CN102155576A - Reinforced-type metal-like plastic water tap and manufacturing method thereof - Google Patents

Reinforced-type metal-like plastic water tap and manufacturing method thereof Download PDF

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Publication number
CN102155576A
CN102155576A CN 201110047525 CN201110047525A CN102155576A CN 102155576 A CN102155576 A CN 102155576A CN 201110047525 CN201110047525 CN 201110047525 CN 201110047525 A CN201110047525 A CN 201110047525A CN 102155576 A CN102155576 A CN 102155576A
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China
Prior art keywords
water tap
plastic
powder
metallo
water
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CN 201110047525
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CN102155576B (en
Inventor
余水
黄贤明
李明仁
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Runner Xiamen Corp
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Xiamen Runner Industrial Corp
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Priority to CN201110047525A priority Critical patent/CN102155576B/en
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Publication of CN102155576B publication Critical patent/CN102155576B/en
Expired - Fee Related legal-status Critical Current
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Abstract

The invention discloses a reinforced-type metal-like plastic water tap and a manufacturing method thereof, and relates to a water tap. The reinforced-type metal-like plastic water tap comprises an ABS (acrylonitrile-butadiene-styrene) plastic outer shell and matched components, wherein the matched components comprise a valve plug, a handle, a water outlet net, a seal ring and a fastening screw. The method is characterized by combining the water channel of the water tap according to the water way requirement of the water tap; placing the water channel in a mold of the outer shell of the water tap, and fixing; mixing ceramic mine powder with a reinforcing additive agent, adding water, stirring, filling the mixture of the ceramic mine powder and the reinforcing additive agent into the mold of the outer shell of the water tap, taking out from the mold after forming, mounting in the plastic outer shell of the water tap, and assembling the prepared matched components of the water tap which are manufactured according to a normal assembling method and comprise the valve plug, the handle, the water outlet net, the seal ring and the fastening screw into the reinforced-type metal-like plastic water tap according to a normal assembling method, wherein the mass ratio of the ceramic mine powder to the reinforced additive agent is 1:(01-15).

Description

Imitative metallo-plastic water tap of a kind of enhancement mode and preparation method thereof
Technical field
The present invention relates to a kind of water tap, especially relate to imitative metallo-plastic water tap of a kind of enhancement mode and preparation method thereof.
Background technique
Plastic faucet on the existing market mostly is to be shell with the ABS plastic, and carries out surface treatment (plating, vacuum coating etc.) and be the metal appearance of Gao Guang, and its internal water channel skeleton then adopts POM or resins such as PPS or PPO through the moulding of injection moulding room temperature reaction.The shortcoming of this kind plastic faucet is that quality is not enough, and the anti-burst pressure intensity of water channel is also not enough, can't satisfy client's requirement fully.
At present, exist various plastic faucets on the market, the mixed plastic water tap that can advance hot and cold water roughly has two kinds, and first kind mainly constitutes (as Chinese patent ZL2007100701711) by plastic casing with intake pipe in the enclosure being installed and being gone out pipe; Another is mainly to be made of last lower body, be respectively equipped with the groove that cooperatively interacts in the last lower body, after the last lower body combination, the described groove shaped that cooperatively interacts becomes the water inlet and outlet passage (as Chinese patent 200810059272.3) of tap, wherein, last lower body is to combine by screw connection, clamping or heated contact surface, and upward the surface coverage of lower body has one deck housing.The step of making above-mentioned plastic faucet is many, and making is got up cumbersome, wastes time and energy, and cost of production is than higher; Also have the water inlet and outlet passage of above-mentioned second kind of water tap just to constitute by simple groove, other parts of last lower body are entity, consumptive material is many, be easy to generate distortion during last lower body injection moulding, the groove of last lower body cooperates cumbersome exactly, and upward the junction plane of lower body can expand with heat and contract with cold under the effect of hot and cold water in generation, makes its junction plane the gap occur, the phenomenon that is easy to generate string water between cold/hot water passage or leaks, the use of influence tap.
Summary of the invention
The objective of the invention is at the process step of existing plastic faucet many, make cumbersome, waste time and energy, cost of production is than higher, consumptive material is many, be easy to generate distortion during last lower body injection moulding, the groove of last lower body cooperates cumbersome exactly, and the junction plane of going up lower body can expand with heat and contract with cold under the effect of hot and cold water in generation, make its junction plane the gap occur, the phenomenon that is easy to generate string water between cold/hot water passage or leaks, the deficiencies such as use of influence tap provide imitative metallo-plastic water tap of a kind of enhancement mode and preparation method thereof.
The imitative metallo-plastic water tap of described enhancement mode comprises ABS plastic shell and matching parts, and described matching parts comprises spool, handle, goes out the network of rivers, seal ring, fastening screw trip bolt etc.
The present invention includes following steps:
1) water channel of the water tap water route according to water tap is required to combine;
2) water channel is put into the mould of swivel body, and fixed;
3) ceramic mineral powder is mixed with enhancement additive, after adding the entry stirring, be filled in the mould of swivel body, from mould, take out after the moulding, and be installed in the plastic casing of water tap, water tap matching parts with ready explained hereafter routinely, comprise spool, handle, go out the network of rivers, seal ring, fastening screw trip bolt etc. are assembled into the imitative metallo-plastic water tap of enhancement mode according to the assembling mode of routine, described ceramic mineral powder and enhancement additive are ceramic mineral powder by mass ratio: enhancement additive=1: (0.1~1.5).
In step 1), described water tap can be the water tap of different shape; The composition of described water channel contains a kind of in acetal resin (POM), polyphenylene sulfide (PPS), PPO (PPO), polysulfones (PSU), the refractory polyethylene (PE-RT) etc.
In step 2) in, described swivel body is the plastic faucet shell, and the surface of described plastic faucet shell can be by surface treatment, and described surface treatment can be adopted at least a in plating, vacuum coating, the spraying etc.
In step 3), described ceramic mineral powder can be at least a in ceramic powder, the cement etc.; The composition of described ceramic powder can be the mixture of silicate, magnesium oxide and potassium dihydrogenphosphate, can be silicate 30%~40%, magnesium oxide 30%~40%, potassium dihydrogenphosphate 20%~40% by mass percentage; Described enhancement additive can be selected from least a in metal powder, metallic oxide powder, Buddha's warrior attendant sand, cement, quartz sand, epoxy resin, the glass fibre etc.; Described metal powder can be selected from least a in iron powder, tungsten powder, zinc powder, the copper powder etc.; Described metallic oxide powder can be selected from ferrite, oxidation tungsten powder, at least a in oxide powder and zinc, the cupric oxide powder etc.; The addition of described water can be 5%~30% of ceramic mineral powder and enhancement additive gross mass, and the temperature of described water can be 10~25 ℃, and the time of described stirring can be 2~10min; Described plastic casing can be at least a in butadiene-acrylonitrile-styrene plastic (ABS) shell, polycarbonate (PC) (PC) shell, butadiene-acrylonitrile-styrene plastic (ABS) and polycarbonate (PC) (PC) mixture shell, PVC (PVC) shell etc.
Compared with prior art, the prepared imitative metallo-plastic water tap of enhancement mode of the present invention has following advantage:
1) mass ratio of the imitative metallo-plastic water tap of the prepared enhancement mode of the present invention is near the quality of same size metal faucet, and its cost is than metal faucet low 40%~60%.
2) because high-strength ceramic has humidification to the water channel skeleton, the channel structure of the therefore prepared imitative metallo-plastic water tap inside of enhancement mode has excellent long-term hydraulic pressure resistance performance, show that according to burst pressure testing standard ASME A112.18.1-2005 test result the burst pressure of the imitative metallo-plastic water tap of enhancement mode that the present invention is prepared exceeds more than 50% than general plastic faucet.
Embodiment
Embodiment 1
1) earlier the water channel of the water tap water route according to water tap is required to combine;
2) will combine water channel and be placed in the mould of swivel body, and fix;
3) be that the ceramic mineral powder of 1000g is (for ceramic powder with quality, by mass percent is 30% silicate, the mixture of 30% magnesium oxide and 40% potassium dihydrogenphosphate three combination) mix with the 1500g ferrite after, and adding mass ratio 30% temperature is after 25 ℃ of water fully stir 10min, it is filled in the above-mentioned mould, after treating its room temperature forming, it is taken out from mould, and be installed in the ABS plastic shell of water tap, water tap matching parts with ready explained hereafter routinely comprises spool, handle, go out the network of rivers, seal ring, fastening screw trip bolts etc. are assembled into a whole set of water tap according to the assembling mode of routine.The mass ratio of the imitative metallo-plastic water tap of enhancement mode that the present invention is prepared is than the quality near the same size metal faucet, and its cost is lower than metal faucet.In addition, because high-strength ceramic has humidification to the water channel skeleton, therefore the channel structure of the prepared imitative metallo-plastic water tap inside of enhancement mode of the present invention has excellent long-term hydraulic pressure resistance performance, show according to burst pressure testing standard ASME A112.18.1-2005 test result: the burst pressure of the imitative metallo-plastic water tap of enhancement mode that the present invention is prepared reaches 800Psi, and general plastic faucet can only reach 500Psi.
Embodiment 2
1) earlier the water channel of the water tap water route according to water tap is required to combine;
2) will combine water channel and be placed in the mould of water tap, and fix;
3) be that the ceramic mineral powder of 1000g is (for ceramic powder with quality, by mass percent is 40% silicate, the mixture of 40% magnesium oxide and 20% potassium dihydrogenphosphate three combination) mix with the 100g tungsten powder after, and adding mass percent 5% temperature is after 10 ℃ of water fully stir 2min, it is filled in the above-mentioned mould, after treating its room temperature forming, it is taken out from mould, and be installed in the ABS+PC plastic casing of water tap, water tap matching parts with ready explained hereafter routinely comprises spool, handle, go out the network of rivers, seal ring, fastening screw trip bolts etc. are assembled into a whole set of water tap according to the assembling mode of routine.The mass ratio of the imitative metallo-plastic water tap of enhancement mode that the present invention is prepared is than the quality near the same size metal faucet, and its cost is lower than metal faucet.In addition, because high-strength ceramic has humidification to the water channel skeleton, therefore the channel structure of the prepared imitative metallo-plastic water tap inside of enhancement mode of the present invention has excellent long-term hydraulic pressure resistance performance, show according to burst pressure testing standard ASME A112.18.1-2005 test result, the burst pressure of the imitative metallo-plastic water tap of enhancement mode that the present invention is prepared reaches 750Psi, and general plastic faucet can only reach 500Psi.
Embodiment 3
1) earlier the water channel of the water tap water route according to water tap is required to combine;
2) will combine water channel and be placed in the mould of swivel body, and fix;
3) be after ceramic mineral powder (cement) and the 1000g silica sand of 1000g mixes with quality, and adding mass ratio 10% temperature is after 15 ℃ of water fully stir 5min, it is filled in the above-mentioned mould, after treating its room temperature forming, it is taken out from mould, and be installed in the PC plastic casing of water tap, water tap matching parts with ready explained hereafter routinely comprises spool, handle, goes out the network of rivers, seal ring, fastening screw trip bolt etc. be assembled into a whole set of water tap according to the assembling mode of routine.The mass ratio of the imitative metallo-plastic water tap of enhancement mode that the present invention is prepared is than the quality near the same size metal faucet, and its cost is lower than metal faucet.In addition, because high-strength ceramic has humidification to the water channel skeleton, therefore the channel structure of the prepared imitative metallo-plastic water tap inside of enhancement mode of the present invention has excellent long-term hydraulic pressure resistance performance, show according to burst pressure testing standard ASME A112.18.1-2005 test result, the burst pressure of the imitative metallo-plastic water tap of enhancement mode that the present invention is prepared reaches 850Psi, and general plastic faucet can only reach 500Psi.
Embodiment 4
1) earlier the water channel of the water tap water route according to water tap is required to combine;
2) will combine water channel and be placed in the mould of swivel body, and fix;
3) be that the ceramic mineral powder of 1000g is (for ceramic powder with quality, by mass percent is 35% silicate, the mixture of 35% magnesium oxide and 30% potassium dihydrogenphosphate three combination) mix with 500g Buddha's warrior attendant sand after, and adding mass percent 15% temperature is after 10 ℃ of water fully stir 7min, it is filled in the above-mentioned mould, after treating its room temperature forming, it is taken out from mould, and be installed in the PVC plastic casing of water tap, water tap matching parts with ready explained hereafter routinely comprises spool, handle, go out the network of rivers, seal ring, fastening screw trip bolts etc. are assembled into a whole set of water tap according to the assembling mode of routine.The mass ratio of the imitative metallo-plastic water tap of enhancement mode that the present invention is prepared is than the quality near the same size metal faucet, and its cost is lower than metal faucet.In addition, because high-strength ceramic has humidification to the water channel skeleton, therefore the channel structure of the prepared imitative metallo-plastic water tap inside of enhancement mode of the present invention has excellent long-term hydraulic pressure resistance performance, show according to burst pressure testing standard ASME A112.18.1-2005 test result, the burst pressure of the imitative metallo-plastic water tap of enhancement mode that the present invention is prepared reaches 900Psi, and general plastic faucet can only reach 500Psi.
Embodiment 5
1) earlier the water channel of the water tap water route according to water tap is required to combine;
2) will combine water channel and be placed in the mould of swivel body, and fix;
3) be that the ceramic mineral powder of 1000g is (for ceramic powder with quality, by mass percent is 30% silicate, the mixture of 40% magnesium oxide and 30% potassium dihydrogenphosphate three combination)) mix with the 300g glass fibre after, and adding mass percent 15% temperature is after 15 ℃ of water fully stir 5min, it is filled in the above-mentioned mould, after treating its room temperature forming, it is taken out from mould, and be installed in the ABS plastic shell of water tap, water tap matching parts with ready explained hereafter routinely comprises spool, handle, go out the network of rivers, seal ring, fastening screw trip bolts etc. are assembled into a whole set of water tap according to the assembling mode of routine.The mass ratio of the imitative metallo-plastic water tap of enhancement mode that the present invention is prepared is than the quality near the same size metal faucet, and its cost is lower than metal faucet.In addition, because high-strength ceramic has humidification to the water channel skeleton, therefore the channel structure of the prepared imitative metallo-plastic water tap inside of enhancement mode of the present invention has excellent long-term hydraulic pressure resistance performance, show according to burst pressure testing standard ASME A112.18.1-2005 test result, the burst pressure of the imitative metallo-plastic water tap of enhancement mode that the present invention is prepared reaches 780Psi, and general plastic faucet can only reach 500Psi.
Embodiment 6
1) earlier the water channel of the water tap water route according to water tap is required to combine;
2) will combine water channel and be placed in the mould of swivel body, and fix;
3) be that the ceramic mineral powder of 1000g is (for ceramic powder with quality, by mass percent is 40% silicate, the mixture of 30% magnesium oxide and 30% potassium dihydrogenphosphate three combination) mix with 100g epoxy resin after, and adding mass percent 20% temperature is after 20 ℃ of water fully stir 4min, it is filled in the above-mentioned mould, after treating its room temperature forming, it is taken out from mould, and be installed in the ABS plastic shell of water tap, water tap matching parts with ready explained hereafter routinely comprises spool, handle, go out the network of rivers, seal ring, fastening screw trip bolts etc. are assembled into a whole set of water tap according to the assembling mode of routine.The mass ratio of the imitative metallo-plastic water tap of enhancement mode that the present invention is prepared is than the quality near the same size metal faucet, and its cost is lower than metal faucet.In addition, because high-strength ceramic has humidification to the water channel skeleton, therefore the channel structure of the prepared imitative metallo-plastic water tap inside of enhancement mode of the present invention has excellent long-term hydraulic pressure resistance performance, show according to burst pressure testing standard ASME A112.18.1-2005 test result, the burst pressure of the imitative metallo-plastic water tap of enhancement mode that the present invention is prepared reaches 820Psi, and general plastic faucet can only reach 500Psi.

Claims (10)

1. an enhancement mode is imitated the metallo-plastic water tap, the imitative metallo-plastic water tap of described enhancement mode comprises ABS plastic shell and matching parts, described matching parts comprises spool, handle, goes out the network of rivers, seal ring, fastening screw trip bolt, it is characterized in that the preparation method of the imitative metallo-plastic water tap of described a kind of enhancement mode may further comprise the steps:
1) water channel of the water tap water route according to water tap is required to combine;
2) water channel is put into the mould of swivel body, and fixed;
3) ceramic mineral powder is mixed with enhancement additive, after adding the entry stirring, be filled in the mould of swivel body, from mould, take out after the moulding, and be installed in the plastic casing of water tap, water tap matching parts with ready explained hereafter routinely, comprise spool, handle, go out the network of rivers, seal ring, fastening screw trip bolt be assembled into the imitative metallo-plastic water tap of enhancement mode according to the assembling mode of routine, described ceramic mineral powder and enhancement additive are ceramic mineral powder by mass ratio: enhancement additive=1: 0.1~1.5.
2. a kind of enhancement mode as claimed in claim 1 is imitated the metallo-plastic water tap, it is characterized in that in step 1), and described water tap is the water tap of different shape; The composition of described water channel contains a kind of in acetal resin, polyphenylene sulfide, PPO, polysulfones, the refractory polyethylene.
3. a kind of enhancement mode as claimed in claim 1 is imitated the metallo-plastic water tap, it is characterized in that in step 2) in, described swivel body is the plastic faucet shell.
4. a kind of enhancement mode as claimed in claim 3 is imitated the metallo-plastic water tap, and the surface that it is characterized in that described plastic faucet shell is by surface treatment.
5. a kind of enhancement mode as claimed in claim 4 is imitated the metallo-plastic water tap, it is characterized in that described surface treatment adopts at least a in plating, vacuum coating, the spraying.
6. a kind of enhancement mode as claimed in claim 1 is imitated the metallo-plastic water tap, it is characterized in that in step 3), and described ceramic mineral powder is at least a in ceramic powder, the cement.
7. a kind of enhancement mode as claimed in claim 6 is imitated the metallo-plastic water tap, the mixture that consists of silicate, magnesium oxide and potassium dihydrogenphosphate that it is characterized in that described ceramic powder is silicate 30%~40%, magnesium oxide 30%~40%, potassium dihydrogenphosphate 20%~40% by mass percentage.
8. a kind of enhancement mode as claimed in claim 1 is imitated the metallo-plastic water tap, it is characterized in that in step 3) described enhancement additive is selected from least a in metal powder, metallic oxide powder, Buddha's warrior attendant sand, cement, quartz sand, epoxy resin, the glass fibre; Described metal powder is selected from least a in iron powder, tungsten powder, zinc powder, the copper powder; Described metallic oxide powder chosen from Fe oxysome, oxidation tungsten powder, at least a in oxide powder and zinc, the cupric oxide powder.
9. a kind of enhancement mode as claimed in claim 1 is imitated the metallo-plastic water tap, it is characterized in that in step 3), the addition of described water can be 5%~30% of ceramic mineral powder and enhancement additive gross mass, and the temperature of described water is 10~25 ℃, and the time of described stirring is 2~10min.
10. a kind of enhancement mode as claimed in claim 1 is imitated the metallo-plastic water tap, it is characterized in that in step 3) described plastic casing is at least a in butadiene-acrylonitrile-styrene plastic shell, polycarbonate (PC) shell, butadiene-acrylonitrile-styrene plastic and polycarbonate blend shell, the polyvinyl chloride outer shell.
CN201110047525A 2011-02-28 2011-02-28 Reinforced-type metal-like plastic water tap and manufacturing method thereof Expired - Fee Related CN102155576B (en)

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CN102155576B CN102155576B (en) 2012-10-10

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106220814A (en) * 2016-07-21 2016-12-14 淄博德信联邦化学工业有限公司 Polyurethane elastomer antifreezing faucet and preparation method thereof

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS58121380A (en) * 1982-01-09 1983-07-19 Fuji Seikou Kk Faucet
EP0254769A1 (en) * 1986-07-24 1988-02-03 Ideal-Standard Gmbh Sanitary intake armature for tubs
CN2773432Y (en) * 2005-01-19 2006-04-19 厦门建霖卫浴工业有限公司 Tap body
CN101067461A (en) * 2007-06-01 2007-11-07 张谭伟 Producing technology for total ceramic tap valve body and application thereof
CN101201132A (en) * 2007-12-03 2008-06-18 吴克銮 Manufacturing technology of ceramic water tap housing
CN101324287A (en) * 2008-07-18 2008-12-17 张谭伟 Baking-free artificial stone tap valve and manufacturing process thereof

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS58121380A (en) * 1982-01-09 1983-07-19 Fuji Seikou Kk Faucet
EP0254769A1 (en) * 1986-07-24 1988-02-03 Ideal-Standard Gmbh Sanitary intake armature for tubs
CN2773432Y (en) * 2005-01-19 2006-04-19 厦门建霖卫浴工业有限公司 Tap body
CN101067461A (en) * 2007-06-01 2007-11-07 张谭伟 Producing technology for total ceramic tap valve body and application thereof
CN101201132A (en) * 2007-12-03 2008-06-18 吴克銮 Manufacturing technology of ceramic water tap housing
CN101324287A (en) * 2008-07-18 2008-12-17 张谭伟 Baking-free artificial stone tap valve and manufacturing process thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106220814A (en) * 2016-07-21 2016-12-14 淄博德信联邦化学工业有限公司 Polyurethane elastomer antifreezing faucet and preparation method thereof

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Address after: 361000 Tianfeng Road, Jimei District, Xiamen, Fujian Province, No. 69

Patentee after: Runner (Xiamen) Corp.

Address before: Room 1208, 12th floor, Lianqian Building, 859 Lianqian Road, Xiamen City, Fujian Province

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Granted publication date: 20121010