Material assembly treatment system and treatment process
Technical field
The present invention relates to mechanical skill, relate in particular to a kind of material assembly treatment system and treatment process.
Background technology
Vacuum glass, liquid crystal panel, plasma panel and flat pannel display (Flat Panel Display, abbreviation FPD) panel etc. has identical structure, comprise upper substrate and hypocoxa, by the internal layer surface at hypocoxa upholder is set, at the internal layer periphery tackiness agent is set, upholder is sealed between the upper and lower base plate, by extracting vacuum equipment and heating installation, upper and lower base plate is sticked to one.
Chinese patent 200610038904.9 discloses the vacuum glass manufacture method of a vacuum glass of a kind of time processing.Chinese patent 200580005455.1 discloses a kind of equipment-sealing furnace that face glass is carried out the sealing-in processing, this equipment is suitably removed impure gas by temperature control with the pressure-controlling of its combination, be specially: at first, by e Foerderanlage pending panel assembly is delivered to the preparation heating part, and prepare heat treated; Then, to reducing pressure through the panel assembly that preheats processing; Next, the counter plate assembly carries out the sealing-in heat treated; At last, to the panel assembly cooling after the sealing-in processing.
There is following problem at least in prior art: at first, take better simply vacuum processing method panel machining assembly, although can guarantee the quality of the vacuum panels that obtains, efficient is too low; Secondly, adopt sealing-in treatment facility counter plate assembly to process, can improve packaging efficiency, but needed equipment is many.
Summary of the invention
The invention provides a kind of material assembly treatment system and treatment process, in order to the processing materials assembly, improve the efficient that the material assembling is processed.
The invention provides a kind of material assembly treatment system, wherein, described system comprises:
Car is processed in sealing-in, and described sealing-in is processed car and comprised:
Upper operate portions, comprise closure casing and be arranged on described closure casing interior two-layer at least sway brace and heating foil, the oscilaltion of described sway brace energy, described sway brace is used for carrying respectively the substrate of material, described heating foil is arranged on every layer of described sway brace, is used for described heating material;
Lower transportation division comprises vacuum pump and controller, and described controller is used for controlling the work of described vacuum pump and the movement that car is processed in sealing-in;
Middle thermofin is arranged between described upper operate portions and the described lower transportation division, is provided with through hole on one jiao of described middle thermofin, and described vacuum pump is communicated with described upper operate portions by described through hole, is used for upper operate portions extracting vacuum;
The vacuum heat-preserving station comprises vacuum (-tight) housing and stay-warm case, and when the parking stall was processed in described sealing-in in described vacuum heat-preserving station, described vacuum cover cap was around described middle thermofin, and described insulation shroud is in the described vacuum (-tight) housing outside;
The cooling station comprises cooling cowl, is used for cooling off described sealing-in and processing the described material that carries on the car when the parking stall is processed in described sealing-in in described cooling station.
Aforesaid material assembly treatment system preferably, also comprises:
Code frame machine is used for will sealing frame being set around the described hypocoxa medial surface before described material is loaded into sealing-in processing car;
The machine of layouting is used at described hypocoxa medial surface upholder and getter being set before described code frame machine arranges sealing frame, and described sealing frame is sealed in above support and getter between described upper substrate and the hypocoxa.
Aforesaid material assembly treatment system, preferably:
Described system also comprises the self-driven roller-way of netted multiple exit, comprises charging roller, work roll table and blanking roller-way that order arranges;
Be provided with the material loading assembly on the described charging roller;
Described machine and the described code frame machine of layouting is successively set on the described charging roller;
Described sealing-in is processed car and is slidingly arranged on the described work roll table, and described vacuum heat-preserving station and described cooling station are set in sequence on the work roll table;
Be provided with the blanking assembly on the described blanking roller-way.
Aforesaid material assembly treatment system, preferably:
Described material loading assembly comprises the first robot arm, is used for described hypocoxa is taken off from the first shelf, and is placed on the described charging roller;
Described material loading assembly also comprises the second robot arm, is used for described upper substrate is taken off from the second shelf, and is placed on the described hypocoxa through described code frame machine;
Described blanking assembly comprises the 3rd robot arm, is used for the described material that sealing-in on the described blanking roller-way is finished dealing with is taken out, and is placed on the 3rd shelf.
Aforesaid material assembly treatment system preferably, also comprises:
The getter activating instrument is arranged on the described work roll table, is positioned at after the described cooling station, is used for activating the described getter of material.
The present invention also provides a kind of material assembly treatment process, wherein, comprising:
Be loaded in sealing-in and process on each sway brace of car accompanying the material of sealing frame, upholder and getter between the upper and lower base plate, separating many;
Car is processed in described sealing-in moved to the vacuum heat-preserving station;
The vacuum cover cap of described vacuum heat-preserving station is processed in described sealing-in on the middle thermofin of car, with the insulation shroud of described vacuum heat-preserving station in the described true pump cover outside;
Utilize described sealing-in to process the vacuum pump of car, with vacuum pumping in the described vacuum (-tight) housing, simultaneously, energising makes described sealing-in process the heating foil heating of car, with described sealing frame heating and melting;
Sway brace is fallen, made many described material to be overlapped together, utilize the pressure of the described material of gravity and upper strata that the upper and lower base plate of described material is sealed;
Stop to described heating foil heating, and rise described stay-warm case, disconnect vacuum pump, utilize the through hole of described middle thermofin that the pressure in the described vacuum (-tight) housing is returned to normal pressure, open described vacuum (-tight) housing;
Car is processed in described sealing-in moved to the cooling station, cover the cooling cowl of described cooling station, rise described sway brace, with many described material is separated, and force quick cooling;
Activate the getter in the described material.
Material assembly treatment system provided by the invention and treatment process, have sealing-in and process car, and sealing-in is processed car and is had two-layer at least sway brace, can finish simultaneously many sealing-ins to the material assembly processes, the number of plies that increases sway brace just can increase the material quantity that a sealing-in is processed, and improves the efficient that sealing-in is processed; Have heating foil, can directly process on the car in sealing-in the material assembly is heated, no longer need to use the process furnace heating, can reduce equipment.In addition, also have vacuum pump, vacuum pump is processed car with sealing-in and is moved, as long as car is processed in sealing-in moves to the vacuum heat-preserving station, covers vacuum (-tight) housing and stay-warm case and just can finish vacuum-treat to the material assembly, has simplified the equipment of vacuum heat-preserving station.Material assembly treatment system provided by the invention and treatment process can improve the efficient that the material sealing-in is processed, and the equipment of all right simplified system reduces cost.
Description of drawings
The material assembly treatment system schematic diagram that Fig. 1 provides for the embodiment of the invention one.
The material assembly treatment system schematic diagram that Fig. 2 provides for the embodiment of the invention two.
The material assembly treatment system schematic diagram that Fig. 3 provides for the embodiment of the invention three.
The material assembly process flow figure that Fig. 4 provides for the embodiment of the invention four.
Reference numeral:
The 1-sway brace; The 2-heating foil; The upper operate portions of 3-;
Thermofin among the 4-; The 5-through hole; Transportation division under the 6-;
The 7-controller; The 8-vacuum pump; The 9-stay-warm case;
The 10-vacuum (-tight) housing; The 11-cooling cowl; The 12-charging roller;
The 13-work roll table; 14-blanking roller-way; Car is processed in the S1-sealing-in;
S2-vacuum heat-preserving station; S3-cools off station; The S4-machine of layouting;
S5-code frame machine; The self-driven roller-way of the netted multiple exit of S6-;
15-getter activating instrument; 16-the first robot arm; 17-the first shelf;
18-the second robot arm; 19-the second shelf; 20-the 3rd robot arm;
21-the 3rd shelf.
Embodiment
For the purpose, technical scheme and the advantage that make the embodiment of the invention clearer, below in conjunction with the accompanying drawing in the embodiment of the invention, technical scheme in the embodiment of the invention is clearly and completely described, obviously, described embodiment is the present invention's part embodiment, rather than whole embodiment.Based on the embodiment among the present invention, those of ordinary skills belong to the scope of protection of the invention not making the every other embodiment that obtains under the creative work prerequisite.
Embodiment one
Fig. 1 is elaborated to the embodiment of the invention below in conjunction with Fig. 1 for the material assembly treatment system schematic diagram that the embodiment of the invention one provides.The embodiment of the invention one provides a kind of material assembly treatment system, and wherein system comprises: car S1 is processed in sealing-in, vacuum heat-preserving station S2 and cooling station S3.This sealing-in is processed car S1 and is comprised: upper operate portions 3, comprise closure casing and be arranged on closure casing interior two-layer at least sway brace 1 and heating foil 2, sway brace 1 energy oscilaltion, sway brace 1 is used for carrying respectively the substrate of material, heating foil 2 is arranged on every layer of sway brace 1, is used for heating material; Lower transportation division 6 comprises vacuum pump 8 and controller 7, and controller 7 is used for the movement that car S1 is processed in the control sealing-in; Middle thermofin 4 is arranged between operate portions 3 and the lower transportation division 6, is provided with through hole 5 on one jiao of middle thermofin 4, and vacuum pump 8 is communicated with upper operate portions 3 by through hole 5, for to upper operate portions 3 extracting vacuum.Vacuum heat-preserving station S2 comprises vacuum (-tight) housing 10 and stay-warm case 9, and when sealing-in processing car S1 was positioned at vacuum heat-preserving station S2, vacuum (-tight) housing 10 covered around middle thermofin 4, and stay-warm case 9 covers in vacuum (-tight) housing 10 outsides.Cooling station S3 comprises cooling cowl 11, is used for when sealing-in processing car S1 is positioned at cooling station S3, and the upper material that carries of car S1 is processed in the cooling sealing-in.
The material assembly treatment system that the embodiment of the invention one provides is the explanation of carrying out as example take four layers of sway brace, heating foil is positioned on the sway brace, particularly, between material hypocoxa and sway brace, increase or reduce the quantity of sway brace in actual the use, meeting affect the material quantity that a sealing-in is processed, and arranges as required to get final product.The movement of car is processed in sealing-in can select various ways, such as, crawler belt conveying type, trolley type, cord-traction type etc.Vacuum (-tight) housing and insulation shroud being set around middle thermofin, is in order to guarantee upper operate portions to be carried out heating, vacuum when processing, and the equipment of lower operate portions can not be in the environment of vacuum and high temperature simultaneously, and the equipment of lower operate portions can work.Around middle thermofin, sealed strip can be set, perhaps at middle thermofin groove be set, vacuum (-tight) housing is fastened in the groove, to improve the resistance to air loss of system.
The material assembly treatment system that the embodiment of the invention one provides, have sealing-in and process car, and sealing-in is processed car and is had two-layer at least sway brace, can finish simultaneously many sealing-ins to the material assembly processes, the number of plies that increases sway brace just can increase the material quantity that a sealing-in is processed, and improves the efficient that sealing-in is processed; Have heating foil, can directly process on the car in sealing-in the material assembly is heated, no longer need to use the process furnace heating, can reduce equipment.In addition, also have vacuum pump, vacuum pump is processed car with sealing-in and is moved, as long as car is processed in sealing-in moves to the vacuum heat-preserving station, covers vacuum (-tight) housing and stay-warm case and just can finish vacuum-treat to the material assembly, has simplified the equipment of vacuum heat-preserving station.Material assembly treatment system provided by the invention can improve the efficient that the material sealing-in is processed, and the number of devices of all right simplified system reduces cost.
Embodiment two
Fig. 2 is elaborated below in conjunction with Fig. 2 for the material assembly treatment system schematic diagram that the embodiment of the invention two provides.The embodiment of the invention two preferably, also comprises a yard frame machine S5 on the technical scheme basis of embodiment one, be used for will sealing frame being set around the hypocoxa medial surface before material is loaded into sealing-in processing car S1; The machine S4 that layouts is used at the hypocoxa medial surface upholder and getter being set before code frame machine S5 arranges sealing frame, and sealing frame is sealed in upholder and getter between upper substrate and the hypocoxa.
Material through the process of material assembly treatment system is: the material hypocoxa is first through layouting machine S4, pass through again a yard frame machine S5, upper substrate is covered on hypocoxa, being loaded in sealing-in processes on the car S1, arrive vacuum heat-preserving station S2, arrive cooling station S3 after vacuum-treat and sealing-in are processed, finish whole sealing-in treating processes.
In material assembly treatment system, add the machine of layouting and code frame machine and can improve the level of automation of system, before material arrives sealing-in processing car, at the hypocoxa of material upholder and getter are set by the machine of layouting, around the material hypocoxa, use subsequently code frame machine to arrange sealing frame, build upper substrate at the hypocoxa that arranges upholder, getter and sealing frame and just finished the processing in early stage for the treatment of the sealing-in assembly, the material of processing through early stage is loaded in sealing-in processes on the car, carry out again follow-up sealing-in and process.The material assembly treatment system level of automation that the embodiment of the invention two provides is higher, can further improve the efficient that the material sealing-in is processed.
Embodiment three
In actual the use, can adopt the self-driven roller-way of multiple exit that each equipment sequentially is set, as shown in Figure 3.The embodiment of the invention three is on the technical scheme basis of above-described embodiment, material assembly treatment system can also comprise the self-driven roller-way S6 of netted multiple exit, and the self-driven roller-way S6 of this netted multiple exit comprises charging roller 12, work roll table 13 and the blanking roller-way 14 that order arranges; Be provided with the material loading assembly on the charging roller 12; The machine S4 that layouts is successively set on the charging roller 12 with a code frame machine S5; Sealing-in is processed car S1 and is slidingly arranged on the work roll table 13, and vacuum heat-preserving station S2 and cooling station S3 are set in sequence on the work roll table 13; Be provided with the blanking assembly on the blanking roller-way 14.The transporting direction of material on charging roller 12 and blanking roller-way 14 as shown in Figure 3.
Charging roller can be set to the form of travelling belt cyclic motion, according to code frame machine and the speed of machine of layouting, adjusts the travelling speed of travelling belt, just can guarantee that material just can finish the treating processes to hypocoxa after in turn through layout machine and yard frame machine.Vacuum heat-preserving station and cooling station are set on the work roll table, and sealing-in is processed dolly and is finished sealing-in treating processes to material through two stations successively along roller-way, the blanking roller-way that arrives soon after, and the material that sealing-in is finished dealing with is placed on the blanking roller-way.Further, many parallel work roll tables can also be set simultaneously, finish simultaneously the sealing-in processing that car is processed in many sealing-ins.
Material loading assembly and the preferred implementation of blanking assembly are: the material loading assembly comprises the first robot arm 16, is used for hypocoxa is taken off from the first shelf 17, and is placed on the charging roller 12; The material loading assembly also comprises the second robot arm 18, is used for upper substrate is taken off from the second shelf 19, and is placed on the hypocoxa through code frame machine S5; The blanking assembly comprises the 3rd robot arm 20, and the material that is used for sealing-in on the blanking roller-way 14 is finished dealing with takes out, and is placed on the 3rd shelf 21.
After material loading assembly and blanking assembly were set, material assembly treatment system can realize full-automation from arranging upholder to sealing-in the piling up of rear material of finishing dealing with, and adopts robot arm as the haulage equipment of material, technology maturation, and stability is high.
Optionally, can also comprise: getter activating instrument 15, be arranged on the work roll table 13, be positioned at after the cooling station S3, be used for activating the getter of material.The material for the treatment of the sealing-in processing carries out after the sealing-in processing, may also there be a little air between material upper substrate and the hypocoxa, choice for use getter activating instrument 15 activates the getter that is arranged between upper substrate and the hypocoxa, eliminate residual air between upper substrate and the hypocoxa, improve the performance that rear material is processed in sealing-in.
Embodiment four
The material assembly process flow figure that Fig. 4 provides for the embodiment of the invention four, as shown in Figure 4, the embodiment of the invention four provides a kind of material assembly treatment process, and the method is preferably realized by the material assembly treatment system that any embodiment of the present invention provides, but is not limited to this.The method may further comprise the steps:
Step S401, be loaded in sealing-in and process on each sway brace of car accompanying the material of sealing frame, upholder and getter between the upper and lower base plate, separating many;
Step S402, car is processed in sealing-in moved to the vacuum heat-preserving station;
Step S403, the vacuum cover cap of vacuum heat-preserving station is processed in sealing-in on the middle thermofin of car, with the insulation shroud of vacuum heat-preserving station in the true pump cover outside;
Step S404, utilize sealing-in to process the vacuum pump of car, with vacuum pumping in the vacuum (-tight) housing, simultaneously, energising makes sealing-in process the heating foil heating of car, with the sealing frame heating and melting;
Step S405, sway brace is fallen, made many material to be overlapped together, utilize the pressure of gravity and upper materials that the upper and lower base plate of material is sealed;
Step S406, stop to heating foil heating, and rise stay-warm case, disconnect vacuum pump, the through hole of thermofin returns to normal pressure with the pressure in the vacuum (-tight) housing in the utilization, opens vacuum (-tight) housing;
Step S407, car is processed in sealing-in moved to the cooling station, cover the cooling cowl of cooling station, rise sway brace, will many described material be separated, and force quick cooling;
Getter in step S408, the activation material.
The material assembly treatment process that the embodiment of the invention four provides owing to having adopted the sealing-in with vacuum pump and heating foil to process car, no longer needs to use process furnace, simultaneously, has also simplified the equipment of vacuum heat-preserving station.And sealing-in is processed car and is had the Multi-layer supporting arm, and the number of plies that increases sway brace just can increase the material quantity that a sealing-in is processed, and can greatly improve the efficient that sealing-in is processed.
It should be noted that at last: above embodiment only in order to technical scheme of the present invention to be described, is not intended to limit; Although with reference to previous embodiment the present invention is had been described in detail, those of ordinary skill in the art is to be understood that: it still can be made amendment to the technical scheme that aforementioned each embodiment puts down in writing, and perhaps part technical characterictic wherein is equal to replacement; And these modifications or replacement do not make the essence of appropriate technical solution break away from the spirit and scope of various embodiments of the present invention technical scheme.