CN102178488A - Technology and device for manufacturing toilet lid with three-dimensional changing pattern - Google Patents

Technology and device for manufacturing toilet lid with three-dimensional changing pattern Download PDF

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Publication number
CN102178488A
CN102178488A CN 201110142209 CN201110142209A CN102178488A CN 102178488 A CN102178488 A CN 102178488A CN 201110142209 CN201110142209 CN 201110142209 CN 201110142209 A CN201110142209 A CN 201110142209A CN 102178488 A CN102178488 A CN 102178488A
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CN
China
Prior art keywords
toilet lid
base plate
pet film
loam cake
brush dish
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CN 201110142209
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CN102178488B (en
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许从金
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Zhejiang Hengyuan Sanitary Ware Co Ltd
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ZHEJIANG HEYUAN SANITARY INSTALLATION CO Ltd
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Publication of CN102178488A publication Critical patent/CN102178488A/en
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  • Sanitary Device For Flush Toilet (AREA)

Abstract

The invention discloses a technology and device for manufacturing a toilet lid with a three-dimensional changing pattern, and to the technical field of bathroom ware processing. The technology comprises the following steps: firstly, manufacturing the upper lid base plate and lower ring base plate of the toilet lid; then, respectively coating putty ash on the whole surface of the upper lid base plate and lower ring base plate of the toilet lid, and polishing; preparing a PET (Polyethylene terephthalate) film printed with patterns; spraying glue on the polished upper lid base plate and lower ring base plate of the toilet lid, and laminating in a vacuum laminator; after lamination, removing residual PET films; and finally, spraying the coincident crack of the PET film by utilizing varnish so as to achieve a waterproof effect. The production technology is simple; the upper lid base plate and lower ring base plate of the toilet lid are stuck with the PET film by virtue of a self-designed vacuum laminator; and upper air supply and lower air suction are utilized to guarantee good adhesiveness of the upper lid base plate and lower ring base plate of the toilet lid and the PET film. The prepared production has the advantages of three-dimensional changing pattern good visual effect and enhanced beauty.

Description

A kind of toilet lid production technology and device thereof with three-dimensional change figure
Technical field
The invention belongs to the bath articles processing technique field, be specifically related to a kind of toilet lid production technology and device thereof of the good visual effect with three-dimensional change figure.
Background technology
Bath articles is the daily life necessary article of every household, and along with the raising of people's living standard, aesthetic conceptions are updated, and quality of life is also required more and more higher, improves the attractive in appearance of bath articles, also becomes one of means of businessman's competition.Toilet lid in the market normally is made by pottery or plastic material, its surface is dull, no decoration, just the consumer buys back home and uses sticking paper etc. and decorate slightly, increase its aesthetics, but keep effect not long, and glue etc. is bonded at and is difficult on the toilet lid wiping, influence visual effect on the contrary.
Summary of the invention
At the above-mentioned problems in the prior art, the object of the present invention is to provide a kind of toilet lid production technology and device thereof of the good visual effect with three-dimensional change figure.
Described a kind of toilet lid production technology with three-dimensional change figure is characterized in that comprising the steps:
1) makes toilet lid loam cake substrate and following cycle basis plate earlier, make the limit machine with Chiba buff polishing machine or sponge toilet lid loam cake substrate and the imitative type section burr of following cycle basis panel edges are dished out;
2) the toilet lid loam cake substrate that step 1) is obtained with vulcanite scraper and scraper and the whole surface of following cycle basis plate are coated with the putty ash respectively, dry the back earlier with the sander polishing, again with manually polishing;
3) be ready to print figuratum PET film, earlier unnecessary part excised with punch press;
4) with step 2) the good toilet lid loam cake substrate of polishing and following cycle basis plate join and spray glue, putting into vacuum laminating machine preset position respectively arranges, put the PET film that step 3) processes, starting device is processed after the parameter that the equipment of adjusting needs, last air feed carries out Silicone Rubber extruding, carries out air-breathingly down with vacuum, middlely carries out work with 50-150 ℃ of constant temperature, automatically vacuum release up and down after 3-5 minute, equipment is released and is fetched product;
5) unnecessary PET film is repaiied on the product that step 4) is obtained;
6) repeating step 4) and the operating procedure of step 5), the another side of toilet lid loam cake substrate and following cycle basis plate is processed the PET film;
7) two sides that step 6) the is obtained product that is added with the PET film carries out the PET film with varnish and overlaps crack and brush, and toilet lid loam cake substrate and following cycle basis panel edges PET film is combined into shuts, and reaches waterproof effect.
Described a kind of toilet lid production technology with three-dimensional change figure is characterized in that the described toilet lid loam cake of step 1) substrate and following cycle basis plate are made by needed size with imitative type equipment by the MDF plate or is pressed into by molding apparatus by HDF needing size.
Described a kind of toilet lid production technology with three-dimensional change figure is characterized in that step 2) described putty ash mixes by pig blood, talcum powder and land plaster, and pig blood, talcum powder and the land plaster mass ratio that feeds intake is 1:2:0.1.
Described a kind of toilet lid production technology with three-dimensional change figure, the temperature that it is characterized in that the described vacuum laminating machine of step 4) is 130-150 ℃.
Described a kind of toilet lid production technology with three-dimensional change figure, the air pressure that it is characterized in that the described vacuum laminating machine of step 4) is 2-5kg, blows or inspiratory duration 20-100 controlled pressure second is 50-150kg, described air pressure return interval is 100-150 second.
Described a kind of toilet lid production technology with three-dimensional change figure is with step 2) sander that relates to, it is characterized in that described sander comprises frame, reach first conveyer belt and second conveyer belt that are equipped with successively on frame, the setting of staggering of two conveyer belts, be in the center line outside and the center line inboard of frame respectively, the centre has a transition to integrate with a little, the described first conveyer belt inboard is provided with the first bottom surface brush dish and the first positive brush dish up and down respectively, and described second conveyer belt outside is provided with the second bottom surface brush dish and the second positive brush dish up and down respectively.
Described a kind of vacuum laminating machine that step 4) is related to the toilet lid production technology of three-dimensional change figure; it is characterized in that described vacuum laminating machine comprises main machinery control room, is movably arranged on the move to left mould and the mould that moves to right of the main machinery control room left and right sides; have the cavity of be used to the to move to left mould and the mould activity that moves to right in the described main machinery control room, described cavity top is equipped with Silicone Rubber.
Described a kind of toilet lid production technology with three-dimensional change figure is with step 2) sander that relates to, it is characterized in that the described first bottom surface brush dish, the first positive brush dish, the second bottom surface brush dish and the second positive brush dish be made up of two opposite brush dishes of rotation side's body respectively, described each brush dish comprises that brush dish body and interval grafting are arranged on the hairbrush on the brush dish body, and described hairbrush is formed by the emery cloth parcel.
Described a kind of toilet lid production technology with three-dimensional change figure is characterized in that the vacuum laminating machine that step 4) relates on described the move to left mould and the mould that moves to right one group of pattern that is used to place toilet lid loam cake substrate and following cycle basis plate to be set at interval.
By adopting above-mentioned technology, compared with prior art, the present invention has following beneficial effect:
1) the present invention coats the putty ash by adopting at toilet lid loam cake substrate and following cycle basis plate, make the surface of toilet lid loam cake substrate and following cycle basis plate more smooth, used putty ash is mixed by pig blood, talcum powder and land plaster, makes easily, makes things convenient for the grinding process of back;
2) the present invention is by adopting the sander polishing of design voluntarily, and sander is simple in structure, and the polishing connectivity is good, toilet lid loam cake substrate and following cycle basis plate are polished comprehensively, and it is effective to polish, and the little position at edge is after the sander polishing, through artificial polishing, improve the quality of product again;
3) the vacuum laminating machine of the present invention by adopting design voluntarily bonding to toilet lid loam cake substrate and following cycle basis plate and PET film, by last air feed, air-breathing down, make the cohesive of toilet lid loam cake substrate and following cycle basis plate and PET film good, increase the visual effect of product;
4) technology of the present invention is simple, the three-dimensional change figure of prepared product tape, and view is effective, increases its aesthetic appearance, obtains liking of consumer.
Description of drawings
Fig. 1 is the structural representation of the sander that the present invention relates to;
Fig. 2 is the structural representation of the vacuum laminating machine that the present invention relates to.
Among the figure: 1-frame, the 2-first bottom surface brush dish, the 3-first positive brush dish, the 4-transition integrates with a little, the 5-second positive brush dish, 6-second conveyer belt, the 7-second bottom surface brush dish, 8-first conveyer belt, the 9-mould that moves to left, 10-main machinery control room, 11-cavity, 12-Silicone Rubber, 13-pattern, the 14-mould that moves to right, 15-brush dish body, the 16-hairbrush, the 17-emery cloth.
The specific embodiment
The invention will be further described below in conjunction with Figure of description:
The toilet lid production technology of the three-dimensional change of band of the present invention figure comprises the steps:
1) earlier promptly add the high density plate material that glue is pressed into by moulding press with imitative type equipment by needed size or by HDF(by wood powder with MDF plate (being the medium density fibre board (MDF) of cash purchase)) be pressed into by molding apparatus and need size to make toilet lid loam cake substrate and following cycle basis plate, make the limit machine with Chiba buff polishing machine or sponge and toilet lid loam cake substrate and following cycle basis panel edges are imitated type section burr dish out;
2) to be coated with by pig blood, talcum powder and land plaster respectively be the putty ash that 1:2:0.1 mixes by mass ratio on the whole surface of toilet lid loam cake substrate that step 1) is obtained with vulcanite scraper and scraper and following cycle basis plate, dry after being coated with, polish with sander earlier again, local place is once more with artificial polishing, remove unnecessary putty ash, make toilet lid loam cake substrate and following cycle basis plate smooth, smooth;
3) be ready to be printed with the PET film of 3-D effect pattern, vacuum coating processes for the back, aspect, earlier with earlier that the PET film is the unnecessary part excision of punch press, PET film with toilet lid loam cake base plate bonding, the outer ring extrudes vestige with punch press, the PET film bonding with cycle basis plate under the toilet lid, and the outer ring extrudes vestige with punch press, because circle is annular under the toilet lid, extrude an aperture with punch press in the middle of the PET film;
4) with step 2) the good toilet lid loam cake substrate of polishing and following cycle basis plate join and spray glue, putting into vacuum laminating machine preset position respectively arranges, put the PET film that step 3) processes, starting device is processed after the parameter that the equipment of adjusting needs, last air feed carries out the Silicone Rubber extruding, carry out air-breathing with vacuum down, work is carried out with 50-150 ℃ of constant temperature in the centre, preferred temperature is 130-150 ℃, automatically vacuum release up and down after 3-8 minute, equipment is released and is fetched product, and the air pressure of described vacuum laminating machine is 2-5kg, blow or inspiratory duration 20-100 controlled pressure second is 100-150 kg, described air pressure return interval is 100-200 second.;
5) unnecessary PET film is repaiied on the product that step 4) is obtained;
6) repeating step 4) and the operating procedure of step 5), the another side of toilet lid loam cake substrate and following cycle basis plate is processed the PET film;
7) two sides that step 6) the is obtained product that is added with the PET film carries out the PET film with varnish and overlaps crack and brush, and toilet lid loam cake substrate and following cycle basis panel edges PET film is combined into shuts, and reaches waterproof effect.
As shown in Figure 1, sander involved in the present invention comprises frame 1, reach first conveyer belt 8 and second conveyer belt 6 that are equipped with successively on frame 1, the setting of staggering of two conveyer belts, be in the center line outside and the center line inboard of frame 1 respectively, the centre has a transition to integrate with a little 4, and described first conveyer belt 8 inboards are provided with the first bottom surface brush dish, the 2 and first positive brush dish 3 up and down respectively, and described second conveyer belt 6 outsides are provided with the second bottom surface brush dish, the 7 and second positive brush dish 5 up and down respectively.
Concrete sander bruting process is: toilet lid loam cake substrate that will be to be polished or down the cycle basis plate put into first conveyer belt 8 times that sander is in the center line outside of frame 1 sidewards, under the transmission of first conveyer belt 8, transport in machine on toilet lid loam cake substrate or following cycle basis plate right side, respectively the interior survey of toilet lid loam cake substrate or following cycle basis plate is polished by the hairbrush that is wrapped with emery cloth 17 16 that is arranged on first conveyer belt, the 8 inboard first bottom surface brush dish, the 2 and first positive brush dishes 3 up and down, can swing in the brush dish course of work, to guarantee even sanding product, on the support of brush dish dust collection equipment is installed, to guarantee the cleaning of working space; Integrate with a little 4 the time when being transported to transition, toilet lid loam cake substrate or following cycle basis plate first conveyer belt 8 and second conveyer belt 6 transmit jointly, and break away from first conveyer belt 8, continue to transmit by inboard second conveyer belt 6 of the center line that is in frame 1 again, respectively the outer survey of toilet lid loam cake substrate or following cycle basis plate is polished by the hairbrush that is wrapped with emery cloth 17 16 that is arranged on first conveyer belt, 8 outsides, the second bottom surface brush dish, the 7 and second positive brush dish 5 up and down, after polishing finishes, send by second conveyer belt 6, local place makes integral surface more smooth again by manually polishing again.
As shown in Figure 2, the vacuum laminating machine that the present invention relates to, comprise main machinery control room 10, be movably arranged on the move to left mould 9 and the mould 14 that moves to right of main machinery control room 10 left and right sides, have the cavity 11 of be used to the to move to left mould 9 and mould 14 activities that move to right in the described main machinery control room 10, described cavity 11 tops are equipped with Silicone Rubber 12, on described the move to left mould 9 and the mould 14 that moves to right one group of pattern 13 that is used to place toilet lid loam cake substrate and following cycle basis plate are set at interval.
Concrete vacuum overlay film process is: will spray the toilet lid loam cake substrate for the treatment of overlay film of glue or down the cycle basis plate put into respectively on the pattern 13 on the move to left mould 9 and the mould 14 that moves to right, toilet lid loam cake substrate or down on the cycle basis plate by correct towards putting the PET film, after putting well, the mould 9 that moves to left replaces toilet lid loam cake substrate or the following cycle basis plate that will treat overlay film that slide with the mould 14 that moves to right and is transported in the cavity 11 of main machinery control room 10, ready-made switch contact back in the main machinery control room 10 shifting formwork is automatically pushed up by equipment, closed fully with the equipment patrix, when toilet lid loam cake substrate or after the cycle basis plate enters in the main machinery control room 10 down, the air pressure of described vacuum laminating machine is 2-5kg, blow or inspiratory duration 20-100 controlled pressure second is 50-150 kg described air pressure 100-200 return interval second; Start vacuum equipment after adjusting the said equipment parameter, last air feed carries out Silicone Rubber 12 parcel extruding, carry out air-breathing with vacuum down, toilet lid compacting peritonaeum is carried out with 50-130 degree centigrade of left and right sides constant temperature in the centre, automatic vacuum is up and down backed off and is left patrix after 3-8 minute, ready-made switch contact back is released, and shifting formwork fetches product after releasing.

Claims (9)

1. the toilet lid production technology with three-dimensional change figure is characterized in that comprising the steps:
1) makes toilet lid loam cake substrate and following cycle basis plate earlier, make the limit machine with Chiba buff polishing machine or sponge toilet lid loam cake substrate and the imitative type section burr of following cycle basis panel edges are dished out;
2) the toilet lid loam cake substrate that step 1) is obtained with vulcanite scraper and scraper and the whole surface of following cycle basis plate are coated with the putty ash respectively, dry the back earlier with the sander polishing, again with manually polishing;
3) be ready to print figuratum PET film, earlier unnecessary part excised with punch press;
4) with step 2) the good toilet lid loam cake substrate of polishing and following cycle basis plate join and spray glue, putting into vacuum laminating machine preset position respectively arranges, put the PET film that step 3) processes, starting device is processed after the parameter that the equipment of adjusting needs, last air feed carries out Silicone Rubber extruding, carries out air-breathingly down with vacuum, middlely carries out work with 50-150 ℃ of constant temperature, automatically vacuum release up and down after 3-8 minute, equipment is released and is fetched product;
5) unnecessary PET film is repaiied on the product that step 4) is obtained;
6) repeating step 4) and the operating procedure of step 5), the another side of toilet lid loam cake substrate and following cycle basis plate is processed the PET film;
7) two sides that step 6) the is obtained product that is added with the PET film carries out the PET film with varnish and overlaps crack and brush, and toilet lid loam cake substrate and following cycle basis panel edges PET film is combined into shuts, and reaches waterproof effect.
2. a kind of toilet lid production technology with three-dimensional change figure according to claim 1 is characterized in that the described toilet lid loam cake of step 1) substrate and following cycle basis plate are made by needed size with imitative type equipment by the MDF plate or is pressed into by molding apparatus by HDF needing size.
3. a kind of toilet lid production technology with three-dimensional change figure according to claim 1 is characterized in that step 2) described putty ash mixes by pig blood, talcum powder and land plaster, and pig blood, talcum powder and the land plaster mass ratio that feeds intake is 1:2:0.1.
4. a kind of toilet lid production technology with three-dimensional change figure according to claim 1, the temperature that it is characterized in that the described vacuum laminating machine of step 4) is 130-150 ℃.
5. a kind of toilet lid production technology according to claim 1 with three-dimensional change figure, the air pressure that it is characterized in that the described vacuum laminating machine of step 4) is 2-5kg, blow or inspiratory duration 20-100 controlled pressure second is 50-150 kg, described air pressure return interval is 100-200 second.
6. a kind of toilet lid production technology with three-dimensional change figure according to claim 1 is with step 2) sander that relates to, it is characterized in that described sander comprises frame (1), reach first conveyer belt (8) and second conveyer belt (6) that are equipped with successively on frame (1), the setting of staggering of two conveyer belts, be in the center line outside and the center line inboard of frame (1) respectively, there is the transition point (4) that integrates with the centre, described first conveyer belt (8) inboard is provided with the first bottom surface brush dish (2) and the first positive brush dish (3) up and down respectively, and described second conveyer belt (6) outside is provided with the second bottom surface brush dish (7) and the second positive brush dish (5) up and down respectively.
7. a kind of vacuum laminating machine that step 4) is related to the toilet lid production technology of three-dimensional change figure according to claim 1, it is characterized in that described vacuum laminating machine comprises main machinery control room (10), is movably arranged on the mould that moves to left (9) and the mould that moves to right (14) of main machinery control room (10) left and right sides, have in the described main machinery control room (10) and be used to move to left mould (9) and the movable cavity (11) of the mould that moves to right (14), described cavity (11) top is equipped with Silicone Rubber (12).
8. a kind of toilet lid production technology with three-dimensional change figure according to claim 6 is with step 2) sander that relates to, it is characterized in that the described first bottom surface brush dish (2), the first positive brush dish (3), the second bottom surface brush dish (7) and the second positive brush dish (5) be made up of two opposite brush dishes of rotation side's body respectively, described each brush dish comprises that brush dish body (15) and interval grafting are arranged on the hairbrush (16) on the brush dish body (15), and described hairbrush (16) is formed by emery cloth (17) parcel.
9. a kind of toilet lid production technology with three-dimensional change figure according to claim 7 is the vacuum laminating machine that step 4) relates to, and it is characterized in that described mould that moves to left (9) and the mould that moves to right (14) are gone up one group of pattern (13) that is used to place toilet lid loam cake substrate and following cycle basis plate is set at interval.
CN 201110142209 2011-05-30 2011-05-30 Technology and device for manufacturing toilet lid with three-dimensional changing pattern Active CN102178488B (en)

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CN102178488B CN102178488B (en) 2013-03-06

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105499932A (en) * 2016-01-13 2016-04-20 台州市中港化建有限公司 Closestool cover plate machining process
CN112806890A (en) * 2020-12-30 2021-05-18 贵州思特技术有限公司 Manufacturing method of toilet lid embedded with stainless steel sheet
CN113305972A (en) * 2021-06-16 2021-08-27 东莞市亿家卫浴科技有限公司 Preparation process of environment-friendly soft-seat toilet lid

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1113252A (en) * 1994-06-10 1995-12-13 赵昌寿 Pig blood putty formula and production process
CN2635001Y (en) * 2003-08-04 2004-08-25 何裕铭 Sanitary bath utensil shell body plate material having flowered pattern layer
CN1720847A (en) * 2004-07-14 2006-01-18 临海市弘南洁具有限公司 Method for manufacturing toilet seat cover ring
CN2766753Y (en) * 2005-02-05 2006-03-29 许从金 Over laying toilet seat cover
CN201131702Y (en) * 2007-12-10 2008-10-15 上海杜美塑料五金制品有限公司 Toilet loop, lid with colorful cushion
CN101664289A (en) * 2009-09-16 2010-03-10 周廷芳 Toilet cover and surface coating technique thereof
CN201631101U (en) * 2009-09-29 2010-11-17 台州汇源洁具有限公司 Toilet lid with decorative patterns

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1113252A (en) * 1994-06-10 1995-12-13 赵昌寿 Pig blood putty formula and production process
CN2635001Y (en) * 2003-08-04 2004-08-25 何裕铭 Sanitary bath utensil shell body plate material having flowered pattern layer
CN1720847A (en) * 2004-07-14 2006-01-18 临海市弘南洁具有限公司 Method for manufacturing toilet seat cover ring
CN2766753Y (en) * 2005-02-05 2006-03-29 许从金 Over laying toilet seat cover
CN201131702Y (en) * 2007-12-10 2008-10-15 上海杜美塑料五金制品有限公司 Toilet loop, lid with colorful cushion
CN101664289A (en) * 2009-09-16 2010-03-10 周廷芳 Toilet cover and surface coating technique thereof
CN201631101U (en) * 2009-09-29 2010-11-17 台州汇源洁具有限公司 Toilet lid with decorative patterns

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105499932A (en) * 2016-01-13 2016-04-20 台州市中港化建有限公司 Closestool cover plate machining process
CN112806890A (en) * 2020-12-30 2021-05-18 贵州思特技术有限公司 Manufacturing method of toilet lid embedded with stainless steel sheet
CN113305972A (en) * 2021-06-16 2021-08-27 东莞市亿家卫浴科技有限公司 Preparation process of environment-friendly soft-seat toilet lid

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Address after: The coastal city of Taizhou City, Zhejiang province 317000 East Road Zhejiang Economic Development Zone Hengyuan Sanitary Ware Co. Ltd.

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Address before: The coastal city of Taizhou City, Zhejiang province 317000 East Road Zhejiang Economic Development Zone Hengyuan Sanitary Ware Co. Ltd.

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Denomination of invention: A production process of toilet seat cover with three-dimensional changing diagram

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