CN102181976B - Synchronous humidifying wet spinning device - Google Patents
Synchronous humidifying wet spinning device Download PDFInfo
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- CN102181976B CN102181976B CN 201110105252 CN201110105252A CN102181976B CN 102181976 B CN102181976 B CN 102181976B CN 201110105252 CN201110105252 CN 201110105252 CN 201110105252 A CN201110105252 A CN 201110105252A CN 102181976 B CN102181976 B CN 102181976B
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Abstract
The invention discloses a synchronous humidifying wet spinning device, which comprises a front lower roller, a front upper leather roller, a guide wire and a pressurization device which are all arranged on a frame. A synchronous humidifying mechanism is arranged between the front lower roller and the guide wire. The synchronous humidifying mechanism comprises a groove roller with a groove, a hollow shaped tube with a humidifying hole, a grid ring capable of rotating around the shaped tube and a humidifying device, wherein the groove on the groove roller corresponds to the humidifying hole; the front upper leather roller drives the groove roller to synchronously rotate; the groove roller drives the grid ring and the front lower roller to synchronously rotate; and the humidifying device is used for outputting humidifying liquid to the humidifying hole. The synchronous humidifying wet spinning device has the advantages that the raw materials have good adaptability; spun yarns with less fuzz and more uniform evenness can be produced from any short fiber ring spinning yarn raw materials which are being spun; the synchronous humidifying wet spinning device has the characteristics of simple structure, stability and reliability in operation, convenience for reconstruction on the original spinning frame, low cost and easiness in popularization; and the requirement for sustainable production is met.
Description
Technical field
The invention belongs to field of textiles, especially relate to a kind of RING SPINNING wet spinning device.
Background technology
The RING SPINNING device is present main flow spinning apparatus, and the scope of application is extensive.But this device exist the filoplume that spins problem on the high side; For addressing this problem; Set up on the RING SPINNING device that the air-negative-pressure formula is gathered system or mechanical type gathers system; Wherein the air-negative-pressure formula is gathered system and the yarn fiber is gathered under the effect of air-flow through roller with holes or grid ring, and mechanical type gathers the ceramic passage of system through carry magnet the yarn fiber is gathered.Above-mentioned air-negative-pressure formula is gathered system or mechanical type and is gathered system and can reduce Yarn filoplume to a certain extent; But along with the improvement of technology and the further raising of customer requirement; The filoplume level of existing ring spinning can not meet the demands, and must develop the solution that makes new advances.
Summary of the invention
The purpose of this invention is to provide a kind of can the output filoplume still less, bar does the more evenly wet method textile apparatus of the synchronous humidification of spinning.
Technical solution of the present invention is: a kind of wet method textile apparatus of synchronous humidification; Comprise twizzle and be arranged on preceding bottom roll, anterior epithelium cornea roller, the pressue device on the frame; Before said, be provided with synchronous humidification mechanism between bottom roll and the twizzle; This synchronous humidification mechanism comprises fluted roll with groove, have the hollow shape tube that adds wet hole, can rotate around shape tube grid ring, damping device, wherein the groove on the fluted roll is with to add wet hole corresponding, and the anterior epithelium cornea roller strap moves fluted roll and rotates synchronously; Fluted roll drives grid ring and said preceding bottom roll rotates synchronously, and damping device is used for to adding wet hole output humidification liquid.
Fluted roll drives grid ring and preceding bottom roll rotates synchronously; Through adding wet hole ejection humidification liquid, make the grid ring surface wettability in the rotation, rove is being drawn in the past by twizzle and is exporting on the bottom roll; Edge and groove over against hygrometric state grid ring surface move; Under the absorption of humidification liquid, the fiber around the yarn sticks on the yarn main body, forms required yarn through follow-up further twisting back.Use this humidification method; Rove yarn before volume is twisted with the fingers is adsorbed on the yarn main body with the fiber that the hygrometric state mode will be free on outside the yarn, makes nearly all fiber all roll up sth. made by twisting in yarn, effectively reduce Yarn filoplume; Improve yarn strength, make yarn evenness more even.
Said damping device comprises feed tube, liquid back pipe, water pump and Watering trough; Wherein an end of feed tube connects the inner chamber of said shape tube, and the other end is communicated with exit of pump, and pump entrance is communicated with Watering trough; One end of liquid back pipe is communicated with the inner chamber of said shape tube, and the other end is communicated with Watering trough.This kind structure is comparatively simple, is provided with conveniently, is convenient to regulate.
Said humidification liquid is the water or the aqueous solution that contains the 0.1-5% surfactant.Suction-operated to fiber is stronger, and can not damage yarn.
Said fluted roll is arranged on the said pressue device, and said shape tube is fixed on the said frame through the shape tube support bar.Be integrally formed structure, be convenient to safeguard.
Said fluted roll is that stainless steel or aluminum alloy material are processed, and said groove width is 10-20mm, and groove depth is 5-15mm.Adapt to the yarn of different size, adaptability is extensive.
Said shape tube is that copper material is processed, and its vertical cross-section outer is combined by the semi arch on top and the semiellipse arc of bottom.Arc-shaped surface makes things convenient for the rotation of grid ring, helps forming uniform hygrometric state simultaneously and soaks into.
Distance between said shape tube and the said preceding bottom roll is 1-5mm.
The invention has the advantages that: adaptability to raw material is good; Any the staple fibre ring spun yarn raw material that spins can produce filoplume still less, bar does spinning more uniformly; And have the advantages that simple in structure, running reliable and stablely, convenient is transformed, cost is low, be easy to promote on original fine spining machine, meet the requirement of sustainableization production.
Description of drawings
Accompanying drawing 1 is the structural representation of the embodiment of the invention;
Accompanying drawing 2 is the relative position sketch map of humidification mechanism in the embodiment of the invention;
Accompanying drawing 3 is a humidification mechanism humidification liquid circulation sketch map in the embodiment of the invention;
Accompanying drawing 4 is the structural representation of fluted roll in the embodiment of the invention;
1, preceding bottom roll, 2, the anterior epithelium cornea roller, 3, middle top roller, 4, middle bottom roller, 5, the epithelium posterius roller, 6, the back bottom roll; 7, jockey pulley, 8, following skin circle, 9, last short apron, 10, downside pin, 11, go up pin, 12, fluted roll; 13, yarn, 14, twizzle, 15, shape tube, 16, frame, 17, the shape tube support bar, 18, pressue device; 19, rove, 20, water pump, 21, humidification liquid, 22, the Watering trough support bar, 23, Watering trough; 24, feed tube, 25, liquid back pipe, 26, add wet hole, 27, grid ring, 28, groove.
The specific embodiment
Embodiment:
Consult Fig. 1-4; A kind of wet method textile apparatus of synchronous humidification; Comprise be arranged on the frame 16 by anterior epithelium cornea roller 2, preceding bottom roll 1, middle top roller 3, middle bottom roller 4, upward short apron 9, downside pin 10, on sell 11, the three roller double belt drafting mechanisms that form of skin circle 8, jockey pulley 7, epithelium posterius roller 5, back bottom roll 6, pressue device 18 down; Rove 19 is exported by twizzle 14 tractions between upper leather roller 2 and the preceding bottom roll 1 from input between epithelium posterius roller 5 and the back bottom roll 6 in the past.Between preceding bottom roll 1 and twizzle 14, be provided with synchronous humidification mechanism, this synchronous humidification mechanism by the fluted roll with groove 26 12, have the hollow shape tube 15 that adds wet hole 26, can form around grid ring 27, Watering trough 23, water pump 20, feed tube 24 and liquid back pipe 25 that shape tube 15 rotates, wherein the groove 28 on the fluted roll 12 is with to add wet hole 26 corresponding; Anterior epithelium cornea roller 2 drives fluted roll 12 and rotates synchronously, and fluted roll 12 drives grid ring 27 and rotates synchronously with preceding bottom roll 1, and an end of feed tube 24 connects the inner chamber of shape tube 15; The other end is communicated with water pump 20 outlets; Water pump 20 inlets are communicated with Watering trough 23, and an end of liquid back pipe 25 is communicated with the inner chamber of shape tube 15, and the other end is communicated with Watering trough 23; Humidification liquid 21 is through water pump 20 pressurizations in the Watering trough 23; In feed tube 24 input shape tubes 15, and, be used for moistening grid ring 27 from adding wet hole 26 ejections; Humidification liquid in the shape tube 15 returns Watering trough 23 through liquid back pipe 25, realizes the recycle of humidification liquid.
Fluted roll 12 is positioned on the pressue device 18, and shape tube 15 is fixed on the frame 16 through shape tube support bar 17, and Watering trough 23 is fixed on the frame 16 through Watering trough support bar 22.Grid ring 27 is wrapped in outside the shape tube 15, and grid ring 27 can be rotated around shape tube 15, and fluted roll 12 closely contacts with grid ring 27.Consult Fig. 4, the constituent material of fluted roll 12 is stainless steel or aluminium alloy, and diameter is 20-40mm, and length is 30-50mm, and the groove width of groove 26 is 10-20mm, and groove depth is 5-15mm.
The constituent material of shape tube 15 is a copper, and the shape tube height is 20-50mm, Guan Kuanwei 15-40mm; The vertical cross-section edge of shape tube 15 is made up of the semi arch of the first half and the semiellipse arc of Lower Half; The radius of semi arch is 5-20mm, and the short radius of semiellipse arc is 5-15mm, and the major radius of semiellipse arc is 10-20mm; Shape tube 15 wall thickness are 0.5-2mm, and shape tube 15 is 1-5mm with the distance of preceding bottom roll 1.Add wet hole 26 for oval, its short radius is 1-5mm, and major radius is 2-10mm, add wet hole 26 be positioned at fluted roll 12 groove 28 under.
Described grid ring 27 is the ring-type nylon woven nylon material, and used Tynex fineness is the 50-300 DENIER, can be monofilament; Also can be multifilament; Hole density on the grid ring 27 is 200-800/square centimeter, and grid ring 27 also can be made up of nylon membrane with holes, and wherein the thickness of nylon membrane is 0.2-1mm; Hole density is 200-800/square centimeter, and grid ring is wide to be 30-50mm.
Below further specify beneficial effect of the present invention through comparative tests.
Contrast experiment's example 1: adopt common compact spinning apparatus to spin 80 English and prop up Quality Pure Cotton Yarn Production;
Contrast experiment's example 2: adopt common compact spinning apparatus to spin 40 English and prop up 65/35 cotton/viscose blended yarn;
The embodiment of the invention 1: adopt wet spinning device of the present invention to spin 80 English and prop up Quality Pure Cotton Yarn Production;
The embodiment of the invention 2: adopt wet spinning device of the present invention to spin 40 English and prop up 65/35 cotton/viscose blended yarn.
Experimental result is seen table 1 and table 2
Table one: 80 English prop up the Quality Pure Cotton Yarn Production contrast effect
Remarks: evenness fault CV is a strip dry uniformity variant coefficient; Dan Qiang (CN) is the single thread ultimate strength, and CN is a unit li ox.
Table two: 40 English prop up 65/35 cotton/viscose blended yarn contrast effect
Experimental data from table one and table two can be found out, uses apparatus of the present invention, and the filoplume of the yarn of producing still less; Bar is done more even, and adaptability to raw material is good, and yarn strength improves; Effectively overcome the deficiency in the existing spinning method, can produce high-quality yarn.
Above-listed detailed description is to the specifying of one of the present invention possible embodiments, and this embodiment is not in order to limiting claim of the present invention, and the equivalence that all the present invention of disengaging do is implemented or change, all should be contained in the claim of this case.
Claims (7)
1. the wet method textile apparatus of a synchronous humidification; Comprise twizzle and be arranged on preceding bottom roll, anterior epithelium cornea roller, the pressue device on the frame; It is characterized in that: before said, be provided with synchronous humidification mechanism between bottom roll and the twizzle; This synchronous humidification mechanism comprises fluted roll with groove, have the hollow shape tube that adds wet hole, can rotate around shape tube grid ring, damping device, wherein the groove on the fluted roll is with to add wet hole corresponding, and the anterior epithelium cornea roller strap moves fluted roll and rotates synchronously; Fluted roll drives grid ring and said preceding bottom roll rotates synchronously, and damping device is used for to adding wet hole output humidification liquid.
2. the wet method textile apparatus of synchronous humidification according to claim 1; It is characterized in that: said damping device comprises feed tube, liquid back pipe, water pump and Watering trough; Wherein an end of feed tube connects the inner chamber of said shape tube, and the other end is communicated with exit of pump, and pump entrance is communicated with Watering trough; One end of liquid back pipe is communicated with the inner chamber of said shape tube, and the other end is communicated with Watering trough.
3. the wet method textile apparatus of synchronous humidification according to claim 1 and 2, it is characterized in that: said humidification liquid is the water or the aqueous solution that contains the 0.1-5% surfactant.
4. the wet method textile apparatus of synchronous humidification according to claim 3, it is characterized in that: said fluted roll is arranged on the said pressue device, and said shape tube is fixed on the said frame through the shape tube support bar.
5. the wet method textile apparatus of synchronous humidification according to claim 3, it is characterized in that: said fluted roll is that stainless steel or aluminum alloy material are processed, and said groove width is 10-20mm, and groove depth is 5-15mm.
6. the wet method textile apparatus of synchronous humidification according to claim 3, it is characterized in that: said shape tube is that copper material is processed, its vertical cross-section outer is combined by the semi arch on top and the semiellipse arc of bottom.
7. the wet method textile apparatus of synchronous humidification according to claim 4 is characterized in that: said shape tube and said before distance between the bottom roll be 1-5mm.
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CN 201110105252 CN102181976B (en) | 2011-04-26 | 2011-04-26 | Synchronous humidifying wet spinning device |
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Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103184593A (en) * | 2012-01-02 | 2013-07-03 | 于学海 | Method for spinning bright yarn |
CN103103660A (en) * | 2012-12-28 | 2013-05-15 | 铜陵市霞飞新材料有限责任公司 | Front roller humidifying device |
CN103103658A (en) * | 2012-12-28 | 2013-05-15 | 铜陵市霞飞新材料有限责任公司 | Conditioning pipe of compact spinning |
CN103233304A (en) * | 2013-02-06 | 2013-08-07 | 苏州驰亚机电科技股份有限公司 | Spinning method and spinning device |
CN103966717B (en) * | 2014-04-23 | 2016-09-14 | 中国人民解放军总后勤部军需装备研究所 | A kind of short staple spinning method |
CN105019074B (en) * | 2015-08-05 | 2017-10-17 | 武汉同智鑫科技发展有限公司 | A kind of profit method spinning apparatus and profit method spinning process |
CN116163038B (en) * | 2023-03-27 | 2023-07-25 | 无锡万诺智能科技有限公司 | Aggregation spinning device and spinning method |
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US2493359A (en) * | 1947-10-01 | 1950-01-03 | Fabric Res Lab Inc | Wet spinning of textile fibers |
US3969882A (en) * | 1974-09-30 | 1976-07-20 | Manuel Cilloniz Oberti | Process and apparatus for fiber wetting in spinning device of the ring-spindle-traveler type |
US4488397A (en) * | 1982-01-26 | 1984-12-18 | Asa S.A. | Device for stretching, condensing and transporting a rove of fibers during a spinning operation |
FR2817878A1 (en) * | 2000-12-12 | 2002-06-14 | Schlumberger Cie N | Assembly to reduce hairiness in spun yarn has a wetting unit, downstream of the drawing unit and upstream of the yarn guide, to impregnate the yarn material with water |
CN1377998A (en) * | 2001-03-29 | 2002-11-06 | 张志成 | Device and method for spinning bright and clean yarn |
CN201047009Y (en) * | 2007-06-13 | 2008-04-16 | 钟朋记 | Lubricating spinning device |
CN101161884A (en) * | 2007-11-12 | 2008-04-16 | 通州市金驰机电有限公司 | Wet spinning method and spinning device |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN202064074U (en) * | 2011-04-26 | 2011-12-07 | 新疆溢达纺织有限公司 | Synchronous humidifying wet spinning device |
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Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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US2493359A (en) * | 1947-10-01 | 1950-01-03 | Fabric Res Lab Inc | Wet spinning of textile fibers |
US3969882A (en) * | 1974-09-30 | 1976-07-20 | Manuel Cilloniz Oberti | Process and apparatus for fiber wetting in spinning device of the ring-spindle-traveler type |
US4488397A (en) * | 1982-01-26 | 1984-12-18 | Asa S.A. | Device for stretching, condensing and transporting a rove of fibers during a spinning operation |
FR2817878A1 (en) * | 2000-12-12 | 2002-06-14 | Schlumberger Cie N | Assembly to reduce hairiness in spun yarn has a wetting unit, downstream of the drawing unit and upstream of the yarn guide, to impregnate the yarn material with water |
CN1377998A (en) * | 2001-03-29 | 2002-11-06 | 张志成 | Device and method for spinning bright and clean yarn |
CN201047009Y (en) * | 2007-06-13 | 2008-04-16 | 钟朋记 | Lubricating spinning device |
CN101161884A (en) * | 2007-11-12 | 2008-04-16 | 通州市金驰机电有限公司 | Wet spinning method and spinning device |
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