CN102174740A - Sizing agent for slashing hemp yarn and preparation process thereof - Google Patents
Sizing agent for slashing hemp yarn and preparation process thereof Download PDFInfo
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Abstract
The invention discloses a sizing agent for splashing a hemp yarn and a preparation process thereof. According to the formula, the sizing agent for splashing the hemp yarn comprises the following components by weight: 90 to 110 kg of potato, 20 to 30 kg of phosphate modified starch, 35 to 40 kg of azodicarbonamide (ADC), 2 to 4 kg of wax sheet, 1.5 to 2.5 kg of glycerin, 1.5 to 2.5 kg of antistatic agent and 690 to 730 kg of water. The preparation process comprises the following steps of: putting the water into a high-pressure size mixing kettle; starting a stirrer, and slowly stirring; putting the potato, the phosphate modified starch, the ADC, the wax sheet, the glycerin and the antistatic agent into the size mixing kettle; stirring at the speed of 960 revolutions/minute; soaking for 10 to 20 minutes; introducing steam, and heating to the temperature of between 110 to 115 DEG C; stopping the steam, and braising the sizing agent for 10 to 20 minutes; and pressing into a supply barrel for later use. By the sizing agent and the preparation process which are provided by the invention, the hemp yarn is subjected to starching treatment, is starched uniformly, has high intensity and high abrasion resistance after being starched, and has high extension protection performance.
Description
Technical field
The present invention relates to the weaving method of tame textile fabric, particularly Chinese dimity sizing slurry and preparing process thereof.
Background technology
The machining process route of weaving of traditional high-count and high-density man textile fabric is: the first step-----warping (low-tension); (two-supremes one is low: high pressure, high dense, low sticking) for second step-----sizing; The 3rd step-----manual gaiting; The 4th step-----weave (early opening, beat up late, the middle back rest, middle tension force).The characteristics of pure Chinese fiber crops viscose glue high grade yarn are: fibril dawn number is high and powerful low, yarn strength is low, wet elongation big, wet low by force, the twist is big, yarn sheet easily rises and turns round, sizing production difficulty is big, the cloth machine is through breaking often, disconnected defect is many, and the cloth cover out-of-flatness is done raw material with high weak lasting yarn of pure Chinese fiber crops viscose glue.Adopt traditional slashing technique, the starching uniformity of Chinese ramie yarn is bad, and starching Later Han Dynasty ramie yarn strengthens low, and the guarantor of yarn stretches poor performance.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, provides a kind of being applicable to that the Chinese dimity is carried out the Chinese dimity sizing slurry and the preparing process thereof that sizing is handled.
Solution of the present invention:
Because the stretching property by force of Chinese jute viscose is poor, especially wet low by force, wet elongation is big, so, to the requirement height of slurries, infiltration preferably should be arranged during starching, suitable enhancing has good lining again, form the serous coat of soft smooth, increase wear-resisting, raising yarn weavability.Formula of size of the present invention is: potato 90-110Kg, and percentage by weight accounts for 10.71-11.97%, phosphate ester modified starch 20-30Kg, percentage by weight accounts for 2.38-3.26%, ADC35-40Kg, and percentage by weight accounts for 4.17-4.35%, wax disk(-sc) 2-4Kg, percentage by weight accounts for 0.24-0.44%, glycerine 1.5-2.5Kg, and percentage by weight accounts for 0.18-0.27%, antistatic additive 1.5-2.5Kg, percentage by weight accounts for 0.18-0.27%, water 690-730Kg, and percentage by weight accounts for 79.44-82.14%.Slurry provided by the present invention has permeability preferably to Chinese jute viscose when starching, the covering performance of slurry on Chinese jute viscose is good, forms the serous coat of soft smooth, increases wear-resistingly, has improved Chinese ramie yarn weavability.
The modulator approach of slurry: throw the water of 680-730Kg earlier in the high pressure mixing cirtern, opening agitator stirs at a slow speed, throw the 90-110Kg potato again and pour into slowly in the water, throw the 20-30Kg phosphate ester modified starch again, 35-40KgADC, the 2-4Kg wax disk(-sc), 1.5-2.5Kg glycerine, the 1.5-2.5Kg antistatic additive is opened after 10-20 minute and is steam heated between the 110-115 degree with 960 rev/mins speed stirrings, immersion, steam off, stewing slurry 10-20 minute, it is standby to be pressed into the supply bucket.
Best formula of size is: potato 100Kg, and percentage by weight accounts for 11.27%, phosphate ester modified starch 25Kg, percentage by weight accounts for 2.82%, ADC 37.5Kg, and percentage by weight accounts for 4.23%, wax disk(-sc) 3Kg, percentage by weight accounts for 0.34%, glycerine 2Kg, and percentage by weight accounts for 0.22%, antistatic additive 2Kg, percentage by weight accounts for 0.22%, water 718Kg, and percentage by weight accounts for 80.90%.
The best modulator approach of slurry: the water of throwing 718Kg is opened agitator and is stirred at a slow speed in the high pressure mixing cirtern earlier, throws the 100Kg potato again and pours in the water slowly, throw the 25Kg phosphate ester modified starch again, 37.5KgADC, 3Kg wax disk(-sc), 2Kg glycerine, the 2Kg antistatic additive, 960 rev/mins of mixing speeds are soaked to open after 15 minutes and are steam heated between the 110-115 degree steam off, stewing slurry 15 minutes, it is standby to be pressed into the supply bucket.
Slashing technique: singly soak single pressure, the slashing technique parameter: every stock tank warp thread 9169-11760 root, stock tank coverage coefficient 48.3-61.9%, stock tank viscosity 8-10S, slurry groove temperature 90-95 ℃, stock tank solid content 14-15%, 120-130 ℃ of preliminary drying temperature, dry by the fire temperature 100-110 ℃ again, pony press pressure 8-12KN, main pressure roller pressure V2:7-10, V3:20-22KN, unwinding tension 700-800N, feeding elongation 0.01-0.1%, wet district's elongation 0.1-0.2%, do district tension force 3400-3500N, winding tension 4500-5500N presses yarn power 4200-4300N, speed of a motor vehicle 55-65m/min, regain 8-12%, rate of sizing 15-18%, enhancing rate 20%-40% subtracts and stretches rate 5%-20%.
Best slashing technique: singly soak single pressure, the slashing technique parameter: 11760 on every stock tank warp thread, stock tank coverage coefficient 61.9%, stock tank viscosity 9S, 92 ℃ of slurry groove temperatures, stock tank solid content 14.5%, 125 ℃ of preliminary drying temperature, dry by the fire 105 ℃ of temperature again, pony press pressure 10KN, main pressure roller pressure V2:8KN, V3:20KN, unwinding tension 700N, feeding elongation 0.05%, wet district elongation 0.15%, do district tension force 3400N, winding tension 5300N presses yarn power 4200N, speed of a motor vehicle 55m/min, regain 10%, the rate of sizing 17%, enhancing rate 35.1% subtracts the rate of stretching 8.4%.Traditional sizing prescription, slurry back yarn embrittlement, it is many to hit dent, and cloth machine broken end is many, and fabric quality is poor, can't satisfy the requirement that the weak lasting yarn of high Zhi Chunhan fiber crops is produced high-grade bed necessaries face weave processing.
Adopt slurry provided by the invention and preparing process thereof that Chinese ramie yarn is carried out starching and handle, yarn sizing evenly, after the starching yarn strengthen high, excellent wear resistance, it is good that the guarantor of yarn stretches performance.
The specific embodiment
Now be given in and weave three embodiment that use slurry provided by the invention and preparing process thereof in the weak lasting yarn man textile fabric of high Zhi Chunhan fiber crops.
Embodiment 1:
1, warping
Warping apparatus adopts Switzerland to produce the Benniger warping machines, model: BEN-DI RECT1000-2400, open a grade 2400mm through axle, always through 23520,980 of single shaft head parts, and 24 in cylinder, tension rail delay time 2 seconds, tension rail tension force 4g, brake block delay time 3 seconds, 780 of fitted tube capacity.
2, sizing
Sizing machines adopts Switzerland to produce the Benniger Sizing machines, model: BEN-SZZE TEC-3600, and maximum functional fabric width 3600mm reels on Sizing machines, and tension force 5200N singly soaks single pressure, slurry power 20KN, wet elongation 0.15% prevents from that the sheet yarn from rising to turn round unwinding tension 700N.Stock tank capacity 320L, soaking paste length 70cm, the independent transmission in Unit seven.
Concrete formula of size is: potato 100Kg, and percentage by weight accounts for 11.27%, phosphate ester modified starch 25Kg, percentage by weight accounts for 2.82%, ADC37.5Kg, and percentage by weight accounts for 4.23%, wax disk(-sc) 3Kg, percentage by weight accounts for 0.34%, glycerine 2Kg, and percentage by weight accounts for 0.22%, antistatic additive 2Kg, percentage by weight accounts for 0.22%, water 718Kg, and percentage by weight accounts for 80.90%.
The modulator approach of slurry: the water of throwing 718Kg is opened agitator and is stirred at a slow speed in the high pressure mixing cirtern earlier, throws the 100Kg potato again and pours in the water slowly, throw the 25Kg phosphate ester modified starch again, 37.5KgADC, 3Kg wax disk(-sc), 2Kg glycerine, the 2Kg antistatic additive, 960 rev/mins of mixing speeds, soak open after 15 minutes be steam heated to 110 the degree to 115 the degree between, steam off, stewing slurry 15 minutes, it is standby to be pressed into the supply bucket.
Slashing technique: singly soak single pressure, the slashing technique parameter: 11760 on every stock tank warp thread, stock tank coverage coefficient 61.9%, stock tank viscosity 9S, 92 ℃ of slurry groove temperatures, stock tank solid content 14.5%, 125 ℃ of preliminary drying temperature, dry by the fire 105 ℃ of temperature again, pony press pressure 10KN, main pressure roller pressure V2:8, V3:20KN, unwinding tension 700N, feeding elongation 0.05%, wet district elongation 0.15%, do district tension force 3400N, winding tension 5200N presses yarn power 4200N, speed of a motor vehicle 55m/min, regain 10%, the rate of sizing 17%, enhancing rate 35.1% subtracts the rate of stretching 8.4%.
3, gait
Adopt Switzerland to produce STAUBLI OPAL-3600 and divide winch, Switzerland to produce the STAUBLI DELTA110-3600 machine of gaiting automatically automatically, divide automatically winch one on the other leasing, the machine of gaiting is gaited automatically automatically.
4, weave production
Loom adopts Belgium to produce the Bi Jianuo loom, model: PICANOL-3600, concrete technological parameter: opening time 285 degree, main jet times 75 degree, warp tension 3000N, speed of a motor vehicle 450n/min, back beam height 2cm, weave 28 ℃ of the temperature in workshop, relative humidity 70%, the feel of temple grips tension force and strengthens.
Embodiment 2:
1, warping
Warping apparatus adopts Switzerland to produce the Benniger warping machines, model: BEN-DI RECT1000-2400, open a grade 2400mm through axle, always through 18338,980 of single shaft head parts, and 24 in cylinder, tension rail delay time 2 seconds, tension rail tension force 4g, brake block delay time 3 seconds, 960 of fitted tube capacity.
2, sizing
Sizing machines adopts Switzerland to produce the Benniger Sizing machines, model: BEN-SZZE TEC-3600, and maximum functional fabric width 3600mm reels on Sizing machines, tension force 4900N singly soaks single pressure, slurry power 22KN, the wet elongation 0.17% of appropriateness prevents from that the sheet yarn from rising to turn round unwinding tension 730N.Stock tank capacity 320L, soaking paste length 80cm, seven unit transmissions.
Concrete formula of size is: potato 95Kg, and percentage by weight accounts for 11.09%, phosphate ester modified starch 22Kg, percentage by weight accounts for 2.57%, ADC39Kg, and percentage by weight accounts for 4.55%, wax disk(-sc) 2Kg, percentage by weight accounts for 0.23%, glycerine 2.5Kg, and percentage by weight accounts for 0.29%, antistatic additive 1.5Kg, percentage by weight accounts for 0.18%, water 695Kg, and percentage by weight accounts for 81.09%.
The modulator approach of slurry: the water of throwing 695Kg is opened agitator and is stirred at a slow speed in the high pressure mixing cirtern earlier, throws the 95Kg potato again and pours in the water slowly, throw the 22Kg phosphate ester modified starch again, 39KgADC, 2Kg wax disk(-sc), 2.5Kg glycerine, 1.5Kg antistatic additive, 960 rev/mins of mixing speeds, soak open after 10 minutes be steam heated to 110 the degree to 115 the degree between, steam off, stewing slurry 20 minutes, it is standby to be pressed into the supply bucket.
Slashing technique: singly soak single pressure, the slashing technique parameter: 11760 on every stock tank warp thread, stock tank coverage coefficient 61.9%, stock tank viscosity 9.5S, 94 ℃ of slurry groove temperatures, stock tank solid content 15%, 120 ℃ of preliminary drying temperature, dry by the fire 110 ℃ of temperature again, pony press pressure 9KN, main pressure roller pressure V2:8KN, V3:20KN, unwinding tension 700N, feeding elongation 0.1%, wet district elongation 0.1%, do district tension force 3400N, winding tension 4900N presses yarn power 4200N, speed of a motor vehicle 65m/min, regain 12%, the rate of sizing 15%, enhancing rate 35.1% subtracts the rate of stretching 8.4%.
3, gait
Adopt Switzerland to produce STAUBLI OPAL-3600 and divide winch, Switzerland to produce the STAUBLI DELTA110-3600 machine of gaiting automatically automatically, divide automatically winch one on the other leasing, the machine of gaiting is gaited automatically automatically.
4, weave production
Loom adopts Belgium to produce the Bi Jianuo loom, model: PICANOL-3600, concrete technological parameter: opening time 290 degree, main jet times 70 degree, warp tension 3000-4000N, speed of a motor vehicle 450n/min, back beam height 3cm, weave the temperature in workshop: 26 ℃, relative humidity: 72%, the feel of temple grips tension force and strengthens.
Embodiment 3:
1, warping
Warping apparatus adopts Switzerland to produce the Benniger warping machines, model: BEN-DI RECT1000-2400, open a grade 2400mm through axle, always through 23520,980 of single shaft head parts, and 24 in cylinder, tension rail delay time 2 seconds, tension rail tension force 4g, brake block delay time 3 seconds, 1040 of fitted tube capacity.
2, sizing
Sizing machines adopts Switzerland to produce Benniger Sizing machines, model: BEN-SZZE TEC-3600, maximum functional fabric width 3600mm, on Sizing machines, reel, tension force 5300N singly soaks single pressure, slurry power 20KN, wet elongation 0.15%, preventing that the sheet yarn from rising turns round unwinding tension 680N, stock tank capacity 320L, the short 70cm of soaking paste length, seven unit transmissions.
Concrete formula of size is: potato 105Kg, and percentage by weight accounts for 11.64%, phosphate ester modified starch 28Kg, percentage by weight accounts for 3.10%, ADC35.5Kg, and percentage by weight accounts for 3.94%, wax disk(-sc) 3.5Kg, percentage by weight accounts for 0.39%, glycerine 1.8Kg, and percentage by weight accounts for 0.20%, antistatic additive 2.3Kg, percentage by weight accounts for 0.25%, water 726Kg, and percentage by weight accounts for 80.48%.
The modulator approach of slurry: throw the water of 718Kg earlier in the high pressure mixing cirtern, open agitator and stir at a slow speed, throw the 100Kg potato again and pour into slowly in the water, throw the 25Kg phosphate ester modified starch again, 37.5KgADC, the 3Kg wax disk(-sc), 2Kg glycerine, 2Kg antistatic additive, 960 rev/mins of mixing speeds, soak to open after 20 minutes and be steam heated to 110 degree between 115 degree, steam off, stewing slurry 10 minutes, it is standby to be pressed into the supply bucket.
Slashing technique: singly soak single pressure, the slashing technique parameter: 10750 on every stock tank warp thread, stock tank coverage coefficient 61.9%, stock tank viscosity 10S, 95 ℃ of slurry groove temperatures, stock tank solid content 14%, 130 ℃ of preliminary drying temperature, dry by the fire 100 ℃ of temperature again, pony press pressure 8KN, main pressure roller pressure V2:8, V3:21KN, unwinding tension 750N, feeding elongation 0.01%, wet district elongation 0.18%, do district tension force 3450N, winding tension 5300N presses yarn power 4250N, speed of a motor vehicle 58m/min, regain 9.5, the rate of sizing 17.5%, enhancing rate 35.1% subtracts the rate of stretching 8.4%.
3, gait
Adopt Switzerland to produce STAUBLI OPAL-3600 and divide winch, Switzerland to produce the STAUBLI DELTA110-3600 machine of gaiting automatically automatically, divide automatically winch one on the other leasing, the machine of gaiting is gaited automatically automatically.
4, weave production
Loom adopts Belgium to produce the Bi Jianuo loom, model: PICANOL-3600, concrete technological parameter: opening time 280 degree, main jet times 78 degree, warp tension 3500N, speed of a motor vehicle 450n/min, back beam height 2cm, weave the temperature in workshop: 25 ℃, relative humidity 68%, the feel of temple grips tension force and strengthens.
Claims (4)
1. Chinese dimity sizing slurry, it is characterized in that: filling a prescription is: potato 90-110Kg, percentage by weight accounts for 10.71-11.97%, phosphate ester modified starch 20-30Kg, percentage by weight accounts for 2.38-3.26%, ADC35-40Kg, percentage by weight accounts for 4.17-4.35%, wax disk(-sc) 2-4Kg, and percentage by weight accounts for 0.24-0.44%, glycerine 1.5-2.5Kg, percentage by weight accounts for 0.18-0.27%, antistatic additive 1.5-2.5Kg, and percentage by weight accounts for 0.18-0.27%, water 690-730Kg, percentage by weight accounts for 79.44-82.14%.
2. Chinese dimity sizing slurry according to claim 1 is characterized in that optimum formula is: potato 100Kg, and percentage by weight accounts for 11.27%, phosphate ester modified starch 25Kg, percentage by weight accounts for 2.82%, ADC37.5Kg, percentage by weight accounts for 4.23%, wax disk(-sc) 3Kg, and percentage by weight accounts for 0.34%, glycerine 2Kg, percentage by weight accounts for 0.22%, antistatic additive 2Kg, and percentage by weight accounts for 0.22%, water 718Kg, percentage by weight accounts for 80.90%.
3. the Chinese dimity sizing according to claim 1 preparing process of slurry, it is characterized in that: throw the water of 680-730Kg earlier in the high pressure mixing cirtern, opening agitator stirs at a slow speed, throwing the 90-110Kg potato again pours in the water slowly, throw the 20-30Kg phosphate ester modified starch again, 35-40KgADC, the 2-4Kg wax disk(-sc), 1.5-2.5Kg glycerine, 1.5-2.5Kg antistatic additive, stir, soak to open after 10-20 minute with 960 rev/mins speed and be steam heated between the 110-115 degree, steam off, stewing slurry 10-20 minute, it is standby to be pressed into the supply bucket.
4. the Chinese dimity sizing according to claim 3 preparing process of slurry is characterized in that best compound method: the water of throwing 718Kg is opened agitator and is stirred at a slow speed in the high pressure mixing cirtern earlier, throw the 100Kg potato again and pour into slowly in the water, throw the 25Kg phosphate ester modified starch again, 37.5KgADC, the 3Kg wax disk(-sc), 2Kg glycerine, 2Kg antistatic additive, 960 rev/mins of mixing speeds, soak to open after 15 minutes and be steam heated between the 110-115 degree, steam off, stewing slurry 15 minutes, it is standby to be pressed into the supply bucket.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102757506A (en) * | 2012-07-20 | 2012-10-31 | 天华企业发展(苏州)有限公司 | Starch mixing method |
| CN104233796A (en) * | 2013-06-19 | 2014-12-24 | 际华三五四二纺织有限公司 | Polyving-akohol-free sizing agent for high-density knit warp and sizing process of polyving-akohol-free sizing agent |
| CN108193492A (en) * | 2017-12-28 | 2018-06-22 | 纤化（上海）生物化工股份有限公司 | For the energy saving and environment friendly slurry and its application of cotton and man-made cellulose fibers |
| CN115074889A (en) * | 2022-07-21 | 2022-09-20 | 东华大学 | Pure linen grey cloth interwoven with dry-spun and wet-spun linen yarns and preparation method thereof |
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| JPS54157191A (en) * | 1978-06-02 | 1979-12-11 | Amitani Kk | Preparation of starch glue |
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| CN101525838A (en) * | 2009-04-01 | 2009-09-09 | 四川大学 | Plasticized starch textile size and preparation method thereof |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102757506A (en) * | 2012-07-20 | 2012-10-31 | 天华企业发展(苏州)有限公司 | Starch mixing method |
| CN102757506B (en) * | 2012-07-20 | 2014-06-25 | 天华企业发展(苏州)有限公司 | Starch mixing method |
| CN104233796A (en) * | 2013-06-19 | 2014-12-24 | 际华三五四二纺织有限公司 | Polyving-akohol-free sizing agent for high-density knit warp and sizing process of polyving-akohol-free sizing agent |
| CN108193492A (en) * | 2017-12-28 | 2018-06-22 | 纤化（上海）生物化工股份有限公司 | For the energy saving and environment friendly slurry and its application of cotton and man-made cellulose fibers |
| CN115074889A (en) * | 2022-07-21 | 2022-09-20 | 东华大学 | Pure linen grey cloth interwoven with dry-spun and wet-spun linen yarns and preparation method thereof |
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