CN102173261A - Method for spraying patterns on artificial board - Google Patents

Method for spraying patterns on artificial board Download PDF

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Publication number
CN102173261A
CN102173261A CN2011100274775A CN201110027477A CN102173261A CN 102173261 A CN102173261 A CN 102173261A CN 2011100274775 A CN2011100274775 A CN 2011100274775A CN 201110027477 A CN201110027477 A CN 201110027477A CN 102173261 A CN102173261 A CN 102173261A
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China
Prior art keywords
spraying
coating
substrate
wood
plate
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CN2011100274775A
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Chinese (zh)
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CN102173261B (en
Inventor
俞友明
郑伟
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Zhejiang A&F University ZAFU
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Zhejiang A&F University ZAFU
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Abstract

The invention relates to a method for spraying patterns on an artificial board, which comprises the following steps of: (1) preparing a template; (2) carving a mould; (3) selecting a baseplate; (4) mixing colors; (5) moulding and spraying; (6) demoulding and curing a coating; and (7) spraying a transparent paint on the surface of the coating. The artificial board with patterns sprayed by using the steps can be widely applied to decorations of indoor floors, wallboards and ceiling boards. The method has the advantages of simple process, high adaptability and no influence on the mechanical strength of the artificial board; various patterns can be painted on the surface of the artificial board, and the sprayed patterns have a high combination strength with the artificial board. By adopting the invention, the disadvantage of simplex patterns of floors manufactured from the traditional artificial board is overcome, the cultural atmosphere of indoor decorations is increased, the application scope of trees with simplex patterns is enlarged, and the additional value of a product is improved.

Description

Wood-based plate pattern spraying method
Technical field
The invention belongs to a kind of method at wood-based plate surface pressing mold spraying decorative pattern.
Background technology
Wood-based panel product has that breadth is big, material evenly, characteristics such as not yielding, better physical mechanical property and machining property, be widely used in furniture manufacturing, interior decoration aspect, become that people produce and life in a kind of important materials.
But, produced artificial laminin plate ins all sorts of ways, be subject to processing the restriction of technology, the appearance form is relatively poor, can not give a kind of aesthetic feeling, be difficult to satisfy people's basic esthetic requirement, general artificial laminin plate all needs to carry out to use as panel material after the secondary operations of materials such as veneer, facing paper.Expansion along with the wood-based plate range of application, and the shortage of wooden resource, people have proposed new requirement to wood-based plate, not only to be suitable for, will economize on resources, attractive in appearance, also should be able to build a kind of cultural atmosphere, CN101195291A discloses Zhang Jiyuan's the patented technology of " a kind of preparation method of surface concave-convex type decorative panel ", be that facing paper is soaked thermosetting resin, oven dry processing, pre-dried facing paper is tiled on the wooden boards, sends in the press by conveyer then and at high temperature suppress.This method adopts facing paper to soak thermosetting resin and high temperature compacting, the complete decorated paper of wood substrate covers, the texture and the texture of facing paper embodied on the surface, the base material texture loses completely, and carry out high temperature and suppress, the wood substrate moisture content that at high temperature is heated changes, and makes wood substrate produce defective, complex process easily.
Summary of the invention
At the above-mentioned deficiency of prior art, the objective of the invention is to design a kind of simple, do not influence the original intensity of wood-based plate, the wood-based plate pattern spraying method that decorative pattern and wood substrate bond strength are good.
This wood-based plate pattern spraying method is carried out as follows:
(1) making of template: make template with rigidity thin plate and the gluing compound composite plate of flexible thin, the thick 3-5mm of rigidity thin plate, flexible thin thickness of slab 2-3mm, the thick 5-8mm of compound template;
(2) scribing of mould: the template with step (1) makes by design decorative pattern nicking hollow out, processes former or formpiston;
(3) choosing of substrate: the wood-based plate that is selected to floor, wallboard, top board is made substrate, said wood-based plate in the multi-plywood of making panel with bamboo matter or wood materials, thin plank, circuit board, reconstructed, reorganization bamboo clappers, the composite plate any, or with in a narrow margin monolithic batten, or the whole plate of wide cut, or make substrate through the plate that polylith batten tongue-and-groove is combined into wide cut, concrete size is by market or user's requirement, or the area of designed floral designs size is fixed;
(4) toning: select any colored varnish in nitrate paint, polyurethane lacquer, the polyester lacquer for use, add that any makes colorant in basic mill base, the oiliness look essence, mix thoroughly stand-byly in the ratio of writing exactly in the product description, or the use look smart mixes well stand-by with water;
(5) pressing mold spraying: mould is pressed on the place to be sprayed of substrate, is covered with disregard message paper on the substrate, spray with the lacquer of step (4) furnishing by the dew district of mould gland;
(6) mould unloading and coating are solidified: it is mould unloading that spraying is finished, and heat cure 0.5-3min in 40-60 ℃ must be pulled away from substrate with the mould vertical direction during mould unloading, and the level of must guard against is pulled away from oblique and is pulled away from.
(7) the coating surface spraying colored varnish: be the spraying and the selected corresponding to colored varnish of step (4) again on the decorative pattern in the coating that has been coated with at last, promptly finish monochromatic spraying after the curing.
Rigidity thin plate described in the step (1) be in iron thin plate, copper sheet, aluminium sheet, bamboo or wooden thin plate, the duroplasts thin plate any, flexible thin is rubber sheet or the soft thin plate of moulding.
Between said step (4) toning and the spraying of step (5) pressing mold, the substrate that, conduit trough thick to wood grain and the tangible seeds of lumen are made increases together the surface treatment step of substrate, carries out successively promptly that being coated with of routine is greasy, primary coat, heat cure and sanding.
Step (6) mould unloading and coating solidify with step (7) coating surface and spray between the colored varnish, to the decorative pattern coating thicker or oil paint, increase the modification step of one decorative pattern coating, spray the colored varnish again with after No. 320 or No. 400 sand paper sandings.
Need the chromatography spraying, then after step (6) is solidified, carry out for the second time pressing mold tool in addition again, spray paint and subsequent mould unloading, coating is solidified, coating is modified and sprayed the colored varnish at last step in addition.
The invention has the beneficial effects as follows the mechanical strength that can not influence wood-based plate itself, the bond strength height of pattern that is sprayed and substrate, can design various patterns as required and keep the original decorative pattern of wood grain itself, color and luster is magnificent, pattern and decorative pattern are various, increase aesthetic feeling, increased cultural atmosphere, improve the added value of wood-based plate.
The specific embodiment
The present invention is described in further detail below in conjunction with embodiment:
Example 1: make substrate with monolithic batten in a narrow margin, make substrate as monolithic multi-plywood floor, it is example that the use look smart lacquer that mixes and stirs with water is pressed former spraying leaf:
(1) earlier is pressed into the thick template of 5mm with 502 glue bonding adding with the thick rubber sheet of the thick sheet copper of 3mm and 2mm;
(2) cut hollow out with line cutting and art designing's icking tool on template and go out the leaf pattern, be processed into female mold, the length and width of leaf pattern are less than the length of substrate and wide;
(3) choose monolithic multi-plywood floor and make substrate, the size of substrate is set according to the requirement in user and market;
(4) toning with graminaceous water-based look essence, adds water and accesses the grass green colored paint of the required deep or light water-based of leaf;
(5) pressing mold spraying: mould is pressed on the monolithic substrate surface, uses the grass green colored paint spraying of the water-based of being transferred to form leaf; If the depth of leaf color is regulated again, the grass green colored paint of few spraying water-based that then look shallow, quantity for spray is 80-160g/m 2, the grass green colored paint of many water sprays property of color depth, quantity for spray are 220-280g/m 2
(6) shoot out finish after, vertical direction is removed mould, and the monolithic floor that sprayed leaf was solidified 3 minutes under 40 ℃ of conditions;
(7) colored varnish in the coating surface spray nitrate paint.
Example 2: to press former spraying leaf be example to mix the colored varnish in the polyurethane paint at the monolithic recombinant wood floor with the oiliness look essence of green-yellow:
(1) earlier compound with the thick rubber sheet of the thick thin aluminium alloy plate of 4mm and 3mm, epoxy resin bonding adds and is pressed into the thick template of 7mm;
(2) cut hollow out with line cutting and art designing's icking tool on template and go out the leaf pattern, be processed into female mold, the length and width of leaf pattern are less than the length of substrate and wide;
(3) choose the monolithic recombinant wood floor and make substrate, the size of substrate is set according to the requirement in user and market;
(4) mix colours, mix thoroughly with the oiliness look essence of the colored varnish in the polyurethane paint and green-yellow and access the greenish-yellow colored paint of oiliness, viscosity 13-18S;
(5) menu piece recombinant wood floor is coated with greasy, primary coat, dry solidification, sanding as base material and forms clean smooth finish surface; Fill up conduit trough and lumen with being coated with putty, what primary coat was used is transparent polyurethane paint, not make the putty flushing, keeps the intrinsic decorative pattern of solid wood, solidifies 3-5h in 35-45 ℃, with 180 or No. 240 sand paper sandings.
(6) pressing mold spraying at the substrate surface compaction mold, uses the greenish-yellow colored paint spraying of the oiliness of being transferred to form leaf; The also available quantity for spray of the depth of leaf color is regulated, and look shallow to spray paint less, and quantity for spray is 80-160g/m 2, color depth is sprayed paint more, and quantity for spray is 220-280g/m 2
(7) after spraying finished, vertical direction was removed mould, and 1.5min is solidified to coating in the monolithic floor of spraying leaf under 50 ℃ of conditions;
(8) modification of coating, coating surface is handled with 320 or No. 400 sand paperings.
(9) again at this coating surface spraying polyurethane colored varnish.
Example 3: with the colored varnish cover formpiston spraying leaf mixed with the oiliness look essence of green-yellow on monolithic circuit board floor in the polyester lacquer is example, and concrete grammar and embodiment 2 are roughly the same, mainly be leaf color and luster that former and formpiston sprayed and substrate color and luster antithesis.
Example 4: with the core-board wallboard of wide cut, mix thoroughly with nitrocellulose transparent coating with the red look of oiliness is smart, pressing former spraying " happiness " word is example, compoundly makes thick to be the 8mm template, to carve " happiness " word with art designing's icking tool hollow out and make female mold with thick the moulding firmly with thick soft the moulding of 3mm of 5mm earlier.
Process female mold by design " happiness " word shape cutting hollow out, the mould size is complementary with this wide cut wallboard.All the other methods are with reference to embodiment 2,3, and industry technical staff can lift one and return three and implement, and does not carefully state.
Embodiment 5: with on the tongue-and-groove combination wide cut floor that is spliced into, polylith reorganization bamboo clappers floor, with two kinds of red and green oiliness look essences, mix chromatography at twice thoroughly with nitrocellulose transparent coating respectively, the pattern that sprays greenery and safflower with former is an example.
Toning and molding respectively transferred green and leaf mould collocation at quarter, transfers red and flower mould collocation at quarter, and substrate is carried out surface treatment with embodiment 2, and the mould size is complementary with the wide cut reorganization bamboo clappers floor that need spray;
The leaf of pressing mold spraying is for the first time placed the Leaves'Shape mould at substrate surface, uses the oiliness green transparent lacquer spraying of being transferred to go up Leaves'Shape, and the also available quantity for spray of the depth of color is regulated, look shallow few spray, and quantity for spray is 80-160g/m 2, color depth is sprayed more, and quantity for spray is 220-280g/m 2
After spraying finished, vertical direction was removed mould, under 60 ℃ of conditions coating was solidified 0.5min;
Carry out pressing mold spraying second time safflower again, the floor that coating has been solidified is being coated with safflower shape female mold on the decorative pattern surface pressure of leaf, uses the red colored varnish of the oiliness of being transferred to spray into the safflower decorative pattern; The depth of decorative pattern color is with look shallow few spray, and quantity for spray is 80-160g/m 2, color depth is sprayed more, and quantity for spray is 220-280g/m 2Method control;
After spraying finished, vertical direction was removed mould, bulk is put in order on this wide cut floor or split single piece plate is carried out red blossoms and green leaves under 60 ℃ of conditions decorative pattern coating curing 0.5min;
Carry out the modification of decorative pattern coating again, promptly the need that split curing are spliced again smoothly, again the face coat of decorative pattern is handled with No. 400 sand paperings, apply the colored varnish at coating surface at last.
More than among five embodiment, embodiment 1 usefulness is substrate, water paint in a narrow margin, and the wood grain exquisiteness of substrate, coating are very thin, the embodiment that adopts former, needn't carry out surface treatment to substrate, also needn't carry out surface treatment to the decorative pattern coating.
Embodiment 2 is using oil paint on the substrate in a narrow margin, and it is fine and smooth that the wood grain of substrate is owed, and coating is thicker than the lacquer that is coated with water-based, uses former, and need carry out surface treatment to substrate, to also need the polish surface treatment of sanding of decorative pattern coating.
The most obvious difference of embodiment 3 and embodiment 2 is except that the artificial board of usefulness is different, be when adopting formpiston to spray coloured pattern, the color of pattern and substrate background color, with the spraying former antithesis, spraying on former for green as leaf, is the substrate background color beyond the leaf, if spray on formpiston, then leaf is the substrate background color, is green beyond the leaf pattern.
Embodiment 4 and 5 is the wide cut substrate, wherein embodiment 5 is embodiment of red chromatography, green two looks, if need put four colored patterns such as red-crowned crane, then need put black, white, red, yellow (leg) four looks, should be than embodiment chromatography more than 5 secondary, also be that the colleague technical staff can implement by drawing inferences about other cases from one instance, carefully do not state.
It should be noted that this method must use the colored varnish, the retention substrate wood grain, coating will approach, discharge rate will lack, the plate that should reject dark spot, knot, moth scar when therefore selecting substrate, as if meeting above-mentioned bad substrate by chance, then adopt the method that putty hides, the mixed lid of pattern is covered, establishes ingeniously in dark spray to hide shame.

Claims (5)

1. wood-based plate pattern spraying method is characterized in that carrying out as follows:
(1) making of template: make template with rigidity thin plate and the gluing compound composite plate of flexible thin, the thick 3-5mm of rigidity thin plate, flexible thin thickness of slab 2-3mm, the thick 5-8mm of compound template;
(2) scribing of mould: the template with step (1) makes by design decorative pattern nicking hollow out, processes former or formpiston;
(3) choosing of substrate: the wood-based plate that is selected to floor, wallboard, top board is made substrate, said wood-based plate in the multi-plywood, core-board, circuit board of making panel with wooden or bamboo material, reconstructed, reorganization bamboo clappers, the composite plate any, or with in a narrow margin monolithic batten, or the whole plate of wide cut, or make substrate through the plate that polylith batten tongue-and-groove is combined into wide cut, concrete size is by market or user's requirement, or the area of designed decorative pattern figure size is fixed;
(4) toning: select any colored varnish in nitrate paint, polyurethane lacquer, the polyester lacquer for use, add that any makes colorant in basic mill base, the oiliness look essence, mix thoroughly stand-byly in the ratio of writing exactly in the product description, or the use look smart mixes well stand-by with water;
(5) pressing mold spraying: mould is pressed on the place to be sprayed of substrate, is covered with disregard message paper on the substrate, spray with the lacquer of step (4) furnishing by the dew district of mould gland;
(6) mould unloading and coating are solidified: it is mould unloading that spraying is finished, and heat cure 0.5-3min in 40-60 ℃ must be pulled away from substrate with the mould vertical direction during mould unloading, and the level of must guard against is pulled away from oblique and is pulled away from.
(7) the coating surface spraying colored varnish: be the spraying and the selected corresponding to colored varnish of step (4) again on the decorative pattern in the coating that has been coated with at last, promptly finish monochromatic spraying after the curing.
2. wood-based plate pattern spraying method as claimed in claim 1, it is characterized in that between said step (4) toning and the spraying of step (5) pressing mold, the substrate that, conduit trough thick to wood grain and the tangible seeds of lumen are made, increase together the surface treatment step of substrate, promptly carry out conventional be coated with greasy, primary coat, heat cure and sanding successively.
3. wood-based plate pattern spraying method as claimed in claim 1, it is characterized in that the rigidity thin plate described in the step (1) be in iron thin plate, copper sheet, aluminium sheet, bamboo or wooden thin plate, the duroplasts thin plate any, flexible thin is rubber sheet or the soft thin plate of moulding.
4. wood-based plate pattern spraying method as claimed in claim 1, it is characterized in that step (6) mould unloading and coating are solidified and step (7) coating surface sprays between the colored varnish, to the decorative pattern coating thicker or oil paint, increase the modification step of one decorative pattern coating, spray the colored varnish again with after No. 320 or No. 400 sand paper sandings.
5. wood-based plate pattern spraying method as claimed in claim 1 is characterized in that needing the chromatography spraying, then carries out for the second time pressing mold tool in addition again after step (6) is solidified, sprays paint and subsequent mould unloading, coating is solidified, coating is modified and sprayed the colored varnish at last step in addition.
CN2011100274775A 2011-01-21 2011-01-21 Method for spraying patterns on artificial board Expired - Fee Related CN102173261B (en)

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Application Number Priority Date Filing Date Title
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CN102173261B CN102173261B (en) 2012-11-28

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104139662A (en) * 2013-05-08 2014-11-12 深圳市联懋塑胶有限公司 Fine shading pattern making spraying technology
CN107443530A (en) * 2017-08-30 2017-12-08 渤海大学 A kind of processing method that Manchu's paper-cut pattern is applied to furniture decoration
CN109746141A (en) * 2019-01-29 2019-05-14 杨鑫鹏 A kind of maintenance of furniture lacquer painting wood grain spray coating plate and its spraying method and manufacture craft
CN111644354A (en) * 2020-05-27 2020-09-11 广东坚美铝型材厂(集团)有限公司 Aluminum alloy profile surface texture processing technology
CN114801574A (en) * 2022-04-29 2022-07-29 郭筠 Image stone image translation method

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1177533A (en) * 1997-09-02 1998-04-01 熊吉如 Embossed decorative plate frame of polyurethane and method for making mould thereof
JP2006057249A (en) * 2004-08-17 2006-03-02 Matsushita Electric Works Ltd Floor material and its manufacturing method
CN101116987A (en) * 2006-08-17 2008-02-06 宁波大榭开发区达因圣马克家俱有限公司 Decorative board processing method
WO2008022491A1 (en) * 2006-08-14 2008-02-28 Jianguo Xu Production method of multicolor archaized wooden floor
CN101195291A (en) * 2007-10-19 2008-06-11 张纪元 Method for manufacturing decoration sheet material with concave-convex surface

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1177533A (en) * 1997-09-02 1998-04-01 熊吉如 Embossed decorative plate frame of polyurethane and method for making mould thereof
JP2006057249A (en) * 2004-08-17 2006-03-02 Matsushita Electric Works Ltd Floor material and its manufacturing method
WO2008022491A1 (en) * 2006-08-14 2008-02-28 Jianguo Xu Production method of multicolor archaized wooden floor
CN101116987A (en) * 2006-08-17 2008-02-06 宁波大榭开发区达因圣马克家俱有限公司 Decorative board processing method
CN101195291A (en) * 2007-10-19 2008-06-11 张纪元 Method for manufacturing decoration sheet material with concave-convex surface

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104139662A (en) * 2013-05-08 2014-11-12 深圳市联懋塑胶有限公司 Fine shading pattern making spraying technology
CN107443530A (en) * 2017-08-30 2017-12-08 渤海大学 A kind of processing method that Manchu's paper-cut pattern is applied to furniture decoration
CN109746141A (en) * 2019-01-29 2019-05-14 杨鑫鹏 A kind of maintenance of furniture lacquer painting wood grain spray coating plate and its spraying method and manufacture craft
CN111644354A (en) * 2020-05-27 2020-09-11 广东坚美铝型材厂(集团)有限公司 Aluminum alloy profile surface texture processing technology
CN114801574A (en) * 2022-04-29 2022-07-29 郭筠 Image stone image translation method

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