CN102177945A - Method and device for processing cakes - Google Patents

Method and device for processing cakes Download PDF

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Publication number
CN102177945A
CN102177945A CN 201110115429 CN201110115429A CN102177945A CN 102177945 A CN102177945 A CN 102177945A CN 201110115429 CN201110115429 CN 201110115429 CN 201110115429 A CN201110115429 A CN 201110115429A CN 102177945 A CN102177945 A CN 102177945A
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raw material
cake
fluid
egg white
yolk
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CN 201110115429
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CN102177945B (en
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黎泽荣
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Abstract

The invention provides a method and device for processing cakes. The method comprises the following steps: preparation of egg white raw materials of liquid cakes, storage of egg white raw materials of liquid cakes, preparation of yolk raw materials of liquid cakes, aeration of egg white raw materials of liquid cakes, mixture of yolk raw materials of liquid cakes and aerated egg white raw materials of liquid cakes and formation baking of mixture of liquid cakes. Compared with the prior art, the method has the advantages of continuous production, convenient control of the swelling degree and the swelling uniformity of cakes, easy regulation of the air capacity of cakes as required, insusceptibility to manpower and human factors and the like.

Description

A kind of processing method of cake and device
Technical field
The present invention relates to a kind of processing method and device of food.
Background technology
The processing of existing maple wind (snow virtue) cake (hereinafter to be referred as cake) generally is that egg white, yolk separate earlier; put into the agitator of beating eggs after in batches albumen and sugar, pH value conditioning agent being mixed and stir inflation; be placed on manual together mixing with yolk and flour mixture in proportion then, the injection molding or the baking that is shaped form.Have suffered journey and control, rely on operative employee's experience to differentiate the uniformity of gas charging degree and mixing by manually-operated.This kind method, labour intensity is big, batch and human factor how to cause the deviation of quality control easily, also exist since small batch production cause material loss many and cause increase the discharging nutrient rich may, environmental protection and wastewater treatment are had a negative impact.
Summary of the invention
Goal of the invention of the present invention is to provide a kind of can mechanization produces continuously, and can effectively control degrees of expansion, the expansion uniformity and the taste of egg cake during the course, regulates the processing method and the device of cake air capacity easily as required.
The processing method of cake of the present invention is to realize like this, comprise the preparation of fluid cake egg white raw material, fluid cake egg white raw material storage is got the raw materials ready, the preparation of fluid cake yolk raw material, the storage of fluid cake yolk raw material is got the raw materials ready, the inflation of fluid cake egg white raw material, fluid cake yolk raw material and aerated fluid cake egg white raw material mix, the moulding baking of fluid cake mixed material, the preparation of fluid cake egg white raw material is to comprise that with what constitute fluid cake egg white raw material egg is clear, sugar, the pH value conditioning agent, water fully stirs in interior raw material drops into a mixing bowl, the various raw materials that constitute fluid cake egg white raw material are fully mixed, dissolving becomes fluid, then, fluid cake egg white feedstock pump is delivered to fluid cake egg white raw material storage get the raw materials ready, it is with fluid cake egg white raw material storage and continuously to the gas replenishment process accommodating fluid cake egg white raw material of fluid cake egg white raw material that fluid cake egg white raw material storage is got the raw materials ready; The preparation of fluid cake yolk raw material is will constitute the raw material that comprises egg yolk, flour, flavoring, water of fluid cake yolk raw material to drop into fully stirring in a mixing bowl, make the various raw materials that constitute fluid cake yolk raw material fully be mixed into fluid (batter), then, fluid cake yolk feedstock pump is delivered to fluid cake yolk raw material storage get the raw materials ready, it is with fluid cake yolk raw material storage and continuously to fluid cake yolk raw material and aerated fluid cake egg white raw material mixed process accommodating fluid cake yolk raw material that the storage of fluid cake yolk raw material is got the raw materials ready; The inflation of fluid cake egg white raw material is fluid cake egg white raw material and gas to be imported to have in the thermoregulator fluids/gases agitator continuously mix, gas is blended in the fluid cake egg white raw material under pressure control fully, the aerated fluid cake egg white foam-like raw material that is mixed with gas arrives mixed processes through pipeline, fluid cake yolk raw material and aerated fluid cake egg white raw material are in continuous quiet should the mixing in the blender of duct type, and the moulding roasting procedure that mixed fluid cake raw material is sent into through pipeline again carries out the moulding baking.The present invention is owing to separate with yolk, egg white that batch mixes becomes to be fluid material and through the storage subsequent production process without interruption of getting the raw materials ready, utilize the good characteristic of holding gas of egg white, employing earlier has thermoregulator fluids/gases agitator convection cell cake egg white raw material and inflates, and then mix with fluid cake yolk raw material, like this, whole process of production can be carried out continuously, and degrees of expansion, the expansion uniformity of convenient in process of production control cake, regulate the cake air capacity easily as required.
Here, in order to guarantee the quality of fluid cake yolk raw material, fluid cake egg white raw material, before convection cell cake egg white raw material is inflated, elder generation's convection cell cake egg white raw material filters, curdled milk thing, bulk fixture in the fluid cake egg white raw material are filtered out, before fluid cake yolk raw material enters fluid cake yolk raw material and aerated fluid cake protein raw materials mixed processes, elder generation's convection cell cake yolk raw material filters, and curdled milk thing, bulk fixture in the fluid cake yolk raw material are filtered out.
In order to make fluid cake yolk raw material, fluid cake egg white raw material have stable physical performance, can be according to the environment for use requirement, convection cell cake yolk raw material, fluid cake egg white raw material carry out the constant temperature storage and get the raw materials ready.
The processing unit (plant) of cake of the present invention is to realize like this, comprise fluid cake egg white raw material a mixing bowl, fluid cake egg white raw material accumulator, fluid cake yolk raw material a mixing bowl, fluid cake yolk raw material accumulator, have thermoregulator fluids/gases agitator, blender, first delivery pump, second delivery pump, the 3rd delivery pump, the 4th delivery pump, pipeline leaves standstill blender, the fluid outlet of fluid cake yolk raw material a mixing bowl is connected with fluid cake yolk raw material accumulator by first delivery pump, fluid cake yolk raw material accumulator fluid outlet is connected with blender by the 3rd delivery pump, the fluid outlet of fluid cake egg white raw material a mixing bowl is connected with fluid cake egg white raw material accumulator by second delivery pump, fluid cake egg white raw material accumulator fluid outlet by the 4th delivery pump with have thermoregulator fluids/gases agitator material inlet and be connected, source of the gas with have thermoregulator fluids/gases agitator material inlet and be connected, have thermoregulator fluids/gases agitator material outlet by valve respectively with blender, the moulding baking system is connected.During work, by fluid cake yolk raw material a mixing bowl, fluid cake yolk raw material accumulator is with yolk, flour, flavoring, water is mixed to make fluid cake yolk raw material and stores and get the raw materials ready, by fluid cake egg white raw material a mixing bowl, fluid cake egg white raw material accumulator is with egg white, sugar, the pH value conditioning agent, the water mixing manufacture is fluid cake egg white raw material and stores gets the raw materials ready, then, with fluid cake egg white raw material, gas imports simultaneously respectively and has thermoregulator fluids/gases agitator and inflate mixing, delivers to the moulding baking system after the fluid cake yolk raw material that the fluid cake egg white raw material after the inflation is come with the 3rd delivery pump pumping of fluid cake yolk raw material accumulator by valve mixes by blender.
Here, at the 4th delivery pump and have between thermoregulator fluids/gases agitator material inlet and be provided with filter, be used for filtering curdled milk thing, the bulk fixture of fluid cake egg white raw material, between the 3rd delivery pump and blender, be provided with filter, be used for filtering curdled milk thing, the bulk fixture of fluid cake yolk raw material.
The cylinder shell outside of fluid cake yolk raw material accumulator is provided with interlayer, and circulation has the constant temperature media in the interlayer, and the cylinder shell outside of fluid cake egg white raw material accumulator is provided with interlayer, and circulation has the constant temperature media in the interlayer.Like this, fluid foods just can transfer out in suitable temperature current downflow when being necessary, has guaranteed the physical property of fluid foods.
The present invention is except that dividing the egg production on being applied in maple wind (snow virtue) cake, utilize the fluid outlet of fluid cake yolk raw material a mixing bowl to be connected with fluid cake yolk raw material accumulator by first delivery pump, with have thermoregulator fluids/gases agitator material inlet and be connected, source of the gas with have thermoregulator fluids/gases agitator material inlet and be connected, have thermoregulator fluids/gases agitator material outlet and pass through valve, the path production that the moulding baking system is connected is regardless of traditional cake of egg, realizes that the difference of same corollary system is produced product and working method conversion.
Compared with the prior art the present invention has and can produce continuously, the degrees of expansion of convenient control cake, the expansion uniformity, regulates the cake air capacity as required easily, is not subjected to the advantage of staff and artificial factor etc.
Description of drawings:
Fig. 1 is a structural representation of the present invention.
The specific embodiment:
Now in conjunction with the accompanying drawings and embodiments the present invention is done and describes in further detail:
The processing method of cake of the present invention is to realize like this, comprise the preparation of fluid cake egg white raw material, fluid cake egg white raw material storage is got the raw materials ready, the preparation of fluid cake yolk raw material, the storage of fluid cake yolk raw material is got the raw materials ready, the inflation of fluid cake egg white raw material, fluid cake yolk raw material and aerated fluid cake egg white raw material mix, the moulding baking of fluid cake mixed material, the preparation of fluid cake egg white raw material is to comprise that with what constitute fluid cake egg white raw material egg is clear, sugar, the pH value conditioning agent, water fully stirs in interior raw material drops into a mixing bowl, the various raw materials that constitute fluid cake egg white raw material are fully mixed, dissolving becomes fluid, then, fluid cake egg white feedstock pump is delivered to fluid cake egg white raw material storage get the raw materials ready, it is fluid cake egg white raw material to be carried out that constant temperature stores and continuously to the gas replenishment process accommodating fluid cake egg white raw material of fluid cake egg white raw material that fluid cake egg white raw material storage is got the raw materials ready; The preparation of fluid cake yolk raw material is to constitute the egg yolk that comprises of fluid cake yolk raw material, flour, flavoring, water fully stirs in interior raw material drops into a mixing bowl, make the various raw materials that constitute fluid cake yolk raw material fully be mixed into fluid (batter), then, fluid cake yolk feedstock pump is delivered to fluid cake yolk raw material storage get the raw materials ready, it is fluid cake yolk raw material to be carried out constant temperature store also continuously to fluid cake yolk raw material and aerated fluid cake egg white raw material mixed process accommodating fluid cake yolk raw material that the storage of fluid cake yolk raw material is got the raw materials ready; The inflation of fluid cake egg white raw material is fluid cake egg white raw material and gas to be imported to have in the thermoregulator fluids/gases agitator continuously mix, gas is blended in the fluid cake egg white raw material under pressure control fully, the aerated fluid cake egg white foam-like raw material that is mixed with gas arrives mixed processes through pipeline, fluid cake yolk raw material and aerated fluid cake egg white raw material are in continuous quiet should the mixing in the blender of duct type, and the moulding roasting procedure that mixed fluid cake raw material is sent into through pipeline again carries out the moulding baking.
Before convection cell cake egg white raw material is inflated, elder generation's convection cell cake egg white raw material filters, curdled milk thing, bulk fixture in the fluid cake egg white raw material are filtered out, before fluid cake yolk raw material enters fluid cake yolk raw material and aerated fluid cake protein raw materials mixed processes, elder generation's convection cell cake yolk raw material filters, and curdled milk thing, bulk fixture in the fluid cake yolk raw material are filtered out.
As shown in the figure, the processing unit (plant) of cake of the present invention is to realize like this, comprise fluid cake yolk raw material a mixing bowl 1, fluid cake yolk raw material accumulator 2, fluid cake egg white raw material a mixing bowl 3, fluid cake egg white raw material accumulator 4, have thermoregulator fluids/gases agitator 5, pipeline leaves standstill blender 6, first delivery pump 7, second delivery pump 8, the 3rd delivery pump 9, the 4th delivery pump 10, the fluid outlet of fluid cake yolk raw material a mixing bowl 1 is by first delivery pump 7, valve 11 is connected with fluid cake yolk raw material accumulator 2, fluid cake yolk raw material accumulator 2 fluid outlets are by the 3rd delivery pump 9, valve 14 is connected with blender 6, valve 11 another roads can be back to fluid cake yolk raw material a mixing bowl 1, with convenient fluid cake yolk raw material when undesirable, again stir, the fluid outlet of fluid cake egg white raw material a mixing bowl 3 is connected with fluid cake egg white raw material accumulator 4 by second delivery pump 8, fluid cake egg white raw material accumulator 4 fluid outlets are by the 4th delivery pump 10, valve 12 with have thermoregulator fluids/gases agitator 5 material inlets and be connected, source of the gas 13 with have thermoregulator fluids/gases agitator 5 material inlets and be connected, valve 12 another roads link to each other with valve 14, so that whenever necessary, the material importing of fluid cake yolk raw material accumulator 2 is had in the thermoregulator fluids/gases agitator 5, have thermoregulator fluids/gases agitator 5 material outlets and leave standstill blender 6 with pipeline respectively by valve 15, moulding baking system 16 is connected.
At the 4th delivery pump 10 and have between thermoregulator fluids/gases agitator 5 material inlets and be provided with filter 17, be provided with filter 18 at the 3rd delivery pump 9 and 6 in blender.
The cylinder shell outside of fluid cake yolk raw material accumulator 2 is provided with interlayer 19, and circulation has the constant temperature media in the interlayer 19, and the cylinder shell outside of fluid cake egg white raw material accumulator 4 is provided with interlayer 20, and circulation has the constant temperature media in the interlayer 20.
In order to guarantee that fluid cake egg white raw material keeps stable physical performance in storing melting process, in fluid cake egg white raw material accumulator 4, be provided with agitator 22, by certain stirring operation, make fluid cake egg white raw material keep stable physical performance.
Fluid cake yolk raw material a mixing bowl 1, fluid cake yolk raw material accumulator 2, fluid cake egg white raw material accumulator 4 are provided with automatic cleaning apparatus 21, clean to make things convenient for convection cell cake yolk raw material a mixing bowl 1, fluid cake yolk raw material accumulator 2.
First delivery pump 7, second delivery pump 8 adopt the rotator type delivery pump, and the 3rd delivery pump 9, the 4th delivery pump 10 adopt the screw delivery pump, adopt the screw delivery pump can increase the discharge pressure of material, and the while also can be exactly according to the amount convey materials of setting.

Claims (9)

1. the processing method of a cake, it is characterized in that comprising the preparation of fluid cake egg white raw material, fluid cake egg white raw material storage is got the raw materials ready, the preparation of fluid cake yolk raw material, the storage of fluid cake yolk raw material is got the raw materials ready, the inflation of fluid cake egg white raw material, fluid cake yolk raw material and aerated fluid cake egg white raw material mix, the moulding baking of fluid cake mixed material, the preparation of fluid cake egg white raw material is to comprise that with what constitute fluid cake egg white raw material egg is clear, sugar, the pH value conditioning agent, water fully stirs in interior raw material drops into a mixing bowl, the various raw materials that constitute fluid cake egg white raw material are fully mixed, dissolving becomes fluid, then, fluid cake egg white feedstock pump is delivered to fluid cake egg white raw material storage get the raw materials ready, it is with fluid cake egg white raw material storage and continuously to the gas replenishment process accommodating fluid cake egg white raw material of fluid cake egg white raw material that fluid cake egg white raw material storage is got the raw materials ready; The preparation of fluid cake yolk raw material is will constitute the raw material that comprises egg yolk, flour, flavoring, water of fluid cake yolk raw material to drop into fully stirring in a mixing bowl, make the various raw materials that constitute fluid cake yolk raw material fully be mixed into fluid, then, fluid cake yolk feedstock pump is delivered to fluid cake yolk raw material storage get the raw materials ready, it is with fluid cake yolk raw material storage and continuously to fluid cake yolk raw material and aerated fluid cake egg white raw material mixed process accommodating fluid cake yolk raw material that the storage of fluid cake yolk raw material is got the raw materials ready; The inflation of fluid cake egg white raw material is fluid cake egg white raw material and gas to be imported to have in the thermoregulator fluids/gases agitator continuously mix, gas is blended in the fluid cake egg white raw material under pressure control fully, the aerated fluid cake egg white foam-like raw material that is mixed with gas arrives mixed processes through pipeline, fluid cake yolk raw material and aerated fluid cake egg white raw material are in continuous quiet should the mixing in the blender of duct type, and the moulding roasting procedure that mixed fluid cake raw material is sent into through pipeline again carries out the moulding baking.
2. the processing method of cake according to claim 1, it is characterized in that before convection cell cake egg white raw material is inflated, elder generation's convection cell cake egg white raw material filters, curdled milk thing, bulk fixture in the fluid cake egg white raw material are filtered out, before fluid cake yolk raw material enters fluid cake yolk raw material and aerated fluid cake protein raw materials mixed processes, elder generation's convection cell cake yolk raw material filters, and curdled milk thing, bulk fixture in the fluid cake yolk raw material are filtered out.
3. the processing method of cake according to claim 1 and 2 is characterized in that convection cell cake yolk raw material, fluid cake egg white raw material carry out the constant temperature storage and get the raw materials ready.
4. the processing unit (plant) of a cake, it is characterized in that comprising fluid cake yolk raw material a mixing bowl, fluid cake yolk raw material accumulator, fluid cake egg white raw material a mixing bowl, fluid cake egg white raw material accumulator, have thermoregulator fluids/gases agitator, blender, first delivery pump, second delivery pump, the 3rd delivery pump, the 4th delivery pump, the fluid outlet of fluid cake yolk raw material a mixing bowl is connected with fluid cake yolk raw material accumulator by first delivery pump, fluid cake yolk raw material accumulator fluid outlet is connected with blender by the 3rd delivery pump, the fluid outlet of fluid cake egg white raw material a mixing bowl is connected with fluid cake egg white raw material accumulator by second delivery pump, fluid cake egg white raw material accumulator fluid outlet by the 4th delivery pump with have thermoregulator fluids/gases agitator material inlet and be connected, source of the gas with have thermoregulator fluids/gases agitator material inlet and be connected, have thermoregulator fluids/gases agitator material outlet by valve respectively with blender, the moulding baking system is connected.
5. the processing unit (plant) of cake according to claim 4, it is characterized in that at the 4th delivery pump and have between thermoregulator fluids/gases agitator material inlet being provided with filter, between the 3rd delivery pump and blender, be provided with filter, be used for filtering curdled milk thing, the bulk fixture of fluid cake yolk raw material.
6. according to the processing unit (plant) of claim 4 or 5 described cakes, the cylinder shell outside that it is characterized in that fluid cake yolk raw material accumulator is provided with interlayer, circulation has the constant temperature media in the interlayer, the cylinder shell outside of fluid cake egg white raw material accumulator is provided with interlayer, and circulation has the constant temperature media in the interlayer.
7. the processing unit (plant) of cake according to claim 6 is characterized in that being provided with agitator in fluid cake egg white raw material accumulator.
8. the processing unit (plant) of cake according to claim 7 is characterized in that fluid cake yolk raw material a mixing bowl, fluid cake yolk raw material accumulator, fluid cake egg white raw material accumulator are provided with automatic cleaning apparatus.
9. according to claim 4 or 5 or 7 or the processing unit (plant) of described cake, it is characterized in that first delivery pump, second delivery pump adopt the rotator type delivery pump, the 3rd delivery pump, the 4th delivery pump adopt the screw delivery pump.
CN 201110115429 2011-05-05 2011-05-05 Method and device for processing cakes Active CN102177945B (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102210481A (en) * 2011-05-19 2011-10-12 黎泽荣 Method and device for continuously producing aerated foods
CN106108717A (en) * 2016-08-31 2016-11-16 天津市津乐园食品股份有限公司 A kind of cake processing albumen and egg yolk agitating device
CN106912519A (en) * 2015-12-25 2017-07-04 河南工业大学 It is a kind of to add the method that albumen dispensing improves characteristics of cake
CN108041110A (en) * 2018-01-23 2018-05-18 佛山市雅路斯工业设备有限公司 A kind of material inflation method and device with pellet
CN112826342A (en) * 2021-01-29 2021-05-25 赵俊福 Household rapid cake making equipment

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2053850U (en) * 1989-06-15 1990-03-07 陈再安 Stirring and charging device for making cake
CN101990921A (en) * 2009-08-13 2011-03-30 杨丽 Method for making cake

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2053850U (en) * 1989-06-15 1990-03-07 陈再安 Stirring and charging device for making cake
CN101990921A (en) * 2009-08-13 2011-03-30 杨丽 Method for making cake

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
《焙烤食品加工技术》 20080531 顾宗珠 戚风蛋糕制作工艺 化学工业出版社 第148-150页 1-9 , *
《第一次血烘焙》 20090131 信太康代 等 柠檬戚风蛋糕 辽宁科学技术出版社 第8-9页 1-9 , *

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102210481A (en) * 2011-05-19 2011-10-12 黎泽荣 Method and device for continuously producing aerated foods
CN106912519A (en) * 2015-12-25 2017-07-04 河南工业大学 It is a kind of to add the method that albumen dispensing improves characteristics of cake
CN106108717A (en) * 2016-08-31 2016-11-16 天津市津乐园食品股份有限公司 A kind of cake processing albumen and egg yolk agitating device
CN108041110A (en) * 2018-01-23 2018-05-18 佛山市雅路斯工业设备有限公司 A kind of material inflation method and device with pellet
CN112826342A (en) * 2021-01-29 2021-05-25 赵俊福 Household rapid cake making equipment
CN112826342B (en) * 2021-01-29 2024-01-30 台峡食品有限公司 Household rapid cake making equipment

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C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
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C35 Partial or whole invalidation of patent or utility model
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Commission number: 4W103110

Conclusion of examination: Declaring the patent right of invention patent No. 201110115429.1 invalid, and continuing to maintain the patent on the basis of 4-9 1-3.

Decision date of declaring invalidation: 20141222

Decision number of declaring invalidation: 24587

Denomination of invention: Method and device for processing cakes

Granted publication date: 20130123

Patentee: Li Zerong