CN202846580U - Semi-automatic back plate cutting machine for solar module machining - Google Patents
Semi-automatic back plate cutting machine for solar module machining Download PDFInfo
- Publication number
- CN202846580U CN202846580U CN201220600341.9U CN201220600341U CN202846580U CN 202846580 U CN202846580 U CN 202846580U CN 201220600341 U CN201220600341 U CN 201220600341U CN 202846580 U CN202846580 U CN 202846580U
- Authority
- CN
- China
- Prior art keywords
- workbench
- roller bearing
- semi
- backboard
- cutter
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000005520 cutting process Methods 0.000 title abstract description 16
- 238000003754 machining Methods 0.000 title 1
- 230000005540 biological transmission Effects 0.000 claims abstract description 9
- 238000010008 shearing Methods 0.000 claims description 20
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000000694 effects Effects 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 239000010410 layer Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 229920006267 polyester film Polymers 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
本实用新型公开了用于太阳能组件加工的半自动背板裁剪机，包括工作台（1）以及设置在工作台（1）上的传动装置和裁剪装置，传动装置包括上滚轴（2）和下滚轴（3），上滚轴（2）和下滚轴（3）与设置在工作台（1）上的减速齿轮（4）联动，裁剪装置包括支撑架（5）、裁剪刀（7）、气动冲压机（8）及承接板（9），支撑架（5）固定在工作台（1）上，气动冲压机（8）固定在支撑架（5）上，裁剪刀（7）固定在气动冲压机（8）的冲压杆上，承接板（9）设置在工作台（1）上。本实用新型采用上述结构，能使背板的裁剪精度更高，同时还能提高生产效率，降低操作人员的劳动强度和生产的投入。
The utility model discloses a semi-automatic backboard cutting machine for processing solar modules, which comprises a workbench (1), a transmission device and a cutting device arranged on the workbench (1), and the transmission device includes an upper roller (2) and a lower The roller (3), the upper roller (2) and the lower roller (3) are linked with the reduction gear (4) arranged on the workbench (1), and the cutting device includes a support frame (5), a cutting knife (7) , Pneumatic stamping machine (8) and receiving plate (9), the support frame (5) is fixed on the workbench (1), the pneumatic stamping machine (8) is fixed on the support frame (5), and the cutting knife (7) is fixed on the On the stamping rod of the pneumatic stamping machine (8), the receiving plate (9) is arranged on the workbench (1). The utility model adopts the above-mentioned structure, so that the cutting precision of the backboard can be higher, and the production efficiency can be improved at the same time, and the labor intensity of the operators and the investment in production can be reduced.
Description
Technical field
The utility model relates to the solar components manufacture field, specifically is used for the semi-automatic backboard cutter of solar components processing.
Background technology
The solar energy backboard is positioned at the back side of solar panel, and cell piece is played protection and supporting role, has reliable insulating properties, water preventing ability and resistance to ag(e)ing.Generally have three-decker, outer protective layer has good anti-environmental attack ability, and the intermediate layer is polyester film, has good insulating properties, and internal layer then has good adhesive property.
In the solar components process, the cutting backboard step that is absolutely necessary, cutter commonly used is divided into manually and is full-automatic at present, and great majority are manual operation.Manual operation namely is to adopt simple total man worker's operation, because the error of manual operation and the defective of instrument own, the backboard that causes this working method to cut out is easy to occur long or too short, in irregular shape problem, causes the waste of material and artificial extra input.And full automatic working no doubt efficient is high, but input cost is very high, maintenance cost is also higher simultaneously, therefore full automatic cutter uses fewerly.
The utility model content
The utility model provides the semi-automatic backboard cutter that is used for solar components processing, has solved the in the past cutting of solar energy backboard and has not reached requirement, thereby caused waste of material and increase the problem that drops into.
The utility model is that the technical solution problem is achieved through the following technical solutions: the semi-automatic backboard cutter that is used for solar components processing, comprise workbench and be arranged on transmission device and Scissoring device on the workbench, described transmission device comprises roller bearing and lower roller bearing, upper roller bearing and lower roller bearing and the reduction gearing interlock that is arranged on the workbench, described Scissoring device comprises bracing frame, shearing knife, pneumatic stamping machine and bearing plate, support frame as described above is fixed on the workbench, pneumatic stamping machine is fixed on the bracing frame, shearing knife is fixed on the punch rod of pneumatic stamping machine, and bearing plate is arranged on the workbench.
Upper roller bearing and lower roller bearing are used for clamping backboard and transmit backboard by rolling, because the rolling step-length of upper roller bearing and lower roller bearing is known, therefore can draw the carapace length of cutting by the rolling of upper roller bearing and lower roller bearing, the accuracy of the carapace length that this mode draws is compared traditional instrument and is measured higher; When carrying out cutting, under the effect of pneumatic stamping machine, shearing knife is along with punch rod moves downward, and the blade of shearing knife and bearing plate produce extruding, and backboard is cut off.
Described upper roller bearing and lower roller bearing are parallel to each other, and upper roller bearing and lower roller bearing are positioned on the same vertical curve.
The outside of described upper roller bearing and lower roller bearing is provided with Elastic plastic-rubber.Elastic plastic-rubber can make backboard compacted well, is convenient to transmit, and also avoids damaged simultaneously.
Described shearing knife is fixedly connected with the punch rod of pneumatic stamping machine by connecting plate.
The length of described connecting plate is greater than 1/2 of the length of shearing knife.
The blade of described shearing knife is positioned on the bearing plate in the projection on the workbench.
The upper surface of described bearing plate and the upper surface of workbench are positioned on the same level face.
The utility model compared with prior art has the following advantages and beneficial effect:
(1) the utility model has not only been realized the transmission of backboard by upper roller bearing and lower roller bearing are set, and can also accurately cut out required backboard size, and error is very little, and then has avoided producing extra artificial input, cutting one-time-reach-place.
(2) the utility model mode of adopting pneumatic stamping machine to cooperate with shearing knife is carried out the cutting of backboard, has substituted former hobboing cutter mode, so that the efficient of cutting obviously improves, the while is also safer.
(3) the utility model is simple to operate, is easy to realize, has not only improved production efficiency, has also reduced operating personnel's labour intensity, has further reduced input cost.
Description of drawings
Fig. 1 is overall structure schematic diagram of the present utility model.
The name that Reference numeral is corresponding is called: 1, workbench, 2, upper roller bearing, 3, lower roller bearing, 4, reduction gearing, 5, bracing frame, 6, connecting plate, 7, shearing knife, 8, pneumatic stamping machine, 9, bearing plate.
The specific embodiment
The utility model is described in further detail below in conjunction with embodiment, but embodiment of the present utility model is not limited to this.
Embodiment:
As shown in Figure 1, present embodiment comprises workbench 1 and is arranged on transmission device and Scissoring device on the workbench 1, transmission device comprises roller bearing 2 and lower roller bearing 3, upper roller bearing 2 and lower roller bearing 3 and reduction gearing 4 interlocks that are arranged on the workbench 1, Scissoring device comprises bracing frame 5, shearing knife 7, pneumatic stamping machine 8 and bearing plate 9, bracing frame 5 is fixed on the workbench 1, pneumatic stamping machine 8 is fixed on the bracing frame 5, shearing knife 7 is fixed on the punch rod of pneumatic stamping machine 8, and bearing plate 9 is arranged on the workbench 1.
As preferably, the upper roller bearing 2 of present embodiment and lower roller bearing 3 are parallel to each other, and upper roller bearing 2 and lower roller bearing 3 are positioned on the same vertical curve.
In order to obtain better to transmit effect, at the outer setting Elastic plastic-rubber of upper roller bearing 2 and lower roller bearing 3.
The shearing knife 7 of present embodiment is fixedly connected with by the punch rod of connecting plate 6 with pneumatic stamping machine 8.
The length of the connecting plate 6 of present embodiment is greater than 1/2 of the length of shearing knife 7.
The blade of the shearing knife 7 of present embodiment is positioned on the bearing plate 9 in the projection on the workbench 1.
The upper surface of the bearing plate 9 of present embodiment and the upper surface of workbench 1 are positioned on the same level face.
The operation principle of present embodiment: the backboard that will treat cutting is placed on the workbench 1, and an end of backboard is put between upper roller bearing 2 and the lower roller bearing 3, start reduction gearing 4, the rotation of upper roller bearing 2 and lower roller bearing 3 drives backboard and travels forward, and arrives suitable position, it is required backboard size, start pneumatic stamping machine 8, the punch rod of pneumatic stamping machine 8 drives shearing knife 7 and moves downward, and under the effect of bearing plate 9, backboard is cut off, finish the cutting of backboard.
Claims (7)
1. the semi-automatic backboard cutter that is used for solar components processing, it is characterized in that: comprise workbench (1) and be arranged on transmission device and Scissoring device on the workbench (1), described transmission device comprises roller bearing (2) and lower roller bearing (3), upper roller bearing (2) and lower roller bearing (3) and reduction gearing (4) interlock that is arranged on the workbench (1), described Scissoring device comprises bracing frame (5), shearing knife (7), pneumatic stamping machine (8) and bearing plate (9), support frame as described above (5) is fixed on the workbench (1), pneumatic stamping machine (8) is fixed on the bracing frame (5), shearing knife (7) is fixed on the punch rod of pneumatic stamping machine (8), and bearing plate (9) is arranged on the workbench (1).
2. the semi-automatic backboard cutter for solar components processing according to claim 1, it is characterized in that: described upper roller bearing (2) and lower roller bearing (3) are parallel to each other, and go up roller bearing (2) and lower roller bearing (3) is positioned on the same vertical curve.
3. the semi-automatic backboard cutter for solar components processing according to claim 1, it is characterized in that: the outside of described upper roller bearing (2) and lower roller bearing (3) is provided with Elastic plastic-rubber.
4. the semi-automatic backboard cutter for solar components processing according to claim 1, it is characterized in that: described shearing knife (7) is fixedly connected with by the punch rod of connecting plate (6) with pneumatic stamping machine (8).
5. the semi-automatic backboard cutter for solar components processing according to claim 4 is characterized in that: the length of described connecting plate (6) is greater than 1/2 of the length of shearing knife (7).
6. the semi-automatic backboard cutter for solar components processing according to claim 1, it is characterized in that: the blade of described shearing knife (7) is positioned on the bearing plate (9) in the projection on the workbench (1).
7. the semi-automatic backboard cutter for solar components processing according to claim 1, it is characterized in that: the upper surface of the upper surface of described bearing plate (9) and workbench (1) is positioned on the same level face.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201220600341.9U CN202846580U (en) | 2012-11-15 | 2012-11-15 | Semi-automatic back plate cutting machine for solar module machining |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201220600341.9U CN202846580U (en) | 2012-11-15 | 2012-11-15 | Semi-automatic back plate cutting machine for solar module machining |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202846580U true CN202846580U (en) | 2013-04-03 |
Family
ID=47977816
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201220600341.9U Expired - Fee Related CN202846580U (en) | 2012-11-15 | 2012-11-15 | Semi-automatic back plate cutting machine for solar module machining |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202846580U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104308881A (en) * | 2014-10-22 | 2015-01-28 | 苏州盛康光伏科技有限公司 | Photovoltaic component opening machine |
| CN110281285A (en) * | 2019-06-28 | 2019-09-27 | 张家口环欧国际新能源科技有限公司 | A kind of photovoltaic module production backboard high efficiency cutting equipment |
| CN114536467A (en) * | 2022-01-27 | 2022-05-27 | 江苏日托光伏科技股份有限公司 | Production method of high-efficiency energy-saving MWT component insulating layer |
-
2012
- 2012-11-15 CN CN201220600341.9U patent/CN202846580U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104308881A (en) * | 2014-10-22 | 2015-01-28 | 苏州盛康光伏科技有限公司 | Photovoltaic component opening machine |
| CN104308881B (en) * | 2014-10-22 | 2016-07-06 | 苏州爱康光电科技有限公司 | A kind of photovoltaic module splitting machine |
| CN110281285A (en) * | 2019-06-28 | 2019-09-27 | 张家口环欧国际新能源科技有限公司 | A kind of photovoltaic module production backboard high efficiency cutting equipment |
| CN114536467A (en) * | 2022-01-27 | 2022-05-27 | 江苏日托光伏科技股份有限公司 | Production method of high-efficiency energy-saving MWT component insulating layer |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130403 Termination date: 20171115 |