CN102181322A - Method for monitoring preparation of medicinal tea oil on line - Google Patents
Method for monitoring preparation of medicinal tea oil on line Download PDFInfo
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- CN102181322A CN102181322A CN 201110041157 CN201110041157A CN102181322A CN 102181322 A CN102181322 A CN 102181322A CN 201110041157 CN201110041157 CN 201110041157 CN 201110041157 A CN201110041157 A CN 201110041157A CN 102181322 A CN102181322 A CN 102181322A
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- degassing
- decolouring
- tea oil
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- storagetank
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Abstract
The invention discloses a method for monitoring preparation of medicinal tea oil on line. The method comprises the step that tea seeds are subjected to preprocessing, embryo rolling, bulking, smashing, steaming and frying, squeezing, decoloring, degassing, bucket packaging, case packing and the like to obtain the finished product; and the method is characterized in that a decoloring online monitoring method and a degassing online monitoring method are respectively adopted in the decoloring procedure and the degassing procedure. In the invention, weight quantitative online monitoring methods, namely a bucket packaging weight quantitative online monitoring method and a case packing weight quantitative online monitoring method, is also adopted. In the invention, the outer surface of a packing case is provided with an identification code used for providing product identity capable of being read by a terminal identity scanner, and the terminal identity scanner sends the read product identity signal to a computer to realize identity identification. The method disclosed by the invention has the advantages that: degassing, decoloring and weight in a production line can be monitored on line in real time, the degree of automation is high, intelligent control on the product packaging procedures is realized, the product percent of pass is greatly improved, the product identity identification is rapid and accurate, and the error rate is low.
Description
Technical field
The present invention relates to the system affair method of medicine and food, especially relate to a kind of on-line monitoring method of medicinal tea oil preparation.
Background technology
China is country of origin of oil tea and the plant of theaceae the widest country that distributes in the world, and the cultivated area and the output of camellia oleifera lam all occupy first place in the world, and are maximum in the world tea oil production bases.The place of production, center of China oil tea is distributed in southwest, Xiang Nan, the Gan Nan of China, the some areas in Fujian, and the annual tea oil that obtains by oil expression, the method that leaches of China is about more than 200,000 tons.
Tea oil be from Theaceae (camellia) oil tea (camellia oleifera abel) seeds the squeezing or leaching extraction after grease, being most typical monounsaturated, is at present unique vegetables oil that can directly eat after squeezing from the xylophyta fruit.The main component of tea oil is an oleic acid, and its content contains abundant vitamin-E, carotene and other antioxidant in addition up to about 75%, and every gram tea oil contains 9 caloric heats.Lipid acid in the tea oil is formed similar to the best Vegetable oil lipoprotein sweet oil of generally acknowledging in the world, and the laudatory title of " east sweet oil " is arranged.
At present, industrial preparation to tea oil mainly contains to squeeze and carries and two kinds of methods of solvent extraction extracting.The tea oil color and luster that adopts the squeezing formulation to produce is dark, and energy consumption is higher, and this method is eliminated substantially; It is main extraction solvent that solvent extraction process generally adopts gasoline, ethanol, it is the most frequently used method in nowadays producing, though this method can improve the purity of product effectively, cut down the consumption of energy, but owing to use a large amount of extraction solvents, increased production cost, also had the residual problem of extraction solvent sometimes, these unfavorable factors have limited the further development and use of this method.Therefore, continuing the extraction and the purification techniques of further investigation tea oil, reduce cost, is a key link of tea oil technology upgrading.
Because the deficiency of conventional production methods, the production line of existing domestic grease industry is backward relatively, the online in real time that lacks whole process of production detects and program control integrated application, production process also rests on by virtue of experience, the manual mechanize production phase, exist labour intensity big, the processing parameter instability, the relatively poor deficiency that waits of quality product homogeneity.Particularly in the production process to colourity, the bubble of medicinal tea oil, and the weight of every barrel of medicinal tea oil requires very strictly, makes that the qualification rate of product is extremely low, the production capacity of enterprise, production efficiency and economic benefit are all relatively poor.For increasing productivity and production efficiency, promote medical grease industry to automatization, digitizing, intelligent production phase development, make that the process detection and the program control integrated application problem of grease production manufacturing process are promoted, being applied in mechanical high-end technology in the modern grease production technological process is technology trends.
Summary of the invention
The object of the present invention is to provide and a kind ofly can carry out real time on-line monitoring, level of automation height, the packaging process of product is realized intelligent control, significantly improved the on-line monitoring method that product percent of pass, product identification are discerned quick and accurate medicinal tea oil preparation the degassing in the production line, decolouring, weight.
The object of the present invention is achieved like this:
A kind of on-line monitoring method of medicinal tea oil preparation, the tea seed is passed through pre-treatment, rolls embryo, expanded, broken, steam and fry, obtain finished product after the squeezing, decolouring, the degassing, bucket packing, case packing supervisor, feature is: adopted decolouring on-line monitoring method and degassing on-line monitoring method in decolouring program and degassing program respectively:
A, decolouring on-line monitoring method: in the decolouring program, be separately installed with decolouring laser transmitter and decolouring laser probe in the both sides of the storagetank of decolorizing column, the decolouring laser probe is connected with the decolouring signal input part of on-line control system by lead, the decolouring signal output part of on-line control system links to each other with electromagnetic coupled decolouring pump by lead, the medicinal tea oil of squeezing or leaching enters into the decolouring storagetank of decolorizing column in GMP production line workshop, medicinal tea oil in the laser directive decolouring storagetank that the decolouring laser transmitter sends, the decolouring laser signal transmission that the decolouring laser probe will receive is given on-line control system, the colourity of the medicinal tea oil in the decolouring storagetank that on-line control system will receive be stored in that the standard chroma of medicinal tea oil compares in the on-line control system, as colourity requirement up to specification, then on-line control system sends signal and gives the decolouring magnetic valve, open the decolouring magnetic valve, allow medicinal tea oil in the decolouring storagetank to flow in the stripper column in the degassing program, as against regulation colourity requirement, then on-line control system sends signal to the electromagnetic coupled pump that decolours, open the pump housing, to decolour medicinal tea oil in the storagetank of electromagnetic coupled decolouring pump is returned in the decolorizing column again and is decoloured again, till colourity colourity requirement up to specification;
B, degassing on-line monitoring method: in degassing program, be separately installed with degassing laser transmitter and degassing laser controlling probe in the both sides of the storagetank of stripper column, degassing laser controlling probe is connected with the degassing signal input part of on-line control system by lead, the degassing signal output part of on-line control system links to each other with electromagnetic coupled degassing pump by lead, medicinal tea oil in the decolouring program enters into the degassing storagetank of stripper column, medicinal tea oil in the laser directive degassing storagetank that degassing laser transmitter sends, check whether the medicinal tea oil in the degassing storagetank exists bubble, the degassing laser signal transmission that degassing laser controlling probe will receive is given on-line control system, the degassing laser signal intensity that on-line control system will receive compares with the intensity that is stored in degassing laser signal in the on-line control system, as requirement of strength up to specification, then on-line control system sends signal and gives the decolouring magnetic valve, the decolouring magnetic valve is opened, allow the medicinal tea oil flow direction bucket packet assembler in the degassing storagetank to carry out barrelling, as against regulation requirement of strength, then on-line control system sends signal and gives the negative pressure degasification pump, open the pump housing, to outgas medicinal tea oil in the storagetank of negative pressure degasification pump is returned again in the degassing storagetank and is outgased again, do not have bubble in the medicinal tea oil in degassing storagetank till.
The present invention has also adopted the quantitative on-line monitoring method of weight:
A, the quantitative on-line monitoring method of bucket packed weight: in the bucket packet assembler, preestablish the gross weight of barreled tea oil earlier by on-line control system, the bucket packing electronics measuring apparatus that is coupled is automatically accurately weighed automatically to the weight of the medicinal tea oil of auto-filling in the medicinal tea oil bucket then, till qualified;
B, the quantitative on-line monitoring method of case packing weight: in the case packing program, preestablish the gross weight of case dress tea oil earlier by on-line control system, the case packing electronics measuring apparatus that is coupled is automatically accurately weighed automatically to the tr of having adorned some barrels barreled tea oil then, till qualified.
The present invention can carry out the identify code that product identification reads for the terminal identity scanner outside surface being provided with of tr, and the terminal identity scanner is given computer with the product identification signal that reads and carried out identification.
The present invention is owing to adopted multiple tracks on-line monitoring methods such as decolouring on-line monitoring method, degassing on-line monitoring method, the bucket quantitative on-line monitoring method of packed weight and case packing weight on-line monitoring method, and these methods are organically combined, thereby can significantly improve product percent of pass, the packaging process of product is realized intelligent control, avoid the human operational error to cause industrial accident, improve production capacity, production efficiency and the economic benefit of enterprise, promote medical grease industry to automatization, digitizing, intelligent production phase development.The present invention can carry out the identify code that product identification reads for the terminal identity scanner outside surface being provided with of tr, so just can ensure quality product and medication (mainly referring to medicinal tea oil) safety, to products material, production process and production marketing all-the-way tracking, solved the problem that medicinal tea oil listing back true and false situation lacks effective measure of control.On-line control system is computer and the relevant device thereof that contains on-line Control software, and all data are all finished by computer and handled and stored.Therefore, the present invention can to the degassing in the production line, decolouring, weight carry out real time on-line monitoring, to the packaging process of product realize intelligent control, level of automation height, significantly improve product percent of pass, product identification identification quick accurate, specific inaccuracy is low, avoid the human operational error to cause the advantage of industrial accident.
Embodiment
Below in conjunction with embodiment and contrast accompanying drawing method of the present invention is further detailed.
A kind of on-line monitoring method of medicinal tea oil preparation, the tea seed is passed through pre-treatment, rolls embryo, expanded, broken, steam and fry, obtain finished product after the squeezing, decolouring, the degassing, bucket packing, case packing supervisor, in decolouring program and degassing program, adopted decolouring on-line monitoring method and degassing on-line monitoring method respectively:
A, decolouring on-line monitoring method: in the decolouring program, be separately installed with decolouring laser transmitter and decolouring laser probe in the both sides of the storagetank of decolorizing column, the decolouring laser probe is connected with the decolouring signal input part of on-line control system by lead, the decolouring signal output part of on-line control system links to each other with electromagnetic coupled decolouring pump by lead, the medicinal tea oil of squeezing or leaching enters into the decolouring storagetank of decolorizing column in GMP production line workshop, medicinal tea oil in the laser directive decolouring storagetank that the decolouring laser transmitter sends, the decolouring laser signal transmission that the decolouring laser probe will receive is given on-line control system, the colourity of the medicinal tea oil in the decolouring storagetank that on-line control system will receive be stored in the on-line control system, compare with the standard chroma of qualified medicinal tea oil, require (A:0.05～0.65) as colourity up to specification, then on-line control system sends signal and gives the decolouring magnetic valve, open the decolouring magnetic valve, allow medicinal tea oil in the decolouring storagetank to flow in the stripper column in the degassing program, as against regulation colourity requirement, then on-line control system sends signal to the electromagnetic coupled pump that decolours, open the pump housing, to decolour medicinal tea oil in the storagetank of electromagnetic coupled decolouring pump is returned in the decolorizing column again and is decoloured again, till colourity colourity requirement up to specification;
B, degassing on-line monitoring method: in degassing program, be separately installed with degassing laser transmitter and degassing laser controlling probe in the both sides of the storagetank of stripper column, degassing laser controlling probe is connected with the degassing signal input part of on-line control system by lead, the degassing signal output part of on-line control system links to each other with electromagnetic coupled degassing pump by lead, medicinal tea oil in the decolouring program enters into the degassing storagetank of stripper column, medicinal tea oil in the laser directive degassing storagetank that degassing laser transmitter sends, check whether the medicinal tea oil in the degassing storagetank exists bubble, the degassing laser signal transmission that degassing laser controlling probe will receive is given on-line control system, the degassing laser signal intensity that on-line control system will receive compares with the intensity that is stored in degassing laser signal in the on-line control system, as requirement of strength up to specification, then on-line control system sends signal and gives the decolouring magnetic valve, the decolouring magnetic valve is opened, the medicinal tea oil flow direction bucket packet assembler of decolorizing column carries out barrelling in the permission degassing storagetank, as against regulation requirement of strength, then on-line control system sends signal and gives the negative pressure degasification pump, open the pump housing, the negative pressure degasification pump will outgas air in the storagetank be evacuated to negative pressure (100～-400Pa) outgas, medicinal tea oil in the degassing storagetank is returned in the degassing storagetank again, again outgas by decolorizing column, in the medicinal tea oil of the degassing in the storagetank, do not have bubble till.
The present invention has also adopted the quantitative on-line monitoring method of weight:
A, the quantitative on-line monitoring method of bucket packed weight: in the bucket packet assembler, preestablish the gross weight of barreled tea oil earlier by on-line control system, the bucket packing electronics measuring apparatus that is coupled is automatically accurately weighed automatically to the weight of the medicinal tea oil of auto-filling in the medicinal tea oil bucket then, till qualified;
B, the quantitative on-line monitoring method of case packing weight: in the case packing program, preestablish the gross weight of case dress tea oil earlier by on-line control system, the case packing electronics measuring apparatus that is coupled is automatically accurately weighed automatically to the tr of having adorned some barrels barreled tea oil then, till qualified.
The present invention can carry out the identify code that product identification reads for the terminal identity scanner outside surface being provided with of tr, and the terminal identity scanner is given computer with the product identification signal that reads and carried out identification.
Claims (3)
1. the on-line monitoring method of a medicinal tea oil preparation, the tea seed is passed through pre-treatment, rolls embryo, expanded, broken, steam and fry, obtain finished product after the squeezing, decolouring, the degassing, bucket packing, case packing supervisor, it is characterized in that: in decolouring program and degassing program, adopted decolouring on-line monitoring method and degassing on-line monitoring method respectively:
A, decolouring on-line monitoring method: in the decolouring program, be separately installed with decolouring laser transmitter and decolouring laser probe in the both sides of the storagetank of decolorizing column, the decolouring laser probe is connected with the decolouring signal input part of on-line control system by lead, the decolouring signal output part of on-line control system links to each other with electromagnetic coupled decolouring pump by lead, the medicinal tea oil of squeezing or leaching enters into the decolouring storagetank of decolorizing column in GMP production line workshop, medicinal tea oil in the laser directive decolouring storagetank that the decolouring laser transmitter sends, the decolouring laser signal transmission that the decolouring laser probe will receive is given on-line control system, the colourity of the medicinal tea oil in the decolouring storagetank that on-line control system will receive be stored in that the standard chroma of medicinal tea oil compares in the on-line control system, as colourity requirement up to specification, then on-line control system sends signal and gives the decolouring magnetic valve, open the decolouring magnetic valve, allow medicinal tea oil in the decolouring storagetank to flow in the stripper column in the degassing program, as against regulation colourity requirement, then on-line control system sends signal to the electromagnetic coupled pump that decolours, open the pump housing, to decolour medicinal tea oil in the storagetank of electromagnetic coupled decolouring pump is returned in the decolorizing column again and is decoloured again, till colourity colourity requirement up to specification;
B, degassing on-line monitoring method: in degassing program, be separately installed with degassing laser transmitter and degassing laser controlling probe in the both sides of the storagetank of stripper column, degassing laser controlling probe is connected with the degassing signal input part of on-line control system by lead, the degassing signal output part of on-line control system links to each other with electromagnetic coupled degassing pump by lead, medicinal tea oil in the decolouring program enters into the degassing storagetank of stripper column, medicinal tea oil in the laser directive degassing storagetank that degassing laser transmitter sends, check whether the medicinal tea oil in the degassing storagetank exists bubble, the degassing laser signal transmission that degassing laser controlling probe will receive is given on-line control system, the degassing laser signal intensity that on-line control system will receive compares with the intensity that is stored in degassing laser signal in the on-line control system, as requirement of strength up to specification, then on-line control system sends signal and gives the decolouring magnetic valve, the decolouring magnetic valve is opened, allow the medicinal tea oil flow direction bucket packet assembler in the degassing storagetank to carry out barrelling, as against regulation requirement of strength, then on-line control system sends signal and gives the negative pressure degasification pump, open the pump housing, to outgas medicinal tea oil in the storagetank of negative pressure degasification pump is returned again in the degassing storagetank and is outgased again, do not have bubble in the medicinal tea oil in degassing storagetank till.
2. the on-line monitoring method of medicinal tea oil preparation according to claim 1 is characterized in that: also adopted the quantitative on-line monitoring method of weight:
A, the quantitative on-line monitoring method of bucket packed weight: in the bucket packet assembler, preestablish the gross weight of barreled tea oil earlier by on-line control system, the bucket packing electronics measuring apparatus that is coupled is automatically accurately weighed automatically to the weight of the medicinal tea oil of auto-filling in the medicinal tea oil bucket then, till qualified;
B, the quantitative on-line monitoring method of case packing weight: in the case packing program, preestablish the gross weight of case dress tea oil earlier by on-line control system, the case packing electronics measuring apparatus that is coupled is automatically accurately weighed automatically to the tr of having adorned some barrels barreled tea oil then, till qualified.
3. the on-line monitoring method of medicinal tea oil preparation according to claim 1, it is characterized in that: outside surface being provided with at tr can be carried out the identify code that product identification reads for the terminal identity scanner, and the terminal identity scanner is given computer with the product identification signal that reads and carried out identification.
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| Application Number | Priority Date | Filing Date | Title |
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| CN 201110041157 CN102181322B (en) | 2011-02-21 | 2011-02-21 | Method for monitoring preparation of medicinal tea oil on line |
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| Application Number | Priority Date | Filing Date | Title |
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| CN 201110041157 CN102181322B (en) | 2011-02-21 | 2011-02-21 | Method for monitoring preparation of medicinal tea oil on line |
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| CN102181322A true CN102181322A (en) | 2011-09-14 |
| CN102181322B CN102181322B (en) | 2012-12-12 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104450155A (en) * | 2014-10-25 | 2015-03-25 | 山东渤海实业股份有限公司 | Processing method for simultaneously producing squeezed flavor oil and leaching ordinary oil |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1746283A (en) * | 2005-10-14 | 2006-03-15 | 广东新大地生物科技有限公司 | Refining method of camellia oil |
| CN101914413A (en) * | 2010-04-06 | 2010-12-15 | 福建师范大学 | Low-temperature refining method of tea seed oil |
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2011
- 2011-02-21 CN CN 201110041157 patent/CN102181322B/en not_active Expired - Fee Related
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1746283A (en) * | 2005-10-14 | 2006-03-15 | 广东新大地生物科技有限公司 | Refining method of camellia oil |
| CN101914413A (en) * | 2010-04-06 | 2010-12-15 | 福建师范大学 | Low-temperature refining method of tea seed oil |
Non-Patent Citations (3)
| Title |
|---|
| 《机电一体化》 20020120 武卫等 自动打标系统的研制 第45-47页 1-3 , 第01期 * |
| 《机电工程》 20020225 武卫等 全自动打标装置的研制 第21-23页 1-3 , 第01期 * |
| 《长春光学精密机械学院学报》 19931231 邢满堂 质量控制在生产线上的应用 第52-56页 , 第01期 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104450155A (en) * | 2014-10-25 | 2015-03-25 | 山东渤海实业股份有限公司 | Processing method for simultaneously producing squeezed flavor oil and leaching ordinary oil |
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| CN102181322B (en) | 2012-12-12 |
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Granted publication date: 20121212 Termination date: 20170221 |