CN102180046A - Foaming printing method - Google Patents

Foaming printing method Download PDF

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Publication number
CN102180046A
CN102180046A CN201010573013XA CN201010573013A CN102180046A CN 102180046 A CN102180046 A CN 102180046A CN 201010573013X A CN201010573013X A CN 201010573013XA CN 201010573013 A CN201010573013 A CN 201010573013A CN 102180046 A CN102180046 A CN 102180046A
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CN
China
Prior art keywords
foaming
resin
fabric
coated
foamed resin
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Granted
Application number
CN201010573013XA
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Chinese (zh)
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CN102180046B (en
Inventor
宋承范
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WONJIN INTERNATIONAL CO Ltd
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WONJIN INTERNATIONAL CO Ltd
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Publication of CN102180046A publication Critical patent/CN102180046A/en
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Publication of CN102180046B publication Critical patent/CN102180046B/en
Expired - Fee Related legal-status Critical Current
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06QDECORATING TEXTILES
    • D06Q1/00Decorating textiles
    • D06Q1/12Decorating textiles by transferring a chemical agent or a metallic or non-metallic material in particulate or other form, from a solid temporary carrier to the textile
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B19/00Treatment of textile materials by liquids, gases or vapours, not provided for in groups D06B1/00 - D06B17/00
    • D06B19/0005Fixing of chemicals, e.g. dyestuffs, on textile materials
    • D06B19/0011Fixing of chemicals, e.g. dyestuffs, on textile materials by heated air
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C23/00Making patterns or designs on fabrics
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/564Polyureas, polyurethanes or other polymers having ureide or urethane links; Precondensation products forming them
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M17/00Producing multi-layer textile fabrics
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06QDECORATING TEXTILES
    • D06Q1/00Decorating textiles
    • D06Q1/08Decorating textiles by fixation of mechanical effects, e.g. calendering, embossing or Chintz effects, using chemical means
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06QDECORATING TEXTILES
    • D06Q1/00Decorating textiles
    • D06Q1/10Decorating textiles by treatment with, or fixation of, a particulate material, e.g. mica, glass beads
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C2700/00Finishing or decoration of textile materials, except for bleaching, dyeing, printing, mercerising, washing or fulling
    • D06C2700/31Methods for making patterns on fabrics, e.g. by application of powder dye, moiréing, embossing

Abstract

A foam printing method using polyurethane resin is provided to reduce manufacturing costs while improving quality of foamed fabric through stable foam of the fabric regardless of kinds of the fabric. A foam printing method using polyurethane resin includes the following steps: preparing a print board by selecting fabric and a design; applying the polyurethane resin to prevent foam resin and the fabric from being separated each other while preventing leakage of the foam resin to the fabric(S2); attaching the print board on the polyurethane resin; forming a foamed layer by applying the foam resin(S3); applying color ink resin on a second polyurethane resin(S5); drying the resin for 1 - 12 hours at a room temperature(S6); and foaming the resin through compulsory thermo-compression in 120-160[deg.]C for 2 - 8 seconds.

Description

The foaming print process
Technical field
The present invention relates to a kind of foaming print process of using polyurethane resin, more specifically, the present invention relates to a kind of improved foaming print process, wherein, no matter to be what type can both be expressed as the desirable design of user fabric has 3-D effect, the high-quality product that can provide production cost to reduce simultaneously.
Background technology
Usually, when using serigraphy to form pattern, on the surface of fabric, express various designs with color.Such design is expressed with the variety of way of character, figure, picture or real pictures, but is confined to plane expression always.
Therefore, recently developed and used the method for on the surface of fabric, expressing various designs with three dimensional constitution.As representative example, following method is arranged: foamed resin is attached on the fabric, makes the foamed resin foaming of adhering to by heating then, thereby three-D grain is provided.
In this example, paper, OPP, PVC etc. are as fabric.On this fabric face that is of close texture, foamed resin is coated in the design to be expressed by hand again by the operator.Then, after the coating again of finishing foamed resin, the variation (for example shrinking) in order to suppress fabric makes foamed resin in low temperature (below 100 ℃) foaming, realizes three-D grain simultaneously.
Summary of the invention
In the foaming print process according to conventional art, foamed resin is coated on the fabric by the operator is manual again.Therefore, the expression of design is difference along with the difference of operator's qualification, therefore causes the quality discrepancy of fabric finished product.
In addition, in a lot of situations, the operator can not accurately express desirable design, and design may be plotted to outside the desirable zone in the process that foamed resin is coated on again on the fabric.Given this, after the foamed resin foaming, be difficult to realize desirable design.Therefore, can not keep the homogeneous quality on the whole continuously.
As mentioned above, when on fabric, being coated with foamed resin again, the fabric that need be of close texture, for example paper, OPP or PVC, thus cause expressing limited.On the other hand, but when making foamed resin form foaming layer on common Woven fabric etc. has the fabric of loose quality, being in liquid foamed resin can flow down between the fabric quality, thereby can not use.
, but on fabric foamed resin is formed after the foaming layer, fabric is by the foaming of low-temp foaming roller herein.But, be damaged for preventing fabric, it is high to the temperature that is enough to make the foamed resin foaming that the temperature of roller does not reach, and this has hindered the even foaming of foamed resin and foaming fully.Therefore, the problem of existence is, is difficult to provide the foaming that can in fact use fabric, because can not give full expression to desirable three-D grain.
Therefore, finished the present invention, the invention provides the foaming print process of using polyurethane resin to solve the problems referred to above that prior art occurs, wherein, irrelevant with the kind of fabric, just can obtain high-quality foaming fabric by uniform and stable foaming, and can reduce production costs.
According to an aspect of the present invention, provide a kind of foaming print process of using polyurethane resin, described method comprises: preparation process S1 is used to select to wait to foam the fabric of printing and design and preparation printed panel to be expressed; The first polyurethane resin application step S2 is used for being coated on described polyurethane resin on the fabric of whole preparation or part is expressed in the design of fabric, to prevent that foamed resin from flowing out and to prevent that described foamed resin from separating with described fabric; Foamed resin application step S3 is used for described printed panel closely is attached to the described polyurethane resin that is coated on the described fabric, but and be coated with described foamed resin thereon to form foaming layer according to design described to be expressed; The second polyurethane resin application step S4 is used for covering described foamed resin on the described foamed resin that has been coated with so that the irregular foaming of described foamed resin is suppressed and makes described foamed resin described polyurethane resin to be coated on again in the mode of even height foaming; Painted step S5, be used for colored ink resin-coated on the described polyurethane resin of the second layer to express shades of colour; Drying steps S6 is used for and will be coated on the described polyurethane resin on the described fabric, described foamed resin and described colored ink resin drying; With foaming step S7, be used for the workpiece of drying is forced hot pressing, make described foamed resin foaming and expansion simultaneously, to realize three-D grain.
In the present invention, regardless of the type (loose quality or fine and closely woven quality) of fabric, just can express desirable design by using foamed resin.In addition, owing to can keep the high foaminess of homogeneous, therefore can realize accurately expressing and significantly improving 3-D effect.This has improved the quality of foaming fabric, thereby has strengthened international competitiveness.In addition, can reduce the production cost of foaming fabric, respond actively turn of the market simultaneously.
Description of drawings
That carries out in conjunction with the drawings the following specifically describes, and above-mentioned and other purposes, feature and advantage of the present invention will become clearer, among the figure:
Fig. 1 is the process chart of description according to the foaming print process of the use polyurethane resin of technology of the present invention;
Fig. 2 A~2D has shown the photo according to the foaming printed fabric of technology of the present invention, wherein, Fig. 2 A shows dermatine, and Fig. 2 B shows natural leather, Fig. 2 C shows individual layer mesh (mono-mesh) fabric, and Fig. 2 D shows interlayer mesh (sandwich-mesh) fabric; With
Fig. 3 is the photo that shows the footwear of being made by the foaming printed fabric that obtains by technology of the present invention.
The specific embodiment
Foaming print process according to preferred implementation of the present invention is described below with reference to accompanying drawings.
Fig. 1 is the process chart of description according to the foaming print process of the use polyurethane resin of technology of the present invention; Fig. 2 A~2D has shown the photo according to the foaming printed fabric of technology of the present invention, and wherein, Fig. 2 A shows dermatine, and Fig. 2 B shows natural leather, and Fig. 2 C shows the individual layer mesh fabric, and Fig. 2 D shows the interlayer mesh fabric; Fig. 3 is the photo that shows the footwear of being made by the foaming printed fabric that obtains by technology of the present invention.
In the foaming print process of use polyurethane resin according to the present invention, has the foaming printing of three-D grain by preparation process S1, the first polyurethane resin application step S2, foamed resin application step S3, the second polyurethane resin application step S4, painted step S5, drying steps S6 and foaming step S7.
In preparation process S1, select to wait the foam fabric and the design to be expressed of printing, and prepare printed panel.In the present invention, to the kind of fabric without limits, as long as described fabric can be in industrial circle actual use the, for example clothing, footwear or the like.
For example, operable not only have a fabric that is of close texture such as leather (natural leather or dermatine) etc., also has such as loose fabrics of quality such as common Woven fabric, interlayer mesh fabric, individual layer mesh fabric.
In the first polyurethane resin application step S2, be coated on polyurethane resin on the whole fabric or the design of fabric is expressed on the part, to prevent that foamed resin from flowing out by the fabric quality and to prevent that described foamed resin from separating with fabric.
In foamed resin application step S3, the printed panel close attachment in the polyurethane resin that is coated on the fabric, is coated with foamed resin thereon to form foaming layer according to design to be expressed then.
In the second polyurethane resin application step S4, on foamed resin, be coated with polyurethane resin again.The polyurethane resin that is coated with is protected foamed resin in the mode that can make the inhomogeneous foaming of foamed resin in its foaming process be suppressed.This has suppressed the loss of foamed resin, but and makes foaming layer foam with uniform height.
In painted step S5, with colored ink resin-coated on second urethane resin layer to express shades of colour.
In drying steps S6, polyurethane resin, foamed resin and colored ink that will be to be foamed resin-coated on fabric after, with fabric dry 1 hour~12 hours in room temperature (about 20 ℃~35 ℃).
In foaming step S7, be that 120 ℃~160 ℃ hot press carries out 2 seconds~8 seconds pressure hot pressing to dry workpiece by temperature.Therefore, make foamed resin foaming and expansion, thereby three-D grain is provided.
In foamed resin application step S3, foamed resin can be coated with repeatedly according to design to be expressed, thus but the alterable height that makes foaming layer.For example, the coating number of times of foamed resin (number of plies of coating) can change according to zone or the pattern in the design, thereby changes the final foaming height among the foaming step S7.As a result, can express more three-D grain.
In foaming step S7, when the surface of the hot pressing die for the treatment of to contact with described foamed resin is applied by teflon coating materials such as (Teflon), treat the surface of foaming and carry out gloss finish.Otherwise when coating processing was not carried out on the surface of hot pressing die, surface to be foamed was carried out tarnish and is handled.Therefore, by selecting these processing can show different expression.
Embodiment
Embodiment 1
According to design to be expressed polyurethane resin is coated on the surface of dermatine, makes printed panel close attachment with layoutization in the fabric face that has been coated with polyurethane resin, but be coated with foamed resin then to form foaming layer.
But after forming foaming layer, but polyurethane resin is applied to foaming layer once more, coating is used for the blue ink resin that color is expressed thereon then.Subsequently drying at room temperature workpiece 8 hours.
Dry workpiece is put into hot press, by forcing hot pressing to be foamed in 6 seconds, thereby realize the foaming printing shown in Fig. 2 A at 140 ℃.The workpiece of gained has shown highly homogeneous on the whole foamed state.
Embodiment 2
According to design to be expressed polyurethane resin is coated on the surface of natural leather, makes printed panel close attachment with layoutization in the fabric face that has been coated with polyurethane resin, but be coated with foamed resin then to form foaming layer.
But after forming foaming layer, but polyurethane resin is applied to foaming layer once more, coating is used for the pink ink resin that color is expressed thereon then.Subsequently drying at room temperature workpiece 6 hours.
Dry workpiece is put into hot press, by forcing hot pressing to be foamed in 8 seconds, thereby realize the foaming printing shown in Fig. 2 B at 120 ℃.The workpiece of gained has shown highly homogeneous on the whole foamed state.
Embodiment 3
According to design to be expressed polyurethane resin is coated on the surface of individual layer mesh fabric, makes printed panel close attachment with layoutization in the fabric face that has been coated with polyurethane resin, but be coated with foamed resin then to form foaming layer.
But after forming foaming layer, but polyurethane resin is applied to foaming layer once more, coating is used for the blue ink resin that color is expressed thereon then.Subsequently drying at room temperature workpiece 5 hours.
Dry workpiece is put into hot press, by forcing hot pressing to be foamed in 5 seconds, thereby realize the foaming printing shown in Fig. 2 C at 150 ℃.The workpiece of gained has shown highly homogeneous on the whole foamed state.
Embodiment 4
According to design to be expressed polyurethane resin is coated on the surface of interlayer mesh fabric, makes printed panel close attachment with layoutization in the fabric face that has been coated with polyurethane resin, but be coated with foamed resin then to form foaming layer.
But after forming foaming layer, but polyurethane resin is applied to foaming layer once more, coating is used for the pearl ash color ink resin that color is expressed thereon then.Subsequently drying at room temperature workpiece 12 hours.
Dry workpiece is put into hot press, by forcing hot pressing to be foamed in 7 seconds, thereby realize the foaming printing shown in Fig. 2 D at 130 ℃.The workpiece of gained has shown highly homogeneous on the whole foamed state.
In above-mentioned the present invention, when the coating foamed resin, the total height that comprises polyurethane resin, foamed resin and colored ink resin is 0.1mm.But, when the workpiece drying was also foamed by pressure hot pressing subsequently, it is even foaming on the whole.The height of foaming part is 0.4mm~0.8mm after measured, and this highly is enough to show three-D grain.
The foaming printed fabric of Huo Deing can be used as the upper of a shoe of footwear as mentioned above, as shown in Figure 3.Contrast with the another kind of situation of simple expression plane design on the fabric face, above-mentioned foaming printed fabric demonstrates the 3-D effect of height.And its color is expressed the another kind of situation that is not worse than.Therefore, described fabric has the advantage that can be applied to footwear other industrial circles in addition fully.
Although illustrative embodiments of the present invention is described for purpose of explanation, but one skilled in the art will recognize that and to carry out various modifications, interpolation and replacement and can not deviate from as scope of the present invention disclosed in the accompanying claims and essence.

Claims (3)

1. foaming print process of using polyurethane resin, described foaming print process comprises:
Preparation process S1, this step is used to select the fabric and the design to be expressed of pending foaming printing, and prepares printed panel;
The first polyurethane resin application step S2, this step is used for described polyurethane resin is coated on the described fabric of selection to prevent that foamed resin from flowing out and to prevent that described foamed resin from separating with described fabric;
Foamed resin application step S3, this step is used for described printed panel closely is attached to the described polyurethane resin that is coated on the described fabric, but and be coated with described foamed resin thereon to form foaming layer according to design described to be expressed;
The second polyurethane resin application step S4, this step is used for covering described foamed resin so that the mode that the irregular foaming of described foamed resin is suppressed is coated on described polyurethane resin on the described foamed resin that has been coated with again;
Painted step S5, this step be used for colored ink resin-coated on the described polyurethane resin of the second layer to express shades of colour;
Drying steps S6, this step is used for and will be coated on the described polyurethane resin on the described fabric, described foamed resin and described colored ink resin drying at room temperature 1 hour~12 hours; With
Foaming step S7, this step is used to make described foamed resin foaming and expands, and realizes three-D grain thus,
Wherein, in described foaming step S7, by carrying out 2 seconds~8 seconds pressure hot pressing, to the processing of foaming of the workpiece of drying, to realize described three-D grain 120 ℃~160 ℃ temperature.
2. foaming print process as claimed in claim 1 wherein, in described foamed resin application step S3, is coated with described foamed resin according to design described to be expressed repeatedly, thereby but changes the height of described foaming layer.
3. foaming print process as claimed in claim 1 wherein, in described foaming step S7, when the hot pressing die for the treatment of to contact with described foamed resin surperficial coated or not coated, treated the surface of foaming and is carried out gloss finish or matt the processing.
CN201010573013.XA 2009-12-18 2010-11-30 Foaming printing method Expired - Fee Related CN102180046B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
KR10-2009-0127021 2009-12-18
KR1020090127021A KR100961826B1 (en) 2009-12-18 2009-12-18 Foaming printing method

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CN102180046B CN102180046B (en) 2014-07-09

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CN109249717A (en) * 2017-07-12 2019-01-22 可隆科技特有限公司 Foaming printing process

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KR101359459B1 (en) * 2012-02-16 2014-02-10 하진찬 Functionality no-sewing safety-shoes and the manufacturing method
KR101424953B1 (en) * 2012-07-23 2014-08-13 박경태 Foaming printing method and foaming printed fabric thereof
KR101267618B1 (en) * 2012-11-01 2013-05-27 백주헌 Automatic resin printing method using polycarbonatediol resin
KR101526842B1 (en) * 2013-01-29 2015-06-05 손한수 Forming method for textile of forming pattern design and rubber printing forming method
KR101848062B1 (en) 2013-03-22 2018-04-12 코오롱글로텍주식회사 Exterior decoration material using polyurethane and preparing thereof
KR101367853B1 (en) * 2013-10-11 2014-02-25 김정근 Fiber contaning phase change material using foaming printing method
KR101915098B1 (en) 2014-05-14 2018-11-05 코오롱글로텍주식회사 Polyurethane-based ink for forming three-dimensional color pattern, exterior material with three-dimensional color pattern and manufacturing method of the same
KR101589428B1 (en) * 2014-12-17 2016-01-28 김정근 Foaming Printing Method Using EL.
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KR101867317B1 (en) * 2015-10-13 2018-06-14 이상우 Forming Printing Method
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CN86101786A (en) * 1985-02-21 1986-11-05 康戈勒姆公司 Produce the printable composition of embossed decorative sheets
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CN109249717B (en) * 2017-07-12 2021-04-30 可隆科技特有限公司 Foaming printing method

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Granted publication date: 20140709