A kind of DC converter valve Lift-on/Lift-off System
Technical field
The present invention relates to a kind of DC converter valve system, specifically will be referred to a kind of DC converter valve Lift-on/Lift-off System.
Background technology
DC converter valve insulation type test will be suspended to the experiment hall top with a complete test product valve tower usually and test, because experiment hall is generally steel structure, and point of suspension position very high (30 meters), the converter valve tower of tens tons of gross weights be suspended in midair, hanging device that must design specialized carries out converter valve tower crane dress.
Usually need special tool at engineering site lifting DC converter valve, but because engineering site is disposably and permanently installed, adopt manual chain block etc. to carry out lifting operation more, degree of automation is low, waste time and energy, and the lifting inefficiency.
Summary of the invention
The purpose of this invention is to provide a kind of easy and simple to handlely, safe and reliable, stable, the degree of automation height can be used for lifting the DC converter valve of dissimilar and specification, flexibly and the stronger Lift-on/Lift-off System of comformability.
The present invention adopts following proposal to realize purpose of the present invention:
A kind of DC converter valve Lift-on/Lift-off System, its improvements are that described Lift-on/Lift-off System comprises control setup and mechanical device; Described control setup comprises position transduser, PLC controller, frequency converter and operating power; Described mechanical device comprises electric block, load larrying member, supporting construction, electronic pin mechanism, the load-bearing girder steel of wearing off; Described load larrying member top connects supporting construction; Described electric block is installed on the supporting construction; The described electronic pin mechanism that wears off is arranged on the load-bearing girder steel;
On the described electric block motor is installed; Described frequency converter two ends are connected with described PLC controller with the motor of electric block respectively; Described operating power is connected with the motor of electric block; Described position transduser is connected with electric block with the PLC controller respectively; Adopt between the motor of described position transduser and electric block that flexure spring is coaxial to be connected; Described electric block is fixed on the load-bearing girder steel by supporting construction and load larrying member, finally forms Lift-on/Lift-off System.
A kind of optimized technical scheme provided by the invention is: the quantity of described electric block is 4, described 4 electric block synchronized operations, and maximum synchronous error is less than 2 centimetres, and when accumulated error was greater than 5 centimetres synchronously, system was automatically locked.
Second optimized technical scheme provided by the invention is: be equiped with blocking device on the described load-bearing girder steel, described blocking device uses wears pin and out of stock control.
The 3rd optimized technical scheme provided by the invention is: described Lift-on/Lift-off System below is provided with the lifting change-over panel, and described lifting change-over panel is the framed structure that is welded into by I-beam section or channel-section steel; Described lifting change-over panel and load-bearing girder steel adopt wears pin and out of stock detouchable mechanical connection manner automatically.
Compared with prior art, the beneficial effect that reaches of the present invention is:
1, DC converter valve Lift-on/Lift-off System provided by the invention has been realized 4 synchronous liftings of electric block and decline, servo-actuated equilibrium function, speed can be regulated between 8cm/min~80cm/min continuously, maximum synchronous error is less than 2 centimetres, when accumulated error is greater than 5 centimetres synchronously, system is automatically locked, thereby has guaranteed hoisting process safety and stationarity;
2, DC converter valve Lift-on/Lift-off System provided by the invention is provided with the emergency descent function, when in the operational process during Lift-on/Lift-off System et out of order, can use the highest fault landing function of priority, and the direct control electric block guarantees that hanging device safety reduces to ground;
3, DC converter valve Lift-on/Lift-off System provided by the invention has strengthened the position transduser serviceability, position transduser has adopted the coaxial, flexible connection mode with being connected of electric block motor deboost axle, the vibrations that can effectively avoid high speed revolution to cause have improved the stability and the reliability of system's operation;
4, DC converter valve Lift-on/Lift-off System provided by the invention has adopted and has worn pin and out of stock control automatically, has realized the detouchable mechanical connection manner between lifting change-over panel and load-bearing girder steel, improves the alerting ability that Lift-on/Lift-off System uses.
Description of drawings
Fig. 1 is Lift-on/Lift-off System control principle figure;
Fig. 2 is the birds-eye view of Lift-on/Lift-off System;
Fig. 3 is the front view of Lift-on/Lift-off System.
The specific embodiment
Below in conjunction with accompanying drawing the specific embodiment of the present invention is described in further detail.
Lift-on/Lift-off System provided by the invention comprises control setup and mechanical device, and the control setup of Lift-on/Lift-off System comprises position transduser, PLC controller, frequency converter and operating power; Motor is installed on the electric block; Motor is installed on the electric block; The frequency converter two ends are connected with the PLC controller with the motor of electric block respectively; Operating power is connected with the motor of electric block; Position transduser is connected with electric block with the PLC controller respectively; Adopt between the motor of position transduser and electric block that flexure spring is coaxial to be connected; Lift-on/Lift-off System control principle figure as shown in Figure 1.
The mechanical device of Lift-on/Lift-off System comprises electric block, load larrying member, supporting construction, electronic pin mechanism, the load-bearing girder steel of wearing off; The load larrying member top connects supporting construction; Electric block is installed on the supporting construction; The electronic pin mechanism that wears off is arranged on the load-bearing girder steel; Electric block is fixed on the load-bearing girder steel by supporting construction and load larrying member; The birds-eye view of Lift-on/Lift-off System and front view are shown in Fig. 2 and 3.
By load larrying member and supporting construction 4 electric blocks are fixed on the load-bearing girder steel in the Lift-on/Lift-off System, draw coupling end from the deceleration axle head of electric block, reliably be connected with position transduser by flexure spring, 9 cover locking devices on the load-bearing girder steel, have been installed simultaneously, be used for locking lifting change-over panel, blocking device uses to be worn pin and moves back pin control, and by position transduser (on raise spacing, wear that pin puts in place, out of stock putting in place) whether monitoring lifting change-over panel hang and put in place, all measurements are connected with electrical control cubicles by cable with control signal; Measurement and control signal are input to the PLC controller, PLC judges the mode of operation of 4 electric blocks according to position signal, and calculate the suspension hook position of electric block according to position sensor signal, accuracy control frequency converter output voltage frequency, thus realization is to the adjusting and the control of 4 electric block motor speeds; Every coaxial two cover position transdusers that connected of electric block, can accurately gather the electric block motor speed signal, at any time adjust frequency converter frequency, accuracy control suspension hook position, guarantee the net synchronization capability of 4 electric block operations, improved safety, stability and the reliability of DC converter valve lifting operation.
Should be noted that at last: only illustrate that in conjunction with the foregoing description technical scheme of the present invention is not intended to limit.Those of ordinary skill in the field are to be understood that: those skilled in the art can make amendment or are equal to replacement the specific embodiment of the present invention, but these modifications or change are all among the claim protection domain that application is awaited the reply.