CN102179561B - Plate parting machine - Google Patents
Plate parting machine Download PDFInfo
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- CN102179561B CN102179561B CN 201110057723 CN201110057723A CN102179561B CN 102179561 B CN102179561 B CN 102179561B CN 201110057723 CN201110057723 CN 201110057723 CN 201110057723 A CN201110057723 A CN 201110057723A CN 102179561 B CN102179561 B CN 102179561B
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- plate
- stone roller
- pole plate
- push rod
- cutting
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Abstract
The invention discloses a plate parting machine which comprises a feeding device and a grinding/cutting device, wherein the feeding device comprises a drive mechanism and a pushing mechanism, the drive mechanism drives the pushing mechanism to feed plates into the grinding/cutting device to carry out grinding and cutting. Because the plates are steadily fed into the grinding/cutting device at a constant speed, the length of each plate fed into the grinding/cutting device (i.e. the length of each prepared plate) can be controlled by the pushing mechanism without manually measuring the size of a corresponding pole piece on the plate to be cut, so that the sizes of the pole pieces prepared by using the plate parting machine are uniform, and the qualification rate of the pole pieces is high. In addition, because the size of each prepared pole piece is accurately controlled by the drive mechanism without carrying out multiple manual measurements, the manufacturing process of the pole piece is reduced, the measuring time is saved, and the manufacturing efficiency of the pole piece is improved.
Description
Technical field
The present invention relates to the manufacturing field of battery, be specifically related to a kind of plate parting machine.
Background technology
Lead-acid accumulator is that a class is safe, electric performance stablity, and low cost of manufacture, application is extensive, " resource recycling " energy products that can low-cost regeneration.Over past ten years, along with the day by day raising of world energy sources expanding economy and living standards of the people, lead-acid accumulator will be faced with extensively development space as " green " industry that does not consume earth resource.
In the production process of lead-acid accumulator, particularly in the production process of valve controlled sealed lead-acid accumulator, a minute blade technolgy is part important in the production technology, and minute blade technolgy is the pole piece that rectangular pole plate is formed certain size through cutting.At present in minute blade technolgy, normally adopt the mode of saw blade burst that pole plate is carried out burst, its process is: grid is made in fragmented polylith pole plate stack, then measure corresponding distance and make marks in the grid relevant position at grid according to the size of pole piece, again grid is sent to the saw blade place that runs up and cuts the pole piece that burst forms corresponding size.Because the size of the pole piece that cutting forms is by repeatedly hand dipping acquisition, the time of hand dipping cost is long, and error is larger, causes the size of the pole piece that forms to differ, the pole piece fraction defective of producing is high, production efficiency is low, thereby has increased the manufacturing cost of pole piece.
In addition, because saw blade thickness is usually larger, saw blade thickness commonly used is 2.5mm, therefore, will lose the pole plate of 2.5mm when cutting at every turn, further increase manufacturing cost, and utilize the cut surface of the pole piece that saw blade cutting forms level and smooth not, need secondary operations, reduced the production efficiency of pole piece.
Summary of the invention
The main technical problem to be solved in the present invention is to provide a kind of plate parting machine, production efficiency and the qualification rate of raising pole piece, the manufacturing cost of minimizing pole piece.
For solving the problems of the technologies described above, the invention provides a kind of plate parting machine, comprise pay-off and grind cutting apparatus, described pay-off comprises driving mechanism and pushing mechanism, and described driving mechanism drives described pushing mechanism and pole plate is pushed grinds cutting apparatus and carry out burst and grind and cut.
In an embodiment of the present invention, also comprise be used to the base that supports described pay-off and stone roller cutting apparatus, described driving mechanism comprises linear transport mechanism and is used for driving the actuator of described linear transport mechanism, described actuator is fixed on the described base, described linear transport mechanism is connected with described pushing mechanism, thus under the effect of described actuator, make described pushing mechanism near or move away from the direction of grinding cutting apparatus.
In an embodiment of the present invention, described linear transport mechanism is pinion and rack.
In an embodiment of the present invention, described pushing mechanism comprises push rod, and an end of described push rod connects the clutch end of described straight line driving mechanism, and the other end is against described pole plate.
In an embodiment of the present invention, described push rod has two, and described two push rods be arranged in parallel, and the distance between described two push rods is less than the width of pole plate.
In an embodiment of the present invention, described pay-off also comprises the reset drives part that moves up and down be used to the push rod that drives described pushing mechanism, and described reset drives part is fixed on the described base.
In an embodiment of the present invention, described stone roller cutting apparatus comprises stone roller cutting mechanism and detent mechanism, and described detent mechanism is arranged on the charging aperture front end of described stone roller cutting mechanism.
In an embodiment of the present invention, described detent mechanism below is provided with baffle plate, described baffle plate be positioned at described push rod under.
In an embodiment of the present invention, described detent mechanism comprises the positioning cylinder that is installed on the described base.
In an embodiment of the present invention, described stone roller cutting mechanism comprises and grinds the cutting knife wheels, and described stone roller cutting knife wheels comprise up and down symmetrically arranged two cutting knifes, and the spacing of described two cutting knife cooperation place blades is 0.15 to 0.22mm.
The invention has the beneficial effects as follows: wafer separator provided by the invention comprises pay-off and grinds cutting apparatus, pay-off comprises driving mechanism and pushing mechanism, driving mechanism drives pushing mechanism and pole plate is sent into is ground cutting apparatus and carry out burst and grind and cut, because pole plate by pushing mechanism at the uniform velocity, send into stably the stone roller cutting apparatus, it sends into the length (length of the pole piece that namely makes) of grinding cutting apparatus can be by driving mechanisms control, need to be on pole plate to be cut the size of the corresponding pole piece of hand dipping, therefore, the size of the pole piece that is made by this wafer separator is unified, and the qualification rate of pole piece is high.In addition, because the size of the pole piece that makes is accurately controlled by driving mechanism, do not need manual repeatedly measurement, reduced the operation that pole piece is made, saved Measuring Time, improved the efficient that pole piece is made.
Description of drawings
Fig. 1 is the structural representation of the plate parting machine of an embodiment of the present invention.
The specific embodiment
By reference to the accompanying drawings the present invention is described in further detail below by the specific embodiment.
In this example, pole plate to be cut (be undressed before large pole plate) is defined as pole plate, will be defined as pole piece through pole plate that cutting obtains (be about to obtain after the large pole plate cutting little pole plate).See also Fig. 1, the base that wafer separator in this example comprises pay-off, grinds cutting apparatus and be used for supporting pay-off, grind cutting apparatus, pay-off comprises driving mechanism 1 and pushing mechanism, and driving mechanism 1 drives pushing mechanism and pole plate 12 is sent into ground cutting apparatus and carry out burst and grind and cut.
Driving mechanism 1 bag actuator 2 and the linear transport mechanism that matches with this actuator 2, pushing mechanism is connected with linear transport mechanism, and actuator 2 drives linear transport mechanisms makes pushing mechanism to close or move away from stone roller cutting apparatus direction.Further, actuator 2 in this example can be stepper motor, linear transport mechanism comprises gear 3 and shaft-like tooth bar 4, pushing mechanism comprises push rod 5, gear 3 cooperates with stepper motor and tooth bar 4, the right-hand member of tooth bar 4 is connected with the left end of the push rod of pushing mechanism 5, and the left end of tooth bar 4 also can arrange limited block 6, is used for the distance that restriction tooth bar 4 moves horizontally to the right.
Grind cutting apparatus and comprise for stone roller and cut the stone roller cutting mechanism of pole plate 12 and be used for the detent mechanism of the position of fixed polar plate 12 that this detent mechanism is fixed on the base, is positioned at the front end that grinds the cutting mechanism charging aperture.Detent mechanism in this example can be positioning cylinder or hydraulic cylinder, and this example is elected positioning cylinder 7 as, and positioning cylinder 7 can comprise a plurality of, choose two in this example, the both sides that are arranged at pole plate to be cut 12 of symmetry are used for pole plate 12 is fixed respectively, make itself and stone roller cutting mechanism grind cutter and locate consistent.Certainly, the positioning cylinder 7 in this example also can only have 1, and is corresponding, and the opposite side of pole plate 12 to be cut can be by set up a location-plate in the relevant position, and when the location, a side of pole plate 12 is near this location-plate, and opposite side is by positioning cylinder 7 fixing getting final product.
Stone roller cutting mechanism in this example comprises stone roller cutting knife wheels 8, these stone roller cutting knife wheels 8 comprise up and down symmetrically arranged two cutting knifes 9, spacing between the two cutting knife cooperation place blades is 0.15 to 0.25mm, when pole plate 12 is cut, symmetrically arranged up and down two cutting knifes 9 cut it from the upper and lower surface of pole plate 12 simultaneously, the degree of depth of each cutting knife cutting is half of pole plate 12 thickness, therefore cut the port of pole piece smoothly without acupuncture, do not need it is carried out secondary operations, improved the qualification rate of pole piece; In addition, the thin thickness of the saw blade that the Thickness Ratio of section 9 is commonly used in this example is a lot, as can be 0.5-1mm, and therefore, when pole plate 12 was cut, the raw material of loss also can lack a lot, has reduced the cost that pole piece is made.
During work, the positioning cylinder 7 that passes through of pole plate to be cut 12 is fixed, 7 positions that limit the both sides of pole plate 12 of positioning cylinder have no effect to the movement of grinding cutting knife wheels 8 directions to pole plate 12 levels.After fixing pole plate 12, start stepper motor, stepper motor driven wheel 3 rotates, gear 3 band carry-over bars 4 move horizontally to the right, thereby the push rod 5 that is connected to tooth bar 4 right-hand members is moved right along pole plate 12 direction levels, the left end that the right-hand member of push rod 5 is resisted against pole plate 12 is pushing away pole plate 12 and is moving to the feeding mouth that grinds cutting knife wheels 8, when the length of waiting to enter the pole plate 12 of the feeding mouth that grinds cutting knife wheels 8 equals the length of pole piece, stepper motor suspends rotation, start and grind cutting knife wheels 8, make its up and down two cutting knifes 9 upper and lower surface of pole plate 12 is ground cut simultaneously, thereby obtain the pole piece of corresponding length.Wait grind cutting knife wheels 8 grind cut into after, start stepper motor and repeat said process until cut this pole plate 12.Then start stepper motor, it is rotated in the opposite direction, make push rod 5 reset to initial position.
As from the foregoing, the wafer separator in this example is when making pole piece, and the length of pole piece does not need manual repeatedly measurement, can be controlled by actuator (stepper motor).For example, the length of the pole piece that requirement makes is 10cm, and stepper motor is the 2cm per second by the speed that gear 3 and tooth bar 4 driving push rods 5 move horizontally.Then the every unlatching of stepper motor is 5 seconds, and the length that push rod 5 pushes pole plate 12 in the charging aperture that grinds cutting knife wheels 8 is 10cm, suspends stepper motor this moment, and 8 pairs of pole plates 12 of startup stone roller cutting knife wheels grind to be cut, and the length of the pole piece that obtains just is 10cm.Then repeat said process, do not need hand dipping, good reproducibility has been saved the time of repeatedly measuring, and the length uniformity of the pole piece that obtains is high, has improved manufacturing efficient and the qualification rate of pole piece.
In addition, in order further to improve the production efficiency of pole piece, the push rod 5 in this example also can play the effect of transportation pole plate 12 simultaneously.Specific as follows:
Push rod 5 in this example can be provided with two, and above-mentioned push rod 5 be arranged in parallel, distance between two push rods 5 is less than the width of pole plate 12, the left end of two push rods 5 is connected by the right-hand member of same connecting axle with tooth bar 4, the right-hand member of two push rods 5 can be provided with boss 10, the side of the close positioning cylinder 7 of boss 10 is resisted against on the pole plate 12 when work, boss 10 is higher than the upper surface of push rod 5 away from the side of positioning cylinder 7, during work, the pole plate that is positioned on the push rod 5 is resisted against on this side, prevents pole plate landing in push rod 5 moving process.Relevant position below positioning cylinder 7 is provided with baffle plate, baffle plate be positioned at above-mentioned two push rods 5 the gap under, and its width equals the width less than this gap.Link position place at the right-hand member of the left end of two push rods 5 and tooth bar 4 also is provided with the reset drives part, and this reset drives part is fixed on the base, and the same connecting axle by two push rods 5 is connected with two push rods 5, is used for driving two push rods 5 and moves up and down simultaneously.In this example, this reset drives part can be lift cylinder 11.
During work, pole plate steadily is placed on the right-hand member of two push rods 5, pole plate is resisted against on the boss 10 of push rod 5 right-hand members, then start stepper motor, repeat the process of above-mentioned promotion pole plate 12, in the process that push rod 5 moves right, the pole plate that has also driven on the push rod 5 moves horizontally to the right.When the right-hand member of push rod 5 moved near positioning cylinder 7, these pole plate 12 cuttings were complete, start lift cylinder 11, two push rods 5 are simultaneously drop-down, when push rod 5 passed through the baffle plate of positioning cylinders 7 belows, the pole plate on the push rod 5 rested on this baffle plate, and push rod 5 continues to move down until lift cylinder stops.Then start stepper motor 2 and make its counter-rotating, drive push rod 5 and be moved horizontally to initial position left, then start lift cylinder 11, make push rod 5 rise to initial height, repeat above-mentioned steps.
Therefore, push rod in this routine wafer separator also can play the effect of transportation pole plate, when n piece pole plate 12 is cut, push rod 5 is transported to positioning cylinder 7 places with n+1 piece pole plate simultaneously, the pole plate that operating personnel only need to be positioned on the baffle plate takes out, fixes, do not need manual transportation pole plate, when having reduced operating personnel's labour intensity, improved the manufacturing efficient of pole piece yet.
Above content is the further description of the present invention being done in conjunction with concrete embodiment, can not assert that implementation of the present invention is confined to these explanations.For the general technical staff of the technical field of the invention, without departing from the inventive concept of the premise, can also make some simple deduction or replace, all should be considered as belonging to protection scope of the present invention.
Claims (9)
1. a plate parting machine is characterized in that, comprises pay-off and grinds cutting apparatus, and described pay-off comprises driving mechanism and pushing mechanism, and described driving mechanism drives described pushing mechanism and pole plate is pushed grinds cutting apparatus and carry out burst and grind and cut; Described stone roller cutting apparatus comprises stone roller cutting mechanism and detent mechanism, and described detent mechanism is arranged on the charging aperture front end of described stone roller cutting mechanism; Described stone roller cutting mechanism comprises stone roller cutting knife wheels, and described stone roller cutting knife wheels comprise up and down symmetrically arranged two cutting knifes.
2. wafer separator as claimed in claim 1, it is characterized in that, also comprise be used to the base that supports described pay-off and stone roller cutting apparatus, described driving mechanism comprises linear transport mechanism and is used for driving the stepper motor of described linear transport mechanism, described stepper motor is fixed on the described base, described linear transport mechanism is connected with described pushing mechanism, thus under the effect of described stepper motor, make described pushing mechanism near or move away from the direction of grinding cutting apparatus.
3. wafer separator as claimed in claim 2 is characterized in that, described linear transport mechanism is pinion and rack.
4. wafer separator as claimed in claim 2 is characterized in that, described pushing mechanism comprises push rod, and an end of described push rod connects the clutch end of described straight line driving mechanism, and the other end is against described pole plate.
5. wafer separator as claimed in claim 4 is characterized in that, described push rod has two, and described two push rods be arranged in parallel, and the distance between described two push rods is less than the width of pole plate.
6. wafer separator as claimed in claim 4 is characterized in that, described pay-off also comprises the reset drives part that moves up and down be used to the push rod that drives described pushing mechanism, and described reset drives part is fixed on the described base.
7. wafer separator as claimed in claim 1 is characterized in that, described detent mechanism below is provided with baffle plate, and described baffle plate is under the space between described two push rods, and the width of described baffle plate is less than or equal to the distance between described two push rods.
8. wafer separator as claimed in claim 7 is characterized in that, described detent mechanism comprises the positioning cylinder that is installed on the described base.
9. wafer separator as claimed in claim 1 is characterized in that, the spacing of described two cutting knife cooperation place blades is 0.15 to 0.22mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110057723 CN102179561B (en) | 2011-03-10 | 2011-03-10 | Plate parting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110057723 CN102179561B (en) | 2011-03-10 | 2011-03-10 | Plate parting machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102179561A CN102179561A (en) | 2011-09-14 |
| CN102179561B true CN102179561B (en) | 2013-05-29 |
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ID=44565953
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110057723 Expired - Fee Related CN102179561B (en) | 2011-03-10 | 2011-03-10 | Plate parting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102179561B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102815571B (en) * | 2012-09-03 | 2014-12-17 | 四川大学 | Automatic aluminum foil cutting and feeding device |
| CN107403901B (en) * | 2017-03-03 | 2020-01-14 | 广东省智能制造研究所 | Semi-automatic sheet separating method and system for electrode plates of storage battery |
| CN108032443B (en) * | 2017-11-30 | 2019-04-30 | 重庆成维轻质墙板有限公司 | A kind of haydite wallboard excision forming method |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2708371A1 (en) * | 1977-02-26 | 1978-08-31 | Varta Batterie | Electrode plate for lead-acid accumulators - has tubes filled with active material and sealed by polyester resin |
| JPS5893162A (en) * | 1981-11-27 | 1983-06-02 | Shin Kobe Electric Mach Co Ltd | Manufacture of electrode plate for lead-acid battery |
| JPS58192265A (en) * | 1982-04-30 | 1983-11-09 | Yuasa Battery Co Ltd | Manufacture of wrapt electrode plate for lead-acid battery |
| JP2002093401A (en) * | 2000-09-11 | 2002-03-29 | Matsushita Electric Ind Co Ltd | Manufacturing method of lead-acid battery |
| CN2914340Y (en) * | 2006-04-18 | 2007-06-20 | 曾登熙 | Lead-acid storage battery plate full-automatic wafer separator |
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2011
- 2011-03-10 CN CN 201110057723 patent/CN102179561B/en not_active Expired - Fee Related
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| Publication number | Publication date |
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| CN102179561A (en) | 2011-09-14 |
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