CN102173089B - Medium and small-sized hydraulic machine and die change device thereof - Google Patents
Medium and small-sized hydraulic machine and die change device thereof Download PDFInfo
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- CN102173089B CN102173089B CN2011100583478A CN201110058347A CN102173089B CN 102173089 B CN102173089 B CN 102173089B CN 2011100583478 A CN2011100583478 A CN 2011100583478A CN 201110058347 A CN201110058347 A CN 201110058347A CN 102173089 B CN102173089 B CN 102173089B
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- 230000008859 change Effects 0.000 title description 4
- 230000007246 mechanism Effects 0.000 claims description 13
- 238000010030 laminating Methods 0.000 claims 2
- 230000000694 effects Effects 0.000 abstract description 8
- 238000003825 pressing Methods 0.000 description 11
- 238000000034 method Methods 0.000 description 6
- 238000005242 forging Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 230000003028 elevating effect Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000009415 formwork Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J13/00—Details of machines for forging, pressing, or hammering
- B21J13/08—Accessories for handling work or tools
- B21J13/085—Accessories for handling work or tools handling of tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/14—Particular arrangements for handling and holding in place complete dies
- B21D37/147—Tool exchange carts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/02—Dies; Inserts therefor; Mounting thereof; Moulds
- B30B15/028—Loading or unloading of dies, platens or press rams
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B1/00—Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen
- B30B1/32—Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen by plungers under fluid pressure
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Abstract
本发明公开了一种换模装置,包括工作台、托板,以及设于托板下方的机架,工作台内装有模具且支撑于托板;换模装置还包括导轨支架和液压缸;液压缸的固定部前后贯穿机架,并固定支撑于机架,液压缸的活动部通过连接件与工作台连接;导轨支架设于活动部的一侧,包括支撑横梁和支腿,支撑横梁的一侧固定连接于托板,支撑横梁的顶面高度等于托板的顶面高度,支腿的底端支撑于地面。该换模装置能安全快速地将工作台从机体中拉出和推入,方便液压机模具的更换。本发明还公开了一种中小型液压机,包括机体、电气控制系统和液压控制系统;机体采用上述的换模装置,换模装置连接于机体的底部。该液压机也应当具有相应的技术效果。
The invention discloses a mold changing device, which comprises a workbench, a supporting plate, and a frame arranged under the supporting plate. The mold is installed in the working platform and supported on the supporting plate; the mold changing device also includes a guide rail bracket and a hydraulic cylinder; The fixed part of the cylinder runs through the frame from front to back and is fixedly supported on the frame. The movable part of the hydraulic cylinder is connected to the workbench through a connector; The sides are fixedly connected to the supporting plate, the height of the top surface of the supporting beam is equal to the height of the top surface of the supporting plate, and the bottom ends of the supporting legs are supported on the ground. The mold changing device can safely and quickly pull out and push the workbench out of the machine body to facilitate the replacement of hydraulic press molds. The invention also discloses a medium and small hydraulic press, which includes a machine body, an electric control system and a hydraulic control system; the machine body adopts the above-mentioned mold changing device, and the mold changing device is connected to the bottom of the machine body. The hydraulic press should also have corresponding technical effects.
Description
技术领域 technical field
本发明涉及液压机技术领域,尤其涉及一种中小型液压机的换模装置。本发明还涉及一种包括上述换模装置的液压机。The invention relates to the technical field of hydraulic presses, in particular to a mold changing device for medium and small hydraulic presses. The present invention also relates to a hydraulic machine comprising the above-mentioned mold changing device.
背景技术 Background technique
液压机是一种以液体为工作介质,根据帕斯卡原理制成的用于传递能量以实现各种工艺的机器,按传递压强的液体种类来分,液压机分为油压机和水压机两大类。水压机产生的总压力较大,常用于锻造和冲压。A hydraulic press is a machine that uses liquid as the working medium and is made according to Pascal's principle to transmit energy to realize various processes. According to the type of liquid that transmits pressure, hydraulic presses are divided into two categories: hydraulic presses and hydraulic presses. The total pressure produced by the hydraulic press is relatively large, and it is often used for forging and stamping.
液压机除用于锻压成形以外,还可以用于矫正、压装、打包、压块和压板等。通常的液压机主要包括:机械结构、液压传动、电气控制三大部分组成,其工作过程如下:在液压机本机下部的工作台上放置下模具及坯料,在工作台的上方设置滑块,滑块上放置上模具及坯料,利用电气控制,液压传动的原理使滑块带动上模向下冲压,使坯料产生塑性变形,从而获得与模具相匹配的形状和尺寸。In addition to being used for forging and forming, hydraulic presses can also be used for straightening, pressing, packing, briquetting and pressing. The usual hydraulic press mainly consists of three parts: mechanical structure, hydraulic transmission and electrical control. Put the upper mold and the blank on the top, use the principle of electric control and hydraulic transmission to make the slider drive the upper mold to punch down, so that the blank can be plastically deformed, so as to obtain the shape and size matching the mold.
目前,在液压机使用中,特别是多品种小批量的生产,大量不同的模具需要经常不断的更换。对于大型的液压机,通常需要与液压机的机体相对独立的整套换模装置,例如可以自行移动的换模小车来完成换模的工作。而对于中小型液压机,采用换模小车的形式会增大生产成本。所以更换模板时,通常将工作台从液压机机体中拉出,取出放置于工作台上的现有模具,更换为新的模具,最后将工作台重新推入液压机机体,开始新产品的锻压过程。At present, in the use of hydraulic presses, especially in the production of multiple varieties and small batches, a large number of different molds need to be replaced frequently. For large-scale hydraulic presses, a complete set of mold changing devices that are relatively independent from the body of the hydraulic press is usually required, such as a mold changing trolley that can move by itself to complete the mold changing work. For small and medium-sized hydraulic presses, the use of mold changing trolleys will increase production costs. Therefore, when changing the template, the workbench is usually pulled out from the hydraulic press body, the existing mold placed on the workbench is taken out, replaced with a new mold, and finally the workbench is pushed back into the hydraulic press body to start the forging process of the new product.
目前公知的中小型液压机更换模板时,将工作台从液压机机体中拉出和重新推入的工作主要依靠操作者人力完成,这样不仅工作效率低,并且对操作者的人身安全没有保障。When changing the formwork of the known small and medium-sized hydraulic presses at present, the work of pulling out and re-pushing the workbench from the hydraulic machine body mainly depends on the operator's manual work, which not only has low work efficiency, but also has no guarantee for the personal safety of the operator.
因此,如何结合现有液压机的机体的结构,设计一种换模装置,使其能够快速且安全的将工作台从机体中拉出和推入,并且拉出和推入的过程中实现精确定位,方便液压机模具的更换,是本领域的技术人员目前急需解决的技术问题。Therefore, how to combine the structure of the body of the existing hydraulic press to design a mold changing device so that it can quickly and safely pull out and push the workbench out of the body, and realize accurate positioning during the process of pulling out and pushing in , to facilitate the replacement of hydraulic press molds, is a technical problem that those skilled in the art need to solve urgently at present.
发明内容 Contents of the invention
本发明要解决的技术问题为提供一种中小型液压机的换模装置,该换模装置能够安全且快速地将工作台从机体中拉出和推入,并且拉出和推入的过程中实现精确定位,方便液压机模具的更换。本发明要解决的另一个技术问题为提供一种包括上述换模装置的中小型液压机。The technical problem to be solved by the present invention is to provide a mold changing device for small and medium-sized hydraulic presses, which can safely and quickly pull out and push the workbench out of the machine body, and realize Precise positioning facilitates the replacement of hydraulic press molds. Another technical problem to be solved by the present invention is to provide a small and medium-sized hydraulic press including the above-mentioned mold changing device.
为解决上述技术问题,本发明提供一种换模装置,包括工作台、托板,以及设于所述托板下方的机架,所述工作台内装有模具且支撑于所述托板;所述换模装置还包括导轨支架和液压缸;所述液压缸的固定部前后贯穿所述机架,并固定支撑于所述机架,所述液压缸的活动部通过连接件与所述工作台连接;所述导轨支架设于所述活动部的一侧,包括支撑横梁和支腿,所述支撑横梁的一侧固定连接于所述托板,所述支撑横梁的顶面高度等于所述托板的顶面高度,所述支腿的底端支撑于地面。In order to solve the above-mentioned technical problems, the present invention provides a mold changing device, which includes a workbench, a pallet, and a frame arranged under the pallet, and the mold is installed in the workbench and supported on the pallet; The mold changing device also includes a guide rail bracket and a hydraulic cylinder; the fixed part of the hydraulic cylinder runs through the frame from front to back and is fixedly supported on the frame, and the movable part of the hydraulic cylinder is connected to the workbench through a connecting piece. Connection; the guide rail bracket is arranged on one side of the movable part, including a support beam and legs, one side of the support beam is fixedly connected to the pallet, and the height of the top surface of the support beam is equal to that of the support The height of the top surface of the board, the bottom ends of the legs are supported on the ground.
优选地,所述托板在垂直于所述液压缸的两侧设有导向机构,所述导向机构内设有导向块,所述导向块与所述工作台的外壁接触。Preferably, the supporting plate is provided with a guide mechanism on both sides perpendicular to the hydraulic cylinder, and a guide block is provided inside the guide mechanism, and the guide block is in contact with the outer wall of the workbench.
优选地,所述导向块具体为导向轮,所述导向机构包括开口朝向所述工作台的槽型结构和连接于所述槽型结构上方的盖板,所述盖板中部连接有竖直的销轴,所述销轴外套装有所述导向轮。Preferably, the guide block is specifically a guide wheel, and the guide mechanism includes a trough structure with an opening facing the workbench and a cover plate connected above the trough structure, and the middle part of the cover plate is connected with a vertical The pin shaft is covered with the guide wheel.
优选地,还包括压紧装置,所述压紧装置包括设于所述托板后端的第一挡块和设于所述工作台后端的第二挡块,所述第一挡块的下斜面和所述第二挡块的上斜面贴合。Preferably, it also includes a pressing device, the pressing device includes a first stopper provided at the rear end of the pallet and a second stopper provided at the rear end of the workbench, the lower slope of the first stopper and the upper slope of the second stopper.
优选地,所述压紧装置还包括设于所述托板前侧的第三挡块和设于所述工作台前侧两端的第四挡块,所述第三挡块的下斜面和所述第四挡块的上斜面贴合。Preferably, the pressing device further includes a third stopper provided on the front side of the pallet and fourth stoppers provided at both ends of the front side of the workbench, the lower slope of the third stopper and the The upper slope of the fourth stop fits.
优选地,所述托板的顶面设有前后延伸的凹槽,所述凹槽内设有浮动导轨装置;所述浮动导轨装置包括导轨和升降部件,所述导轨在顶端设有辊柱,所述升降部件升降时,所述辊柱的上端辊面高于或低于所述托板的顶面。Preferably, the top surface of the pallet is provided with a groove extending back and forth, and a floating guide rail device is provided in the groove; the floating guide rail device includes a guide rail and a lifting component, and the guide rail is provided with a roller column at the top, When the lifting member is lifted up and down, the roller surface at the upper end of the roller column is higher or lower than the top surface of the supporting plate.
优选地,所述升降部件具体为竖直贯穿所述导轨的上活塞和下活塞,所述上活塞固定连接于所述导轨,所述导轨内还设有前后延伸的油道,所述油道连通于所述上活塞与所述下活塞之间的油腔。Preferably, the lifting component is specifically an upper piston and a lower piston vertically penetrating through the guide rail, the upper piston is fixedly connected to the guide rail, and an oil passage extending forward and backward is also provided in the guide rail, and the oil passage An oil chamber connected between the upper piston and the lower piston.
优选地,所述导轨支架的顶面也设有所述凹槽,所述凹槽内也设有所述浮动导轨装置。Preferably, the top surface of the guide rail bracket is also provided with the groove, and the floating guide rail device is also arranged in the groove.
优选地,所述换模装置还包括定位板,所述定位板的上部固定连接于所述工作台的前侧,所述定位板的底端低于所述托板的顶面,所述定位板的内侧面与所述工作台的前侧面、所述托板的前侧面贴合。Preferably, the mold changing device further includes a positioning plate, the upper part of the positioning plate is fixedly connected to the front side of the workbench, the bottom end of the positioning plate is lower than the top surface of the supporting plate, and the positioning plate The inner side of the plate is attached to the front side of the workbench and the front side of the pallet.
本发明还提供一种中小型液压机,包括机体、电气控制系统和液压控制系统;所述机体采用上述的换模装置,所述换模装置连接于所述机体的底部。The present invention also provides a medium and small-sized hydraulic press, including a machine body, an electrical control system and a hydraulic control system; the machine body adopts the above-mentioned mold changing device, and the mold changing device is connected to the bottom of the machine body.
本发明所提供的换模装置,包括导轨支架和液压缸;液压缸的固定部前后贯穿机架,并固定支撑于机架,液压缸的活动部通过连接件与工作台连接;导轨支架设于活动部的一侧,包括支撑横梁和支腿,支撑横梁的一侧固定连接于托板,支撑横梁的顶面高度等于托板的顶面高度,支腿的底端支撑于地面。The mold changing device provided by the present invention includes a rail bracket and a hydraulic cylinder; the fixed part of the hydraulic cylinder runs through the frame and is fixedly supported on the frame, and the movable part of the hydraulic cylinder is connected to the workbench through a connecting piece; the rail bracket is arranged on One side of the movable part includes a support beam and a leg, one side of the support beam is fixedly connected to the supporting plate, the height of the top surface of the support beam is equal to the height of the top surface of the supporting plate, and the bottom end of the supporting leg is supported on the ground.
采用这种结构,当液压机需要更换模具时,可以控制液压缸的压力油驱使液压缸的活动部向外伸出,带动与活动部相连的工作台从机体正下方向外移动,直到工作台完全移动到导轨支架上停止;此时从工作台取出现有模具,并安装好新的模具;控制液压缸内的压力油使活动部向内缩回,带动与之相连的工作台向内移动,直到工作台完全移动到托板上,重新回到工作位置,开始新的锻压作业。With this structure, when the hydraulic machine needs to replace the mold, the pressure oil of the hydraulic cylinder can be controlled to drive the movable part of the hydraulic cylinder to extend outward, and drive the worktable connected with the movable part to move outward from the bottom of the machine until the workbench is completely Move to the guide rail bracket and stop; at this time, take out the existing mold from the workbench and install a new mold; control the pressure oil in the hydraulic cylinder to retract the movable part inward, and drive the workbench connected to it to move inward. Until the workbench is completely moved to the supporting plate, return to the working position and start a new forging operation.
由此可见,采用上述的换模装置,通过控制液压缸的压力油使得工作台快速平稳地从机体拉出并推入,在工作台拉出时,由于导轨支架的支撑横梁的顶面高度等于托板的顶面高度,使得工作台脱离托板后能够稳定地支撑于支撑横梁上,方便模具的更换,相比现有技术,这种换模装置大大提高了工作效率,并且保证了操作人员的安全。It can be seen that, with the above-mentioned mold changing device, the workbench can be pulled out and pushed in from the machine body quickly and smoothly by controlling the pressure oil of the hydraulic cylinder. The height of the top surface of the pallet enables the workbench to be stably supported on the support beam after it is detached from the pallet, which facilitates the replacement of molds. Compared with the prior art, this mold changing device greatly improves work efficiency and ensures that operators safety.
由于上述换模装置具有上述的有益技术效果,因此,包括该换模装置的液压机也应当具有相应的技术效果,在此不再赘述。Since the above-mentioned mold changing device has the above-mentioned beneficial technical effects, the hydraulic press including the mold changing device should also have corresponding technical effects, which will not be repeated here.
附图说明 Description of drawings
图1为本发明所提供的换模装置的一种具体实施方式的结构示意图;Fig. 1 is a schematic structural view of a specific embodiment of the mold changing device provided by the present invention;
图2为图1的右视图;Fig. 2 is the right view of Fig. 1;
图3为图2的俯视图;Fig. 3 is the top view of Fig. 2;
图4为图1中的压紧装置和导向装置的结构示意图;Fig. 4 is a schematic structural view of the pressing device and the guide device in Fig. 1;
图5为图4的俯视图;Figure 5 is a top view of Figure 4;
图6为图1中的浮动导轨装置的结构示意图;Fig. 6 is a schematic structural view of the floating guide rail device in Fig. 1;
图7为本发明所提供液压机的一种具体实施方式的结构示意图。Fig. 7 is a schematic structural view of a specific embodiment of the hydraulic machine provided by the present invention.
其中,图1至图7中附图标记与部件名称之间的对应关系为:1工作台;2托板;3机架;4导轨支架;5液压缸;6导向机构;7压紧装置;8浮动导轨装置;9定位板;41支撑横梁;42支腿;51固定部;52活动部;53连接件;61导向块;62槽型结构;63盖板;64销轴;71第一挡块;72第二挡块;73第三挡块;74第四挡块;81导轨;82升降部件;811辊柱;812油道;821上活塞;822下活塞;823油腔。Among them, the corresponding relationship between reference signs and component names in Fig. 1 to Fig. 7 is: 1 workbench; 2 pallet; 3 frame; 4 guide rail bracket; 5 hydraulic cylinder; 8 floating guide rail device; 9 positioning plate; 41 supporting beam; 42 outrigger; 51 fixed part; 52 movable part; Block; 72 second block; 73 third block; 74 fourth block; 81 guide rail; 82 lifting components; 811 roller; 812 oil passage;
具体实施方式 Detailed ways
本发明的核心为提供一种中小型液压机的换模装置,该换模装置能够快速且安全的实现工作台从机体中拉出和推入,从而大大提高了更换模具的效率。本发明的另一核心为提供一种包括上述换模装置的液压机。The core of the present invention is to provide a mold changing device for small and medium-sized hydraulic presses, which can quickly and safely pull out and push the workbench out of the machine body, thereby greatly improving the efficiency of mold replacement. Another core of the present invention is to provide a hydraulic press including the above-mentioned mold changing device.
为了使本领域的技术人员更好地理解本发明的技术方案,下面结合附图和具体实施例对本发明作进一步的详细说明。In order to enable those skilled in the art to better understand the technical solutions of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
请参考图1、图2和图3,图1为本发明所提供的换模装置的一种具体实施方式的结构示意图;图2为图1的右视图;图3为图2的俯视图。Please refer to Fig. 1, Fig. 2 and Fig. 3, Fig. 1 is a schematic structural view of a specific embodiment of the mold changing device provided by the present invention; Fig. 2 is a right view of Fig. 1; Fig. 3 is a top view of Fig. 2 .
在一种具体的实施方式中,如图1、图2和图3所示,本发明所提供的换模装置包括工作台1、托板2、机架3、液压缸5和导轨支架4;工作台1内安装有模具,是液压机的重要工作部件;托板2设置于工作台1的下方并支撑工作台1;机架3是液压机机体的主要支架,设置于托板2的下方,支撑工作台1和托板2;液压缸5设置于机架3上,其固定部51前后贯穿机架3并固定支撑于机架3,其活动部52通过连接件53连接于工作台1;导轨支架4设置于液压缸5的活动部52的一侧,包括支撑横梁41和支腿42,支撑横梁41的一侧固定连接于托板2,支撑横梁41的顶面高度等于托板2的顶面高度,支腿42的底端支撑于地面。In a specific embodiment, as shown in Fig. 1, Fig. 2 and Fig. 3, the mold changing device provided by the present invention includes a workbench 1, a
采用这种结构,当液压机需要更换模具时,可以控制液压缸5的压力油驱使液压缸5的活动部52向外伸出,带动与活动部52相连的工作台1从机体正下方向外移动,直到工作台1完全移动到导轨支架4上停止;此时从工作台1取出现有模具,并安装好新的模具;控制液压缸5内的压力油使活动部52向内缩回,带动与之相连的工作台1向内移动,直到工作台1完全移动到托板2上,重新回到工作位置,开始新的锻压作业。With this structure, when the hydraulic machine needs to replace the mold, the pressure oil of the hydraulic cylinder 5 can be controlled to drive the
由此可见,采用上述的换模装置,通过控制液压缸5的压力油使得工作台1快速平稳地从机体拉出并推入,在工作台1拉出时,由于导轨支架4的支撑横梁41的顶面高度等于托板2的顶面高度,使得工作台1脱离托板2后能够稳定地支撑于支撑横梁41上,方便模具的更换,相比现有技术,这种换模装置大大提高了工作效率,并且保证了操作人员的安全。It can be seen that, by using the above-mentioned mold changing device, the workbench 1 can be pulled out from the machine body quickly and smoothly by controlling the pressure oil of the hydraulic cylinder 5 and then pushed in. When the workbench 1 is pulled out, due to the
需要说明的是,上述导轨支架4在前后方向的长度最好不小于工作台1前后方向的长度,这样能够增加工作台1置于支撑横梁41上的稳定性;液压缸5的行程需要足够大,从而保证能够将工作台1完全移动到导轨支架4的支撑横梁41上。It should be noted that the length of the above-mentioned
上述连接件53可以具体为弯臂,该弯臂可以包括呈90度的弯折结构,该弯折结构的水平臂固定连接于工作台1,其竖直臂的底端固定连接于液压缸5的活动部52,采用这样的连接件53,当液压缸5向外伸出时,弯臂上部的水平臂完全水平地向外拉动工作台1,这使得工作台1的受力平稳、运行可靠,并且该弯臂具有结构简单、加工制造方便的特点。当然,上述连接件53还可以采用其他结构,例如可以具体为倒伏的U型臂,该U型臂的上、下两个侧壁水平设置,并分别连接于工作台1和液压缸5的活动部52,能够实现同样的功能。The above-mentioned connecting
另外,本文中所出现的方位词“前”指的是液压机背面到液压机正面的方向,即图1中从左至右的方向,方位词“后”指的是液压机正面到液压机背面的方向,即图1中从右至左的方向,应当理解,这些方位词的出现是以附图为基准而设立的,它们的出现不应当影响本发明的保护范围。当然,上述实施例并未限定液压缸5的活动部52设于机架3的前端还是后端,事实上,无论活动部52设于机架3的前端还是后端,凡是液压缸5的活动部52的一侧设有导轨支架4,保证工作台1伸出后能放置于导轨支架4的换模装置,均应当属于本发明的保护范围。In addition, the orientation word "front" in this article refers to the direction from the back of the hydraulic press to the front of the hydraulic press, that is, the direction from left to right in Figure 1, and the orientation word "rear" refers to the direction from the front of the hydraulic press to the back of the hydraulic press. That is, the direction from right to left in FIG. 1 , it should be understood that the appearance of these orientation words is established based on the accompanying drawings, and their appearance should not affect the protection scope of the present invention. Of course, the above-mentioned embodiment does not limit whether the
还可以进一步设置上述换模装置的具体结构形式。The specific structural form of the above-mentioned mold changing device can also be further set.
请参考图4和图5,图4为图1中的压紧装置7和导向装置的结构示意图;图5为图4的俯视图。Please refer to FIG. 4 and FIG. 5 , FIG. 4 is a structural schematic diagram of the
在另一种具体的实施方式中,如图4和图5所示,上述托板2在垂直于液压缸5的两侧设有导向机构6,该导向机构6内设有导向块61,该导向块61与工作台1的外壁接触。通过设置这样的导向机构6,使得工作台1在随液压缸5的活动部52向前伸出时,其两侧的导向块61与工作台1的两外壁摩擦接触,使工作台1沿着预定的轨迹直线前行,起到了很好的导向作用。这里,在机架3的前后方向可以设置有2个上述导向机构6,即在工作台1的两侧共对称设置4个导向机构6,能够起到更加准确的导向作用,当然,上述换模装置还可以包括其他数量的导向机构6。In another specific embodiment, as shown in Figure 4 and Figure 5, the above-mentioned supporting
在具体的方案中,上述导向块61可以具体为导向轮,导向机构6可以包括开口朝向工作台1的槽形结构62和连接于槽形结构62上方的盖板63,盖板63中部连接有竖直的销轴64,销轴64外套装有导向轮。这里将导向块61设置为导向轮,可以将导向块61与工作台1的滑动摩擦变为滚动摩擦,在不减弱导向作用的情况下,进一步减少了磨损,从而增强了导向块61的使用寿命,减小了换模装置的生产成本。In a specific solution, the above-mentioned guide block 61 can be specifically a guide wheel, and the guide mechanism 6 can include a trough structure 62 with an opening facing the workbench 1 and a cover plate 63 connected above the trough structure 62. The middle part of the cover plate 63 is connected with Vertical pin shaft 64, pin shaft 64 outer sleeves are provided with guide wheels. Here, the guide block 61 is set as a guide wheel, the sliding friction between the guide block 61 and the worktable 1 can be changed into rolling friction, and the wear is further reduced without weakening the guiding effect, thereby enhancing the service life of the guide block 61 , reducing the production cost of the mold changing device.
当然,上述导向块61并不仅限于导向轮,还可以为导向板等其他结构;上述导向块61可以为耐磨性材料的导向块61,能够进一步增强其使用寿命;上述槽形结构可以具体为三块立板焊接而成,当然,该槽形结构可以为其他结构,如图4和图5所示,上述槽形结构62可以具体为由三块立板组合而成,两块平行设置的竖立板均通过螺栓竖直固定于托板2上,一块横立板也通过螺栓竖直固定于托板2上,横立板的内侧面与两块竖立板的外侧面贴合并固定连接,形成槽形结构。当然,该横立板还可以具有弯折结构,其折弯部的内侧面可以贴合于两块竖立板中的一个,从外部包覆该竖立板并与之固定连接,从而形成槽形结构,这样的槽形结构在工作台1前后运行时,能够增强槽形结构的强度,防止由于工作台1与导向轮的摩擦力过大而引起槽形结构62发生前后方向的倾斜。当然,上述横立板的内侧面与两块竖立板的外侧面的贴合面可以平行于工作台1的外壁,还可以与工作台1外壁呈一定夹角设置。Of course, the above-mentioned guide block 61 is not limited to guide wheels, and can also be other structures such as guide plates; the above-mentioned guide block 61 can be a guide block 61 of wear-resistant material, which can further enhance its service life; the above-mentioned groove structure can be specifically Three vertical plates are welded, of course, the trough structure can be other structures, as shown in Figure 4 and Figure 5, the above-mentioned trough structure 62 can be specifically composed of three vertical plates, two parallel set The vertical plates are vertically fixed on the supporting
还可以进一步设置上述换模装置的其他具体结构。Other specific structures of the above-mentioned mold changing device can also be further provided.
在另一种实施方式中,如图4和图5所示,上述换模装置还可以包括压紧装置7,压紧装置7包括设于托板2后端的第一挡块71和设于工作台1后端的第二挡块72,第一挡块71的下斜面和第二挡块72的上斜面贴合。采用这样的压紧装置7,使得换模装置将工作台1推回到托板2上时,第一挡块71与第二挡块72逐渐接触,直到完全贴合,能够将工作台1紧紧压在托板2上,实现良好的定位作用。In another embodiment, as shown in Fig. 4 and Fig. 5, the above-mentioned mold changing device may also include a
除此之外,压紧装置7还可以包括设于托板2前侧的第三挡块73和设于工作台1前侧两端的第四挡块74,第三挡块73的下斜面和第四挡块74的上斜面贴合。与上述第一挡块71和第二挡块72的作用相同,将工作台1推回到托板2上时,第三挡块73和第四挡块74完全贴合,能够更进一步增强工作台1与托板2定位的准确性。In addition, the
还可以进一步设置上述换模装置的其他具体结构。Other specific structures of the above-mentioned mold changing device can also be further provided.
请参考图6,图6为图1中的浮动导轨装置的结构示意图。Please refer to FIG. 6 , which is a schematic structural diagram of the floating rail device in FIG. 1 .
在另一种具体的实施方式中,如图6所示,上述换模装置还可以包括浮动导轨装置8;托板2的顶面设有前后延伸的凹槽,凹槽内设有该浮动导轨装置8;浮动导轨装置8包括导轨81和升降部件82,导轨81在顶端设有辊柱811,升降部件82升降时,辊柱811的上端辊面高于或低于托板2的顶面。In another specific embodiment, as shown in Figure 6, the above-mentioned mold changing device can also include a floating guide rail device 8; the top surface of the
具体地,上述升降部件82可以具体竖直贯穿导轨81的上活塞821和下活塞822,上活塞821固定连接于导轨81,导轨81内还设有前后延伸的油道812,油道812连通于上活塞821与下活塞822之间的油腔823。Specifically, the lifting
采用这种浮动导轨装置8,当工作台1正常工作时,升降部件82处于降落状态,导轨81上的辊柱811的上端辊面低于工作台1的顶面;当需要将工作台1拉出或推回时,启动油路系统,向油道812通入压力油,压力油流入上活塞821和下活塞822之间的油腔823,随着压力油的逐渐增多,上活塞821向上升起,从而带动与之固定连接的导轨81向上升起,于是辊柱811的上端辊面高于工作台1的顶面,使得换模装置在拉出和推入工作台1的过程中,工作台1的底面与浮动导轨装置8的辊柱811的上端辊面形成滚动摩擦,从而使用较小的推力就可以实现工作台1的推入和拉出,大大节省了驱动力,减小了换模装置的生产成本。当然,除了上述上活塞821与下活塞822形成的升降部件82外,上述浮动导轨装置8还可以采用其他结构,凡是能够实现辊柱811的上端辊面随升降部件82的升降高于或低于托板2顶面的浮动导轨装置8均应当属于本发明的保护范围内。With this floating guide rail device 8, when the workbench 1 works normally, the elevating
当然,上述实施方式并未限定浮动导轨装置8的具体数量,根据工作台1的大小和重量,可以在托板2上平行设置4个凹槽,内置4个导轨81,当然还可以为其他数量,每个浮动导轨装置8也可以根据工作台1的前后长度设置若干个升降部件82,以保证能够完全撑起工作台1的重量。Of course, the above-mentioned embodiment does not limit the specific quantity of the floating guide rail device 8. According to the size and weight of the workbench 1, four grooves can be arranged in parallel on the supporting
在另一种实施方式中,上述导轨支架4的顶面也开设上述凹槽,凹槽内也设有上述浮动导轨装置8。这样,当工作台1移动至导轨支架4和从导轨支架4上移出时,也能够与导轨支架4的支撑面的顶部形成滑动摩擦,从而减小换模时的推力,进一步减小成本。In another embodiment, the above-mentioned groove is also provided on the top surface of the above-mentioned
还可以进一步设置上述换模装置的具体结构形式。The specific structural form of the above-mentioned mold changing device can also be further set.
在另一种具体的实施方式中,换模装置还可以包括定位板9,定位板9的上部固定连接于工作台1的前侧,定位板9的底端低于托板2的顶面,定位板9的内侧面与工作台1的前侧面、托板2的前侧面贴合。In another specific embodiment, the mold changing device can also include a
采用这样的结构,当工作台1由前侧推回到托板2上时,安装于工作台1前侧的定位板9碰触托板2的前侧面时,工作台1便停止运动,这更进一步起到了在工作台1推回时准确定位的作用。With such a structure, when the workbench 1 is pushed back onto the supporting
请参考图7,图7为本发明所提供液压机的一种具体实施方式的结构示意图。Please refer to FIG. 7 , which is a schematic structural diagram of a specific embodiment of the hydraulic machine provided by the present invention.
如图7所示,本发明还提供一种中小型液压机,包括机体、电气控制系统和液压控制系统;机体采用上述的换模装置,换模装置连接于机体的底部。由于上述换模装置具有上述的有益技术效果,因此,包括该换模装置的液压机也应当具有相应的技术效果,在此不再赘述。As shown in Figure 7, the present invention also provides a medium and small-sized hydraulic press, including a body, an electrical control system and a hydraulic control system; the body adopts the above-mentioned mold changing device, and the mold changing device is connected to the bottom of the body. Since the above-mentioned mold changing device has the above-mentioned beneficial technical effects, the hydraulic press including the mold changing device should also have corresponding technical effects, which will not be repeated here.
以上对本发明所提供的一种中小型液压机及其换模装置进行了详细介绍。本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以对本发明进行若干改进和修饰,这些改进和修饰也落入本发明权利要求的保护范围内。The above is a detailed introduction of a medium and small-sized hydraulic press and its mold changing device provided by the present invention. In this paper, specific examples are used to illustrate the principle and implementation of the present invention, and the descriptions of the above embodiments are only used to help understand the method and core idea of the present invention. It should be pointed out that for those skilled in the art, without departing from the principle of the present invention, some improvements and modifications can be made to the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.
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CN104551598B (en) * | 2015-01-20 | 2016-09-28 | 江苏扬力集团有限公司 | A kind of forcing press quick die change dolly |
CN105033598B (en) * | 2015-05-29 | 2020-07-31 | 浙江永创机械有限公司 | Quick disassembling and assembling die lifter for knife box and quick disassembling and assembling method |
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Denomination of invention: A small and medium-sized hydraulic press and its mold changing device Granted publication date: 20131225 Pledgee: Industrial and Commercial Bank of China Limited Hefei Baohe Branch Pledgor: HEFEI METALFORMING INTELLIGENT MANUFACTURING CO.,LTD. Registration number: Y2024980059118 |
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