textile apparatus of synchronous humidification
Technical field
The invention belongs to field of textiles, especially relate to a kind of RING SPINNING wet spinning device.
Background technology
The RING SPINNING device is present main flow spinning apparatus, and the scope of application is extensive.But this device exist the filoplume that spins problem on the high side, for addressing this problem, set up on the RING SPINNING device that the air-negative-pressure formula is gathered system or mechanical type gathers system, wherein the air-negative-pressure formula is gathered system and the yarn fiber is gathered under the effect of air-flow by roller with holes or grid ring, and mechanical type gathers the ceramic passage of system by carry magnet the yarn fiber is gathered.Above-mentioned air-negative-pressure formula is gathered system or mechanical type and is gathered system and can reduce Yarn filoplume to a certain extent, but along with the improvement of technology and the further raising of customer requirement, the filoplume level of existing ring spinning can not meet the demands, and must develop the solution that makes new advances.
Summary of the invention
The purpose of this invention is to provide a kind of can the output filoplume still less, bar does the wet method textile apparatus of the synchronous humidification of more even spinning.
Technical solution of the present invention is: a kind of wet method textile apparatus of synchronous humidification, comprise twizzle and the preceding bottom roll that is arranged on the frame, the anterior epithelium cornea roller, pressue device, before described, be provided with synchronous humidification mechanism between bottom roll and the twizzle, this synchronous humidification mechanism comprises the fluted roll with groove, have the hollow shape tube that adds wet hole, can be around the grid ring of shape tube rotation, damping device, wherein fluted roll on groove with to add wet hole corresponding, the moving fluted roll of anterior epithelium cornea roller strap rotates synchronously, fluted roll drives grid ring and described preceding bottom roll rotates synchronously, and damping device is used for to adding wet hole output humidification liquid.
Fluted roll drives grid ring and preceding bottom roll rotates synchronously, by adding wet hole ejection humidification liquid, make the grid ring surface wettability in the rotation, rove is being drawn in the past by twizzle and is exporting on the bottom roll, along with groove over against hygrometric state grid ring surface move, under the absorption of humidification liquid, the fiber around the yarn sticks on the yarn main body, forms required yarn through follow-up further twisting back.Use this humidification method, can make the preceding rove yarn of twisting will be free on the outer fiber of yarn and be adsorbed on the yarn main body, make the equal twisting of nearly all fiber in yarn, effectively reduce Yarn filoplume in the hygrometric state mode, improve yarn strength, make yarn evenness more even.
Described damping device comprises feed tube, liquid back pipe, water pump and Watering trough, wherein an end of feed tube connects the inner chamber of described shape tube, and the other end is communicated with exit of pump, and pump entrance is communicated with Watering trough, one end of liquid back pipe is communicated with the inner chamber of described shape tube, and the other end is communicated with Watering trough.This kind structure is comparatively simple, is provided with conveniently, is convenient to regulate.
Described humidification liquid is the water or the aqueous solution that contains the 0.1-5% surfactant.Suction-operated to fiber is stronger, and can not damage yarn.
Described fluted roll is arranged on the described pressue device, and described shape tube is fixed on the described frame by the shape tube support bar.Form integrative-structure, be convenient to safeguard.
Described fluted roll is that stainless steel or aluminum alloy material are made, and described groove width is 10-20mm, and groove depth is 5-15mm.Adapt to the yarn of different size, adaptability is extensive.
Described shape tube is that copper material is made, and its vertical cross-section outer is combined by the semi arch on top and the semiellipse arc of bottom.Arc-shaped surface makes things convenient for the rotation of grid ring, helps forming uniform hygrometric state simultaneously and soaks into.
Distance between described shape tube and the described preceding bottom roll is 1-5mm.
The invention has the advantages that: adaptability to raw material is good, any the staple fibre ring spun yarn raw material that spins can produce filoplume still less, bar does spinning more uniformly, and have the advantages that simple in structure, running reliable and stablely, convenient is transformed, cost is low, be easy to promote on original fine spining machine, meet the requirement of sustainableization production.
Description of drawings
Accompanying drawing 1 is the structural representation of the embodiment of the invention;
Accompanying drawing 2 is the relative position schematic diagram of humidification mechanism in the embodiment of the invention;
Accompanying drawing 3 is a humidification mechanism humidification liquid circulation schematic diagram in the embodiment of the invention;
Accompanying drawing 4 is the structural representation of fluted roll in the embodiment of the invention;
1, preceding bottom roll, 2, the anterior epithelium cornea roller, 3, middle top roller, 4, middle bottom roller, 5, the epithelium posterius roller, 6, the back bottom roll, 7, jockey pulley, 8, following skin circle, 9, last short apron, 10, downside pin, 11, go up pin, 12, fluted roll, 13, yarn, 14, twizzle, 15, shape tube, 16, frame, 17, the shape tube support bar, 18, pressue device, 19, rove, 20, water pump, 21, humidification liquid, 22, Watering trough support bar, 23, Watering trough, 24, feed tube, 25, liquid back pipe, 26, add wet hole, 27, grid ring, 28, groove.
The specific embodiment
Embodiment:
Consult Fig. 1-4, a kind of wet method textile apparatus of synchronous humidification, comprise be arranged on the frame 16 by anterior epithelium cornea roller 2, preceding bottom roll 1, middle top roller 3, middle bottom roller 4, upward short apron 9, downside pin 10, on sell 11, the three roller double belt drafting mechanisms that form of skin circle 8, jockey pulley 7, epithelium posterius roller 5, back bottom roll 6, pressue device 18 down, rove 19 is exported by twizzle 14 tractions between upper leather roller 2 and the preceding bottom roll 1 from input between epithelium posterius roller 5 and the back bottom roll 6 in the past.Between preceding bottom roll 1 and twizzle 14, be provided with synchronous humidification mechanism, this synchronous humidification mechanism is by the fluted roll 12 with groove 26, have the hollow shape tube 15 that adds wet hole 26, can be around the grid ring 27 of shape tube 15 rotations, Watering trough 23, water pump 20, feed tube 24 and liquid back pipe 25 are formed, wherein the groove 28 on the fluted roll 12 is with to add wet hole 26 corresponding, anterior epithelium cornea roller 2 drives fluted roll 12 and rotates synchronously, fluted roll 12 drives grid ring 27 and rotates synchronously with preceding bottom roll 1, one end of feed tube 24 connects the inner chamber of shape tube 15, the other end is communicated with water pump 20 outlets, water pump 20 inlets are communicated with Watering trough 23, one end of liquid back pipe 25 is communicated with the inner chamber of shape tube 15, the other end is communicated with Watering trough 23, humidification liquid 21 is through water pump 20 pressurizations in the Watering trough 23, in feed tube 24 input shape tubes 15, and from adding wet hole 26 ejections, be used for moistening grid ring 27, the humidification liquid in the shape tube 15 returns Watering trough 23 by liquid back pipe 25, realizes the recycle of humidification liquid.
Rove 19 is exported at bottom roll 1 place through the traction back in the past, at first contacts with synchronization-moving hygrometric state grid ring 27, and under the absorption of humidification liquid 21, the fiber around the yarn sticks on the yarn main body, through further forming required yarn 13 after the twisting.Humidification liquid 21 can make water, or contains the aqueous solution of 0.1-5% surfactant.
Fluted roll 12 is positioned on the pressue device 18, and shape tube 15 is fixed on the frame 16 by shape tube support bar 17, and Watering trough 23 is fixed on the frame 16 by Watering trough support bar 22.Grid ring 27 is wrapped in outside the shape tube 15, and grid ring 27 can be rotated around shape tube 15, and fluted roll 12 closely contacts with grid ring 27.Consult Fig. 4, the constituent material of fluted roll 12 is stainless steel or aluminium alloy, and diameter is 20-40mm, and length is 30-50mm, and the groove width of groove 26 is 10-20mm, and groove depth is 5-15mm.
The constituent material of shape tube 15 is a copper, the shape tube height is 20-50mm, Guan Kuanwei 15-40mm, the vertical cross-section edge of shape tube 15 is made up of the semi arch of the first half and the semiellipse arc of Lower Half, the radius of semi arch is 5-20mm, and the short radius of semiellipse arc is 5-15mm, and the major radius of semiellipse arc is 10-20mm, shape tube 15 wall thickness are 0.5-2mm, and shape tube 15 is 1-5mm with the distance of preceding bottom roll 1.Add wet hole 26 for oval, its short radius is 1-5mm, and major radius is 2-10mm, add wet hole 26 be positioned at fluted roll 12 groove 28 under.
Described grid ring 27 is the ring-type nylon woven nylon material, used Tynex fineness is the 50-300 DENIER, can be monofilament, also can be multifilament, hole density on the grid ring 27 is 200-800/square centimeter, and grid ring 27 also can be made of nylon membrane with holes, and wherein the thickness of nylon membrane is 0.2-1mm, hole density is 200-800/square centimeter, and grid ring is wide to be 30-50mm.
Water pump 20 directly is fixed on the frame 16, and the power of water pump is 5-500w, and the humidification liquid that per minute is carried is the 0.1-5 liter.
Below further specify beneficial effect of the present invention by comparative tests.
Contrast experiment's example 1: adopt common compact spinning apparatus to spin 80 English and prop up Quality Pure Cotton Yarn Production;
Contrast experiment's example 2: adopt common compact spinning apparatus to spin 40 English and prop up 65/35 cotton/viscose blended yarn;
The embodiment of the invention 1: adopt wet spinning device of the present invention to spin 80 English and prop up Quality Pure Cotton Yarn Production;
The embodiment of the invention 2: adopt wet spinning device of the present invention to spin 40 English and prop up 65/35 cotton/viscose blended yarn.
Experimental result sees Table 1 and table 2
Table one: 80 English prop up the Quality Pure Cotton Yarn Production contrast effect
Figure BDA0000057474910000041
Remarks: evenness fault CV is a strip dry uniformity variant coefficient; Dan Qiang (CN) is the single thread ultimate strength, and CN is a unit li ox.
Table two: 40 English prop up 65/35 cotton/viscose blended yarn contrast effect
Figure BDA0000057474910000042
Figure BDA0000057474910000051
Experimental data from table one and table two is used apparatus of the present invention as can be seen, and the filoplume of the yarn of producing still less, bar is done more even, and adaptability to raw material is good, and yarn strength improves, effectively overcome the deficiency in the existing spinning method, can produce high-quality yarn.
Above-listed detailed description is at the specifying of one of the present invention possible embodiments, and this embodiment is not in order to limiting claim of the present invention, and the equivalence that all the present invention of disengaging do is implemented or change, all should be contained in the claim of this case.

Claims (7)

1. the wet method textile apparatus of a synchronous humidification, comprise twizzle and the preceding bottom roll that is arranged on the frame, the anterior epithelium cornea roller, pressue device, it is characterized in that: before described, be provided with synchronous humidification mechanism between bottom roll and the twizzle, this synchronous humidification mechanism comprises the fluted roll with groove, have the hollow shape tube that adds wet hole, can be around the grid ring of shape tube rotation, damping device, wherein fluted roll on groove with to add wet hole corresponding, the moving fluted roll of anterior epithelium cornea roller strap rotates synchronously, fluted roll drives grid ring and described preceding bottom roll rotates synchronously, and damping device is used for to adding wet hole output humidification liquid.
2. the wet method textile apparatus of synchronous humidification according to claim 1, it is characterized in that: described damping device comprises feed tube, liquid back pipe, water pump and Watering trough, wherein an end of feed tube connects the inner chamber of described shape tube, the other end is communicated with exit of pump, pump entrance is communicated with Watering trough, one end of liquid back pipe is communicated with the inner chamber of described shape tube, and the other end is communicated with Watering trough.
3. the wet method textile apparatus of synchronous humidification according to claim 1 and 2, it is characterized in that: described humidification liquid is the water or the aqueous solution that contains the 0.1-5% surfactant.
4. the wet method textile apparatus of synchronous humidification according to claim 3, it is characterized in that: described fluted roll is arranged on the described pressue device, and described shape tube is fixed on the described frame by the shape tube support bar.
5. the wet method textile apparatus of synchronous humidification according to claim 3, it is characterized in that: described fluted roll is that stainless steel or aluminum alloy material are made, and described groove width is 10-20mm, and groove depth is 5-15mm.
6. the wet method textile apparatus of synchronous humidification according to claim 3, it is characterized in that: described shape tube is that copper material is made, its vertical cross-section outer is combined by the semi arch on top and the semiellipse arc of bottom.
7. the wet method textile apparatus of synchronous humidification according to claim 4 is characterized in that: described shape tube and described before distance between the bottom roll be 1-5mm.
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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103103658A (en) * 2012-12-28 2013-05-15 铜陵市霞飞新材料有限责任公司 Conditioning pipe of compact spinning
CN103103660A (en) * 2012-12-28 2013-05-15 铜陵市霞飞新材料有限责任公司 Front roller humidifying device
CN103184593A (en) * 2012-01-02 2013-07-03 于学海 Method for spinning bright yarn
CN103233304A (en) * 2013-02-06 2013-08-07 苏州驰亚机电科技股份有限公司 Spinning method and spinning device
CN103966717A (en) * 2014-04-23 2014-08-06 中国人民解放军总后勤部军需装备研究所 Short fiber spinning method
CN105019074A (en) * 2015-08-05 2015-11-04 武汉同智鑫科技发展有限公司 Spinning device adopting moistening method and spinning technology adopting moistening method
CN116163038A (en) * 2023-03-27 2023-05-26 无锡万诺智能科技有限公司 Aggregation spinning device and spinning method

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US2493359A (en) * 1947-10-01 1950-01-03 Fabric Res Lab Inc Wet spinning of textile fibers
US3969882A (en) * 1974-09-30 1976-07-20 Manuel Cilloniz Oberti Process and apparatus for fiber wetting in spinning device of the ring-spindle-traveler type
US4488397A (en) * 1982-01-26 1984-12-18 Asa S.A. Device for stretching, condensing and transporting a rove of fibers during a spinning operation
FR2817878A1 (en) * 2000-12-12 2002-06-14 Schlumberger Cie N Assembly to reduce hairiness in spun yarn has a wetting unit, downstream of the drawing unit and upstream of the yarn guide, to impregnate the yarn material with water
CN1377998A (en) * 2001-03-29 2002-11-06 张志成 Device and method for spinning bright and clean yarn
CN101161884A (en) * 2007-11-12 2008-04-16 通州市金驰机电有限公司 Wet spinning method and spinning device
CN201047009Y (en) * 2007-06-13 2008-04-16 钟朋记 Lubricating spinning device
CN202064074U (en) * 2011-04-26 2011-12-07 新疆溢达纺织有限公司 Synchronous humidifying wet spinning device

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2493359A (en) * 1947-10-01 1950-01-03 Fabric Res Lab Inc Wet spinning of textile fibers
US3969882A (en) * 1974-09-30 1976-07-20 Manuel Cilloniz Oberti Process and apparatus for fiber wetting in spinning device of the ring-spindle-traveler type
US4488397A (en) * 1982-01-26 1984-12-18 Asa S.A. Device for stretching, condensing and transporting a rove of fibers during a spinning operation
FR2817878A1 (en) * 2000-12-12 2002-06-14 Schlumberger Cie N Assembly to reduce hairiness in spun yarn has a wetting unit, downstream of the drawing unit and upstream of the yarn guide, to impregnate the yarn material with water
CN1377998A (en) * 2001-03-29 2002-11-06 张志成 Device and method for spinning bright and clean yarn
CN201047009Y (en) * 2007-06-13 2008-04-16 钟朋记 Lubricating spinning device
CN101161884A (en) * 2007-11-12 2008-04-16 通州市金驰机电有限公司 Wet spinning method and spinning device
CN202064074U (en) * 2011-04-26 2011-12-07 新疆溢达纺织有限公司 Synchronous humidifying wet spinning device

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103184593A (en) * 2012-01-02 2013-07-03 于学海 Method for spinning bright yarn
CN103103658A (en) * 2012-12-28 2013-05-15 铜陵市霞飞新材料有限责任公司 Conditioning pipe of compact spinning
CN103103660A (en) * 2012-12-28 2013-05-15 铜陵市霞飞新材料有限责任公司 Front roller humidifying device
CN103233304A (en) * 2013-02-06 2013-08-07 苏州驰亚机电科技股份有限公司 Spinning method and spinning device
CN103966717A (en) * 2014-04-23 2014-08-06 中国人民解放军总后勤部军需装备研究所 Short fiber spinning method
CN105019074A (en) * 2015-08-05 2015-11-04 武汉同智鑫科技发展有限公司 Spinning device adopting moistening method and spinning technology adopting moistening method
CN105019074B (en) * 2015-08-05 2017-10-17 武汉同智鑫科技发展有限公司 A kind of profit method spinning apparatus and profit method spinning process
CN116163038A (en) * 2023-03-27 2023-05-26 无锡万诺智能科技有限公司 Aggregation spinning device and spinning method
CN116163038B (en) * 2023-03-27 2023-07-25 无锡万诺智能科技有限公司 Aggregation spinning device and spinning method

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