A kind of vacuum plating coating and preparation thereof and constructional method
Technical field
The present invention relates to realize by technique for vacuum coating the electroplating coating of the metallization decorative effect of engineering plastics, especially a kind of vacuum plating coating and preparation and constructional method.
Background technology
The metal vacuum electroplating technology is exactly under the environment of high vacuum, with the gasification of plated film material, then is deposited on a kind of technique that workpiece surface is realized metal effect by specific heating source, divides vacuum evaporation coating and vacuum magnetron sputtering coating film according to the form of heating source.Because of common engineering frosting slipperiness deficiency; need a kind of priming paint coating structure to go out a smooth surface; realize various metal effects, just need a kind of middle lacquer that coating is painted again, protect with finish paint at last; formation can be lasting the metal finishing effect; present existing solution is solvent based coating, adopts hot baking form to solidify, and volatility is large; take energy during construction cost, human body is poisoned large.
Summary of the invention
The present invention has controlled the photocuring reaction shrinkability by rational formulating of recipe, has solved a sticking power difficult problem, but increases the reliability of finish paint by the middle lacquer transition layer of additive color again.Coating need not dilute by thinner, and direct spraying uses.
The technical solution adopted for the present invention to solve the technical problems is: described vacuum plating coating is comprised of priming paint, middle lacquer, finish paint, and priming paint, middle lacquer, finish paint are by weight ratio:
Priming paint: polyurethane acrylate resin 20-25%, acrylate 20-25%, HCPK and TPO mixed light initiator 2-4%, organo-siloxane flow agent 0.5-1%, butylacetate 15-20%, ethyl acetate 20-25%, Virahol 10-15%;
Middle lacquer: polyester modified polyurethane acrylate resin 25-30%, polyurethane acrylate resin 5-10%, phosphoester acrylic ester 0.2-1%, HCPK and TPO mixed light initiator 0.5-1%, butylacetate 15-20%, ethyl acetate 25-30%, Virahol 20-25%;
Finish paint: polyurethane acrylate resin 25-30%, acrylate 10-15%, phosphoester acrylic ester 0.2-1%, HCPK and TPO mixed light initiator 2-4%, organo-siloxane flow agent 0.5-1%, butylacetate 15-20%, ethyl acetate 20-25%, Virahol 15-20%.
The preparation method of vacuum plating coating is:
The preparation method of priming paint is: dropped into behind acrylate, the polyurethane acrylate resin high-speed stirring 20 minutes in sealable container; Butylacetate, ethyl acetate, Virahol are prepared priming paint part by weight 15%:20%:10% as required be made into mixed solvent, slowly drop into the mixed solvent of 40-42% at whipped state, middling speed stirred 10 minutes; Then drop into HCPK and TPO mixed light initiator and organo-siloxane flow agent, middling speed stirred 10 minutes; Use again remaining mixed solvent stirring at low speed with priming paint adjusting viscosity to 9.5 ± 0.5s;
The preparation method of middle lacquer is: dropped into behind polyester modified polyurethane acrylate resin, polyurethane acrylate resin, the phosphoester acrylic ester high-speed stirring 20 minutes in sealable container; Lacquer part by weight 15%:25%:20% was made into mixed solvent during butylacetate, ethyl acetate, Virahol prepared as required, slowly dropped into the mixed solvent of 55-58% at whipped state, and middling speed stirred 10 minutes; Then drop into HCPK and TPO mixed light initiator, middling speed stirred 10 minutes; Use again remaining mixed solvent stirring at low speed with middle lacquer adjusting viscosity to 8.5 ± 0.5s;
The preparation method of finish paint is: dropped into behind polyurethane acrylate resin, acrylate, the phosphoester acrylic ester high-speed stirring 20 minutes in sealable container; Butylacetate, ethyl acetate, Virahol are prepared the finish paint part by weight as required be made into mixed solvent at 15%: 20%: 15%, slowly drop into the mixed solvent of 45-48% at whipped state, middling speed stirred 10 minutes; Then drop into HCPK and TPO mixed light initiator and organo-siloxane flow agent, middling speed stirred 10 minutes; Use again remaining mixed solvent stirring at low speed with finish paint adjusting viscosity to 9 ± 0.5s.
Carrying out electric plating method with vacuum plating coating is: priming paint, middle lacquer, finish paint filter with 500 mesh filter screens, finish by the process sequence of priming paint → plated film → middle lacquer → finish paint, and processing parameter is:
Priming paint: thickness 12-20 μ m, 55 ± 5 ℃ * 4-10min of IR, UV energy 1000-1500mJ/cm
2
Middle lacquer: thickness 3-9 μ m, 55 ± 5 ℃ * 4-10min of IR, UV energy 300-500mJ/cm
2
Finish paint: thickness 12-20 μ m, 55 ± 5 ℃ * 4-10min of IR, UV energy 1200-1800mJ/cm
2
In not additive color or when light color, are without middle lacquerer's order.
Effect of the present invention is: 1, adopt import environmental protection raw material, low toxicity; 2, production process is without the High Temperature High Pressure process, and is safe; 3, directly use.Need not dilute, convenient; 4, be ultraviolet light polymerization, production efficiency is high.
Embodiment
Below in conjunction with embodiment the present invention is done and to describe in further detail.
Priming paint is by weight ratio:
Scheme |
Polyurethane acrylate resin |
Acrylate |
The organo-siloxane flow agent |
HCPK and TPO mixed light initiator |
Mixture |
DA |
20 |
25 |
0.5 |
4 |
50.5 |
DB |
25 |
20 |
0.5 |
3 |
51.5 |
DC |
22.5 |
22.5 |
1.0 |
3.5 |
50.5 |
Middle lacquer is by weight ratio:
Scheme |
The polyester modified polyurethane acrylate resin |
Polyurethane acrylate resin |
Phosphoester acrylic ester |
HCPK and TPO mixed light initiator |
Mixture |
ZA |
30 |
5 |
1.0 |
0.5 |
63.5 |
ZB |
30 |
5 |
1.0 |
1.0 |
63 |
Finish paint is by weight ratio:
Scheme |
Polyurethane acrylate resin |
Acrylate |
The organo-siloxane flow agent |
Phosphoester acrylic ester |
HCPK and TPO mixed light initiator |
Mixture |
MA |
30 |
15 |
0.5 |
1.0 |
3 |
50.5 |
Vacuum Deposition indium film test interpretation of result
DA+ZA+MA: part has loss of gloss, 2 hours sticking power test passes of boiling water boiling; Analyze; The acrylate ratio is too high, and is too strong to the base material swelling property, causes the priming paint loss of gloss.
DA+Z
B+ MA: part has loss of gloss, and 30 minutes clock sticking power of boiling water boiling test passes is boiled 1 hour postadhesion power test finish paint and partly come off; Analyze; Middle lacquer photoinitiator levels is higher, overreact, and it is bad to cause that finish paint adheres to.
DB+ZA+MA: 1 hour sticking power test passes of boiling water boiling, boil after 3 hours priming paint part from the base material and come off; Analyze; The acrylate ratio very little, and is not enough to the base material swelling property, causes that priming paint and base material adherence are bad.
DB+ZB+MA: boiling water boiling is priming paint after 2 hours, and finish paint all has part to come off; Analyze; Middle lacquer photoinitiator levels is higher, overreact.
DC+ZA+MA: boiling water boiling after 2 hours coating part from the priming paint come off; Analyze; Flow agent content is higher, affects the absorption of coating.
DC+ZB+MA: boiling water boiling is coating after 2 hours, and finish paint all has part to come off; Analyze; Middle lacquer photoinitiator levels is higher, overreact.
Conclusion (of pressure testing):
Polyurethane acrylate resin in the priming paint and acrylate ratio will suit, and optimum proportion is 1:1; Organo-siloxane flow agent consumption in the priming paint can not be too high; Middle lacquer light trigger ratio can not be high.
Example 1: with the spraying of low-pressure spray gun air atomizing, base material is the PC phone housing, priming paint thickness 16 μ m, 55 ℃ * 6min of IR, UV energy 1100 mJ/cm
2Plated film, this moment, Vacuum Deposition 50%:50% indium stannum alloy film added 35% dyestuff that admittedly contains 2%, thickness 5 μ m, 55 ℃ * 6min of IR, UV energy 380mJ/cm
2Finish paint thickness 18 μ m, 60 ℃ * 6min of IR, UV energy 1360 mJ/cm
2Test performance sticking power is greater than 95%, and hardness is not less than H(1000g power), RCA(175g power) greater than 500 times, light discolouration sticking power is arranged greater than 95% behind the boiling water poach 60min, vibration abrasion 120min is without coming off.
Example 2: with the spraying of low-pressure spray gun air atomizing, base material is the PC mobile phone navigation key, priming paint thickness 18 μ m, 55 ℃ * 6min of IR, UV energy 1300 mJ/cm
2Plated film, at this moment Al metallizing Fool; Middle lacquer adds 18% nano color paste that admittedly contains 3%, thickness 7 μ m, 55 ℃ * 6min of IR, UV energy 420 mJ/cm
2Finish paint thickness 20 μ m, 60 ℃ * 6min of IR, UV energy 1600 mJ/cm
2Test performance sticking power is greater than 95%, and hardness is not less than H(1000g power), vibration abrasion 180min is without coming off.
Example 3: with the spraying of low-pressure spray gun air atomizing, base material is PC+10% glass hand set machine shell, priming paint thickness 20 μ m, 60 ℃ * 6min of IR, UV energy 1000 mJ/cm
2Plated film, at this moment Vacuum Deposition indium film; Middle lacquer adds 18% nano color paste that admittedly contains 2%, thickness 6 μ m, 55 ℃ * 6min of IR, UV energy 300 mJ/cm
2Finish paint thickness 16 μ m, 60 ℃ * 6min of IR, UV energy 1200 mJ/cm
2Test performance sticking power is greater than 95%, and hardness is not less than H(1000g power), RCA(175g power) greater than 500 times, behind the boiling water poach 60min without variable color and foaming sticking power greater than 95%, vibration abrasion 120min is without coming off.
Example 4: with the spraying of low-pressure spray gun air atomizing, base material is the PC hand set machine shell, priming paint thickness 12 μ m, 50 ℃ * 6min of IR, UV energy 800 mJ/cm
2Plated film, at this moment vacuum tin-plated coating film; Lacquer in the nothing; Finish paint thickness 14 μ m, 60 ℃ * 6min of IR, UV energy 1200 mJ/cm
2Test performance sticking power is greater than 95%, and hardness is not less than H(1000g power), RCA(175g power) greater than 350 times.