CN104894727A - Production technology of wool cotton dyed yarn fabric - Google Patents

Production technology of wool cotton dyed yarn fabric Download PDF

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Publication number
CN104894727A
CN104894727A CN201510291001.0A CN201510291001A CN104894727A CN 104894727 A CN104894727 A CN 104894727A CN 201510291001 A CN201510291001 A CN 201510291001A CN 104894727 A CN104894727 A CN 104894727A
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China
Prior art keywords
cotton
axle
warping
production technology
slurry
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CN201510291001.0A
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Chinese (zh)
Inventor
卢兵
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南通市跃达针织服饰有限公司
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Priority to CN201510291001.0A priority Critical patent/CN104894727A/en
Publication of CN104894727A publication Critical patent/CN104894727A/en

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Abstract

The invention discloses a production technology of a wool cotton dyed yarn fabric. Raw materials of the wool cotton dyed yarn fabric comprise wool cotton blended yarns of 40 counts. The production method of the wool cotton dyed yarn fabric is that cotton and wool are spun and then made into the fabric through dyeing, beaming, filament sizing, re-beaming, sectional beaming, drafting and weaving. The production technology of the wool cotton dyed yarn fabric provided by the invention is advantageous in that the wool cotton dyed yarn fabric produced in the invention effectively combines functions of a cotton fabric and a wool fabric, has better moisture absorption and air permeability, will not get wrinkled, deformed or pilling easily, feels smooth, fine and comfortable, has a soft texture, can be worn comfortably, greatly increases wearability, and has a wider sales market.

Description

A kind of production technology of cotton wool yarn dyed fabric
Technical field
The present invention relates to spinninging technical field, especially a kind of production technology of cotton wool yarn dyed fabric.
Background technology
Along with the raising day by day of socioeconomic develop rapidly and people's level of consumption, the level of consumption idea of people is also in continuous renewal, to quality of life and living environment also attention all the more, the Functional Requirement of clothes is more and more paid attention to, single fabric can not meet the demand of people, and developing the multi-functional fabric of blending becomes current hotspot.
Pure-cotton fabric has good permeability, hygroscopicity is strong, comfortable and easy to wear, soft, the feature such as biodegradation, not easily balling-up is very popular, but, pure-cotton fabric due to glossiness inferior, poor flexibility, cause comfortable and easy to wear not freely, have impact on the attractive in appearance of pure-cotton fabric and taking.The features such as hair side material has good luster, good hand touch, and warmth retention property is good.But hair side material easily wrinkles, yielding, easy balling-up, and price is higher.
It can thus be appreciated that functionally there is certain complementarity in pure-cotton fabric and hair side material, but due to physical characteristic that is textile and hair widely different, so cotton textiles and hair will be carried out blending, in the staining procedure in production technology, there is certain difficulty.
Summary of the invention
The object of the invention is to design a kind of production technology having functional a kind of cotton wool yarn dyed fabric of pure-cotton fabric and hair side material concurrently.
For achieving the above object, technical scheme of the present invention is: a kind of production technology of cotton wool yarn dyed fabric, its innovative point is: described production technology be employing 40 llama yarns as raw material, then successively through dyeing, warping, slurry silk axle, lease making, gait and weaving process.
Further, in the spinning process of the production technology of described a kind of cotton wool yarn dyed fabric, using superslide wool lubricant as lubricant, the ratio being 6 ~ 8:100 according to mass percent mixes with water, evenly be sprayed on the hair of laying, every layer of 8 ~ 15cm, spread 5 layers altogether, put in sealing bag and close 24 hours, then with cotton yarn each meromict laggard enter next process.
Further, described production method concrete steps are as follows:
(1) dye: the dyestuff and the simultaneously dyeing technique that adopt non-alkali formula, the heating rate in dyeing course is arranged on 0.4 ~ 0.7 DEG C/min;
(2) warping: adopt batch warping, field, Tianjin coltfoal TWN-E warping machines is selected in described warping step, the speed of described warping machines is 295 ~ 305m/min, the tension force batched is 8 ~ 10kg, warp beam hardness is 80 ~ 90%, the tension force of wire vent is 3 ~ 5g/ root, roller be pressurised into 0.15 ~ 0.25Mpa;
(3) silk is starched: the hair after warping and cotton are starched silk machine stock tank by field, Tianjin coltfoal KSH500-e and pads slurries, concentration of slurry is 13 ~ 15%, temperature 40 ~ 50 DEG C, and the rate of sizing 11 ~ 12% mud jacking pressure is 3.5 ~ 4.0Mpa, and soaking paste pressure is 3.5 ~ 4.0Mpa; Dry the slurry axle making coated serous coat again through drying room, drying room temperature 120 ~ 140 DEG C, slurry axle hardness is 80 ~ 90%; In stock tank, percentage elongation controls is 0.1 ~ 0.3%, and in cylinder, percentage elongation controls 0.8 ~ 1.0%;
(4) and axle: the slurry axle after slurry silk is undertaken and axle by Toyota FB150 warp rebeaming machine, and the number of axle is 12 axles, and door width is 160cm, the speed of warp rebeaming machine is 55 ~ 65m/min, going out thread tension is 8 ~ 10kg, and coiling tension is 100 ~ 120kg, and beam of a loom hardness is 80 ~ 90%;
(5) lease making: beam of a loom carries out lease making on leasing machine, the speeds control of leasing machine is at 60 ~ 80 pieces/minute;
(6) gait: to gait method according to fabric, by the wool/cotton blended yarn in warp beam successively through heald and reed;
(7) weave: adopt coltfoal ZW408 two water-jet loom in field, Tianjin to carry out weaving production, the speed of a motor vehicle of loom is 400 ~ 500rpm, and heald frame opening amount is 30 ~ 45mm, and traverse of beating up is 80 ~ 90mm, and loom weight tension force is 1 ~ 2kg.
The invention has the beneficial effects as follows: the function of cotton face fabric and hair side material effectively combines by the cotton wool yarn dyed fabric obtained by the present invention, there is better hygroscopicity and gas permeability, and not easily wrinkle, not yielding, not easily balling-up, be smooth to the touch smooth and easy, exquisiteness is comfortable, quality is soft, comfortable and easy to wear, substantially increase wearability, have more wide selling market.
Detailed description of the invention
Below in conjunction with specific embodiment, technical scheme of the present invention is elaborated.
Embodiment 1
A production technology for cotton wool yarn dyed fabric, production technology be employing 40 llama yarns as raw material, then successively through dyeing, warping, slurry silk axle, lease making, gait and weaving process.
In a kind of spinning process of production technology of cotton wool yarn dyed fabric, using superslide wool lubricant as lubricant, the ratio being 6:100 according to mass percent mixes with water, evenly be sprayed on the hair of laying, every layer of 8cm, spread 5 layers altogether, put in sealing bag and close 24 hours, then with cotton yarn each meromict laggard enter next process.
Production method concrete steps are as follows:
The first step, dyeing: the dyestuff and the simultaneously dyeing technique that adopt non-alkali formula, in dyeing
Heating rate in process is arranged on 0.4 DEG C/min;
Second step, warping: adopt batch warping, select field, Tianjin coltfoal TWN-E warping machines in described warping step, the speed of warping machines is 295m/min, and the tension force batched is 8kg, and warp beam hardness is 80%, and the tension force of wire vent is 3g/ root, roller be pressurised into 0.15Mpa;
3rd step, slurry silk: the hair after warping and cotton are starched silk machine stock tank by field, Tianjin coltfoal KSH500-e and pads slurries, concentration of slurry is 13%, temperature 40 DEG C, and the rate of sizing 11% mud jacking pressure is 3.5Mpa, and soaking paste pressure is 3.5Mpa; Dry the slurry axle making coated serous coat again through drying room, drying room temperature 120 DEG C, slurry axle hardness is 80%; In stock tank, percentage elongation controls is 0.1%, and in cylinder, percentage elongation controls 0.8%;
4th step, and axle: the slurry axle after slurry silk is undertaken and axle by Toyota FB150 warp rebeaming machine, and the number of axle is 12 axles, and door width is 160cm, and the speed of warp rebeaming machine is 55m/min, and going out thread tension is 8kg, and coiling tension is 100kg, and beam of a loom hardness is 80%.
5th step, lease making: beam of a loom carries out lease making on leasing machine, the speeds control of leasing machine is at 60 pieces/minute.
6th step, gaits: to gait method according to fabric, by the wool/cotton blended yarn in warp beam successively through heald and reed.
7th step, weaves: adopt coltfoal ZW408 two water-jet loom in field, Tianjin to carry out weaving production, the speed of a motor vehicle of loom is 400rpm, and heald frame opening amount is 30mm, and traverse of beating up is 80mm, and loom weight tension force is 1kg.
Embodiment 2
A production technology for cotton wool yarn dyed fabric, production technology be employing 40 llama yarns as raw material, then successively through dyeing, warping, slurry silk axle, lease making, gait and weaving process.
In a kind of spinning process of production technology of cotton wool yarn dyed fabric, using superslide wool lubricant as lubricant, the ratio being 8:100 according to mass percent mixes with water, evenly be sprayed on the hair of laying, every layer of 15cm, spread 5 layers altogether, put in sealing bag and close 24 hours, then with cotton yarn each meromict laggard enter next process.
Production method concrete steps are as follows:
The first step, dyeing: the dyestuff and the simultaneously dyeing technique that adopt non-alkali formula, the heating rate in dyeing course is arranged on 0.7 DEG C/min;
Second step, warping: adopt batch warping, select field, Tianjin coltfoal TWN-E warping machines in warping step, the speed of warping machines is 305m/min, and the tension force batched is 10kg, and warp beam hardness is 90%, and the tension force of wire vent is 5g/ root, roller be pressurised into 0.25Mpa;
3rd step, slurry silk: the hair after warping and cotton are starched silk machine stock tank by field, Tianjin coltfoal KSH500-e and pads slurries, concentration of slurry is 15%, temperature 50 C, and the rate of sizing 12% mud jacking pressure is 4.0Mpa, and soaking paste pressure is 4.0Mpa; Dry the slurry axle making coated serous coat again through drying room, drying room temperature 140 DEG C, slurry axle hardness is 90%; In stock tank, percentage elongation controls is 0.3%, and in cylinder, percentage elongation controls 1.0%;
4th step, and axle: the slurry axle after slurry silk is undertaken and axle by Toyota FB150 warp rebeaming machine, and the number of axle is 12 axles, and door width is 160cm, and the speed of warp rebeaming machine is 65m/min, and going out thread tension is 10kg, and coiling tension is 120kg, and beam of a loom hardness is 90%.
5th step, lease making: beam of a loom carries out lease making on leasing machine, the speeds control of leasing machine is at 80 pieces/minute.
6th step, gaits: to gait method according to fabric, by the wool/cotton blended yarn in warp beam successively through heald and reed.
7th step, weaves: adopt coltfoal ZW408 two water-jet loom in field, Tianjin to carry out weaving production, the speed of a motor vehicle of loom is 500rpm, and heald frame opening amount is 45mm, and traverse of beating up is 90mm, and loom weight tension force is 2kg.
Embodiment 3
A production technology for cotton wool yarn dyed fabric, production technology be employing 40 llama yarns as raw material, then successively through dyeing, warping, slurry silk axle, lease making, gait and weaving process.
In a kind of spinning process of production technology of cotton wool yarn dyed fabric, using superslide wool lubricant as lubricant, the ratio being 7:100 according to mass percent mixes with water, evenly be sprayed on the hair of laying, every layer of 11cm, spread 5 layers altogether, put in sealing bag and close 24 hours, then with cotton yarn each meromict laggard enter next process.
Production method concrete steps are as follows:
The first step, dyeing: the dyestuff and the simultaneously dyeing technique that adopt non-alkali formula, the heating rate in dyeing course is arranged on 0.5 DEG C/min;
Second step, warping: adopt batch warping, select field, Tianjin coltfoal TWN-E warping machines in warping step, the speed of warping machines is 300m/min, and the tension force batched is 9kg, and warp beam hardness is 85%, and the tension force of wire vent is 4g/ root, roller be pressurised into 0.2Mpa;
3rd step, slurry silk: the hair after warping and cotton are starched silk machine stock tank by field, Tianjin coltfoal KSH500-e and pads slurries, concentration of slurry is 14%, temperature 45 C, and the rate of sizing 11.5% mud jacking pressure is 3.75Mpa, and soaking paste pressure is 3.75Mpa; Dry the slurry axle making coated serous coat again through drying room, drying room temperature 130 DEG C, slurry axle hardness is 85%; In stock tank, percentage elongation controls is 0.2%, and in cylinder, percentage elongation controls 0.9%;
4th step, and axle: the slurry axle after slurry silk is undertaken and axle by Toyota FB150 warp rebeaming machine, and the number of axle is 12 axles, and door width is 160cm, and the speed of warp rebeaming machine is 60m/min, and going out thread tension is 9kg, and coiling tension is 110kg, and beam of a loom hardness is 85%.
5th step, lease making: beam of a loom carries out lease making on leasing machine, the speeds control of leasing machine is at 70 pieces/minute.
6th step, gaits: to gait method according to fabric, by the wool/cotton blended yarn in warp beam successively through heald and reed.
7th step, weaves: adopt coltfoal ZW408 two water-jet loom in field, Tianjin to carry out weaving production, the speed of a motor vehicle of loom is 450rpm, and heald frame opening amount is 40mm, and traverse of beating up is 85mm, and loom weight tension force is 1.5kg.
The above is only the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, under the prerequisite not departing from the technology of the present invention principle; can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.

Claims (3)

1. a production technology for cotton wool yarn dyed fabric, is characterized in that: described production technology be employing 40 llama yarns as raw material, then successively through dyeing, warping, slurry silk axle, lease making, gait and weaving process.
2. the production technology of a kind of cotton wool yarn dyed fabric according to claim 1, it is characterized in that: in the spinning process of the production technology of described a kind of cotton wool yarn dyed fabric, using superslide wool lubricant as lubricant, the ratio being 6 ~ 8:100 according to mass percent mixes with water, evenly be sprayed on the hair of laying, every layer of 8 ~ 15cm, spread 5 layers altogether, put in sealing bag and close 24 hours, then with cotton yarn each meromict laggard enter next process.
3. the production technology of a kind of cotton wool yarn dyed fabric according to claim 1, is characterized in that: described production method concrete steps are as follows:
Dyeing: the dyestuff and the simultaneously dyeing technique that adopt non-alkali formula, the heating rate in dyeing course is arranged on 0.4 ~ 0.7 DEG C/min;
Warping: adopt batch warping, select field, Tianjin coltfoal TWN-E warping machines in described warping step, the speed of described warping machines is 295 ~ 305m/min, the tension force batched is 8 ~ 10kg, warp beam hardness is 80 ~ 90%, and the tension force of wire vent is 3 ~ 5g/ root, roller be pressurised into 0.15 ~ 0.25Mpa;
Slurry silk: the hair after warping and cotton are starched silk machine stock tank by field, Tianjin coltfoal KSH500-e and pads slurries, concentration of slurry is 13 ~ 15%, temperature 40 ~ 50 DEG C, and the rate of sizing 11 ~ 12% mud jacking pressure is 3.5 ~ 4.0Mpa, and soaking paste pressure is 3.5 ~ 4.0Mpa; Dry the slurry axle making coated serous coat again through drying room, drying room temperature 120 ~ 140 DEG C, slurry axle hardness is 80 ~ 90%; In stock tank, percentage elongation controls is 0.1 ~ 0.3%, and in cylinder, percentage elongation controls 0.8 ~ 1.0%;
And axle: the slurry axle after slurry silk is undertaken and axle by Toyota FB150 warp rebeaming machine, and the number of axle is 12 axles, and door width is 160cm, and the speed of warp rebeaming machine is 55 ~ 65m/min, and going out thread tension is 8 ~ 10kg, and coiling tension is 100 ~ 120kg, and beam of a loom hardness is 80 ~ 90%;
Lease making: beam of a loom carries out lease making on leasing machine, the speeds control of leasing machine is at 60 ~ 80 pieces/minute;
Gait: to gait method according to fabric, by the wool/cotton blended yarn in warp beam successively through heald and reed;
Weave: adopt coltfoal ZW408 two water-jet loom in field, Tianjin to carry out weaving production, the speed of a motor vehicle of loom is 400 ~ 500rpm, and heald frame opening amount is 30 ~ 45mm, and traverse of beating up is 80 ~ 90mm, and loom weight tension force is 1 ~ 2kg.
CN201510291001.0A 2015-06-01 2015-06-01 Production technology of wool cotton dyed yarn fabric CN104894727A (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105696134A (en) * 2015-11-06 2016-06-22 如皋市丁堰纺织有限公司 Antibacterial non-dyeing ecological multielement color modulation series yarn and fabric
CN105755618A (en) * 2016-05-11 2016-07-13 如皋市丁堰纺织有限公司 Healthcare cool feeling yarn and fabric employing same
CN106521767A (en) * 2016-11-21 2017-03-22 江苏银桥纺织科技有限公司 Production and pretreatment process for yarn-dyed fabrics
CN107326504A (en) * 2017-08-29 2017-11-07 如皋市达瑞织造有限公司 A kind of production technology of cotton wool yarn dyed fabric
CN107338552A (en) * 2016-08-23 2017-11-10 如皋长江科技产业有限公司 A kind of production technology of cotton wool yarn dyed fabric
CN108823731A (en) * 2018-05-23 2018-11-16 江苏银桥纺织科技有限公司 A kind of production technology of color-woven fabric
CN110273219A (en) * 2019-07-11 2019-09-24 浙江立马云山纺织股份有限公司 A kind of llama fabric and its production method

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JPH07258931A (en) * 1994-03-17 1995-10-09 Oike Ind Co Ltd Round-twist tinsel for piece dyeing of wool, twist yarn or worsted yarn made therefrom and wool product produced by using the yarn
CN2460535Y (en) * 2000-12-26 2001-11-21 天津纺织集团有限公司 Cotton and wool union cloth
CN101736487A (en) * 2009-12-30 2010-06-16 杭州宏峰纺织集团有限公司 PTT (poly(trimethylene terephthalate)) memory fabric production process
CN101812757A (en) * 2010-05-10 2010-08-25 张家港市金陵纺织有限公司 Production technology of cotton wool yarn dyed fabric
CN102051749A (en) * 2009-10-29 2011-05-11 海安县联发张氏色织有限公司 Cotton and wool mixture yarn-dyed cloth and production process thereof
CN102051746A (en) * 2009-10-29 2011-05-11 海安县联发张氏色织有限公司 Cotton and wool blend fabric
CN102534933A (en) * 2011-11-25 2012-07-04 宁波大千纺织品有限公司 Super-soft cotton wool and preparation method thereof

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07258931A (en) * 1994-03-17 1995-10-09 Oike Ind Co Ltd Round-twist tinsel for piece dyeing of wool, twist yarn or worsted yarn made therefrom and wool product produced by using the yarn
CN2460535Y (en) * 2000-12-26 2001-11-21 天津纺织集团有限公司 Cotton and wool union cloth
CN102051749A (en) * 2009-10-29 2011-05-11 海安县联发张氏色织有限公司 Cotton and wool mixture yarn-dyed cloth and production process thereof
CN102051746A (en) * 2009-10-29 2011-05-11 海安县联发张氏色织有限公司 Cotton and wool blend fabric
CN101736487A (en) * 2009-12-30 2010-06-16 杭州宏峰纺织集团有限公司 PTT (poly(trimethylene terephthalate)) memory fabric production process
CN101812757A (en) * 2010-05-10 2010-08-25 张家港市金陵纺织有限公司 Production technology of cotton wool yarn dyed fabric
CN102534933A (en) * 2011-11-25 2012-07-04 宁波大千纺织品有限公司 Super-soft cotton wool and preparation method thereof

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105696134A (en) * 2015-11-06 2016-06-22 如皋市丁堰纺织有限公司 Antibacterial non-dyeing ecological multielement color modulation series yarn and fabric
CN105696134B (en) * 2015-11-06 2018-10-19 如皋市丁堰纺织有限公司 Antibacterial is without the polynary toning series yarn of dye ecology and fabric
CN105755618A (en) * 2016-05-11 2016-07-13 如皋市丁堰纺织有限公司 Healthcare cool feeling yarn and fabric employing same
CN107338552A (en) * 2016-08-23 2017-11-10 如皋长江科技产业有限公司 A kind of production technology of cotton wool yarn dyed fabric
CN106521767A (en) * 2016-11-21 2017-03-22 江苏银桥纺织科技有限公司 Production and pretreatment process for yarn-dyed fabrics
CN107326504A (en) * 2017-08-29 2017-11-07 如皋市达瑞织造有限公司 A kind of production technology of cotton wool yarn dyed fabric
CN108823731A (en) * 2018-05-23 2018-11-16 江苏银桥纺织科技有限公司 A kind of production technology of color-woven fabric
CN110273219A (en) * 2019-07-11 2019-09-24 浙江立马云山纺织股份有限公司 A kind of llama fabric and its production method

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