CN102154048A - Pretreatment method for densifying rice and wheat straw solid briquette fuel - Google Patents
Pretreatment method for densifying rice and wheat straw solid briquette fuel Download PDFInfo
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- CN102154048A CN102154048A CN2011100684394A CN201110068439A CN102154048A CN 102154048 A CN102154048 A CN 102154048A CN 2011100684394 A CN2011100684394 A CN 2011100684394A CN 201110068439 A CN201110068439 A CN 201110068439A CN 102154048 A CN102154048 A CN 102154048A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
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Abstract
The invention relates to a straw treatment process, in particular to a pretreatment method for densifying rice and wheat straw solid briquette fuel. The pretreatment method for densifying the rice and wheat straw solid briquette fuel comprises the following steps of: grinding straws with moisture content of less than or equal to 12 weight percent; adding a small amount of ammonia water or/and quick lime into water to prepare a spraying solution, wherein the amount of the ammonia water or/and the quick lime is 1 to 2 percent of the total amount of the spraying solution; spraying the prepared spraying solution on ground straw materials so as to wet the ground straw materials; placing the wet ground straw materials into a fermentation tank to ferment for 8 to 12 hours; and adding potassium chlorate or/and potassium nitrate into the fermented ground straw materials and uniformly stirring, wherein the adding amount of the potassium chlorate or/and the potassium nitrate is 2 to 3 percent of the total amount of the ground straw materials. Oxytolerant and alkaline-resisting cellulose decomposing brevibacterium domesticated manually can also be added into the spraying solution and the adding amount of the oxytolerant and alkaline-resisting cellulose decomposing brevibacterium is 0.5 to 1.5 percent of the total amount of the spraying solution. By the pretreatment method, original structural ingredients of a straw material can be effectively changed, the carbon element is kept, the caking property is improved, a hydrogen bond in the straws is destroyed (so that the straws are of a regular structure), cellulose in the straws is partly degraded and compact waxiness contained on the surfaces of the straws is decomposed, so that the straws are softened and are easy to process and form.
Description
Technical field
The present invention relates to a kind of stalk treatment process, the pre-treating process of a kind of specifically rice wheat straw solid molding fuel densification.
Background technology
Mierocrystalline cellulose is the renewable resources of quantity maximum on the earth, accounts for 35 %~50 % of plant dry weight, is the carbohydrate the widest, that content is the abundantest that distributes on the earth.For human, it is again the recyclability material of occurring in nature quantity maximum.Agricultural crop straw is the important source of agricultural organic materials, and the agricultural crop straw output in the annual whole nation can be amounted to into 660,000 tons of nitrogenous fertilizer, 9,660,000 tons of potash fertilizer, 960,000 tons of phosphate fertilizer more than 700,000,000 tons at present, is equivalent to 1/4 of national annual fertilizer amount.Yet in recent years along with social economy and growth in the living standard, the effective rate of utilization of China's stalk resource (especially in the rural area as the utilization ratio of domestic fuel) is but more and more lower.Decompose slowly because stalk is corrupt naturally, a large amount of stalks have not only been caused the great wasting of resources by on-site incineration, and burning process produces a large amount of obnoxious flavour (incomplete combustion) and flue dust, cause serious environmental to pollute, cause the common concern of the whole society.How to become " giving up " into precious, these biomass resources are made full use of, the pollution that reduces environment is a problem anxious to be solved at present.
Compare with the mineral substance fuel-based, the heat energy that stalk contained is far from, and (stalk is generally at 14~20 MJ/Kg for people imagination low like that, coal is about 18~27 MJ/Kg), and because stalk burning-point low (hydrogeneous height), sulfur-bearing low (than low tens of times of coal), ash oontent low (only be coal 10~30%), thereby theoretically stalk biomass fuel should be even more ideal, be the fuel that more cleans and do not worry forever resource problem at least.If it is be apt to add utilization,, significant undoubtedly for advocating low charcoal, resources conservation and friendly environment society now.Yet, because its density is low, transportation cost is higher, main is burning insufficient (not clean-burning in a large number volatile matter is with the flue gas loss, so actual calorific value is low), reasons such as the workload that acts as a fuel when using is big and dirty, ratio is more and more lower in actual applications to cause it.If stalk can be processed into fine and close bulk, the loss of a large amount of volatile matters when stoping burning, and make it abundant burning, not only can obviously improve heat imitates, prolong combustion time, obtain the combustion efficacy that is quite analogous to coal, and can significantly reduce the smoke pollution in when burning, and inflammable, the characteristics easily that have that coal do not have.
Yet, the high energy compression and the compact curing moulding difficult problem of stalk but are the bottlenecks of long-term fuel limitation straw utilization, especially light-weight rice and wheat stalk, not only density is low, and one deck wax is closely contained on the surface, directly machine-shaping is very high to equipment requirements, and it is carried out suitable pre-treatment, then can obviously reduce its technology difficulty.
Summary of the invention
Technical problem to be solved by this invention is, overcome the shortcoming of prior art, the pre-treating process of a kind of rice wheat straw solid molding fuel densification is provided, can effectively change the original structure composition of stalk material, keep carbon, increase cohesiveness, destroy the hydrogen bond (causing stalk to be ordered structure) in the stalk, part degraded Mierocrystalline cellulose wherein, the tight wax that the decomposing straw surface is contained becomes to be easy to machine-shaping thereby stalk is softened.
The technical scheme that the present invention solves above technical problem is:
The pre-treating process of rice wheat straw solid molding fuel densification, according to the following steps:
⑴ get the straw powder particle with the crushed stalk of weight percent moisture content≤12%;
⑵ add a spot of alkaline matter in water, be mixed with spray solution, and alkaline matter is an ammoniacal liquor or/and unslaked lime, and the amount that alkaline matter adds is the 1-2% weight percent of spray solution total amount;
⑶ be sprayed at the prepared spray solution of step ⑵ on the straw powder particle, makes the straw powder particle wetting;
⑷ insert the wetting straw powder particle of step ⑶ in the fermentation vat and fermented 8-12 hour;
⑸ add activeconstituents and stir in the straw powder particle that has fermented, activeconstituents is a Potcrate or/and saltpetre, and the amount that activeconstituents adds is the 2-3% weight percent of straw powder particle total amount.
The solution that a spot of alkaline matter of adding is mixed with in water is chemical treatment solution, chemical treatment solution is sprayed on the crushing straw, make crushing straw wetting, the minimum water molecules of these structures progressively enters into the macromolecular mass inside of stalk cellulose by infiltration, cause its original very orderly fiber hydrogen bond structure to be destroyed on a small quantity, reach the purpose of destroying hydrogen bond, it is comparatively slow to destroy the hydrogen bond process, but (high temperature in the coalification process can make liquid water become the obvious enhanced steam of seepage force for the biological treatment (cellulose-decomposing bacteria propagation) in a step and coalification technology and moulding after being, under the effect of coalification technology mesohigh, can destroy rapidly stalk cellulose inside hydrogen bond and by the ordered structure that forms, thereby reduce the difficulty of high-pressure molding) have laid a good foundation.Add a spot of alkali (as ammoniacal liquor, unslaked lime etc.), can not influence under the active prerequisite of cellulose-decomposing bacterium, obviously improve the infiltration efficient of water molecules and the destructive force of the inner hydrogen bond of cellulosic molecule, even Mierocrystalline cellulose is also had the direct degradation capability of part.
In the straw powder particle that has fermented, add activeconstituents and stir, activeconstituents be Potcrate or/and saltpetre plays the effect of ignition dope, help the sufficient combustion of later stage stalk solid molding fuel when using.
Yet,, differ to establish a capital and need take above-mentioned biochemical treatment at different stalks.For the sawdust that is easy to process, cotton stalk, corn stalk etc., may not need long biological fermentation to handle, even simple water can be processed after moistening; But for straw, especially wheat straw, (, also can obviously reduce) that biochemical treatment may be still essential to the requirement of biochemical treatment if plurality of raw materials is mixed.
Therefore, among the above step ⑵, also add domestication's oxytolerant, alkali proof Mierocrystalline cellulose decomposition tyrothricin in the spray solution, the amount that domestication's oxytolerant, alkali proof Mierocrystalline cellulose decompose the tyrothricin adding is the 0.5-1.5% weight percent of spray solution total amount.
Adding domestication's oxytolerant, alkali proof Mierocrystalline cellulose decompose the purpose that tyrothricin plays biological treatment in the spray solution, biological treatment is the cellulose-decomposing bacterium that utilizes artificial oxytolerant, alkaline-resisting domestication, under the amphimicrobian condition, secrete a large amount of cellulases, Mierocrystalline cellulose and other polymer substance in the direct degrading straw, thereby make it more abundant effectively softening, even the part small organic molecule (as oligomeric fibres sugars, glucose etc.) of fully the being degraded effect that under the effect of High Temperature High Pressure, also can serve as binding agent.In fact, the structure of Mierocrystalline cellulose in the stalk (cellulose) is very similar with human edible starch (starch, the main component in the grain) structure, all is by glucose (glucose, that is green annular monomer in figure below) forms, just the mode of connection difference between glucose.Starch is that glucose passes through the polymer substance that α-1,4 glycosidic link is formed by connecting, can gelatinization (slaking) when high temperature; Pass through the polymer substance that β-1,4 glycosidic link is formed by connecting and Mierocrystalline cellulose is a glucose, have a large amount of hydrogen bonds to form the fibrous crystal bundle because of intermolecular, can gelatinization under the common high temperature.All can not the eccrine fiber plain enzyme of humans and animals, thereby also can't utilize wherein energy or nutrition.Herbivore itself is the plain enzyme of eccrine fiber effectively, but relies on the symbiotic cellulose-decomposing bacteria group excretory cellulase that has super-active in a large number in the stomach, thereby can make full use of the energy and the nutrition of wherein containing.
The technical scheme that the present invention further limits is:
The pre-treating process of aforesaid rice wheat straw solid molding fuel densification, among the step ⑶, the amount that spray solution is sprayed is every kilogram of straw powder particle spray 40-80 gram.
The pre-treating process of aforesaid rice wheat straw solid molding fuel densification, among the step ⑴, the granularity of straw powder particle is 1-10 ㎜.
The pre-treating process of aforesaid rice wheat straw solid molding fuel densification, among the step ⑶, the temperature of flushing liquor is the 60-80 degree.Such temperature helps activeconstituents and Mierocrystalline cellulose and decomposes that tyrothricin is more effective to play a role.
The invention has the beneficial effects as follows: it is to adopt method simple and feasible biology, chemistry to handle stalk that stalk biochemistry of the present invention is handled, destroy the hydrogen bond (causing stalk to be ordered structure) in the stalk, part degraded Mierocrystalline cellulose wherein, the tight wax that the decomposing straw surface is contained becomes to be easy to machine-shaping thereby stalk is softened.Because biochemical treatment, especially the effect of cellulose-decomposing bacteria excretory cellulase, not only destroyed the ordered structure of original hydrogen bond in the stalk fibre and formation thereof effectively, and macromolecular Mierocrystalline cellulose is directly degraded to some extent, even the part wax also may be decomposed in the process that biological fermentation is handled, thereby the difficulty of its machine-shaping is significantly reduced.
Embodiment
Embodiment 1
Present embodiment provides the pre-treating process of a kind of rice wheat straw solid molding fuel densification, and present embodiment is applicable to the sawdust that is easy to process, cotton stalk, corn stalk etc., and the treatment process of present embodiment carries out according to the following steps:
With the crushed stalk of weight percent moisture content≤12%, get the straw powder particle, the granularity of straw powder particle is 1-10 ㎜.
In water, add a spot of alkaline matter, be mixed with spray solution, alkaline matter is that ammoniacal liquor is or/and unslaked lime, the amount that alkaline matter adds is the 1-2% weight percent of spray solution total amount, prepared spray solution is sprayed on the straw powder particle, make the straw powder particle wetting, the temperature of flushing liquor is the 60-80 degree, and the amount that spray solution is sprayed is every kilogram of straw powder particle spray 40-80 gram.The solution that a spot of alkaline matter of adding is mixed with in water is chemical treatment solution, chemical treatment solution is sprayed on the crushing straw, make crushing straw wetting, the minimum water molecules of these structures progressively enters into the macromolecular mass inside of stalk cellulose by infiltration, cause its original very orderly fiber hydrogen bond structure to be destroyed on a small quantity, reach the purpose of destroying hydrogen bond, it is comparatively slow to destroy the hydrogen bond process, but (high temperature in the coalification process can make liquid water become the obvious enhanced steam of seepage force for the biological treatment (cellulose-decomposing bacteria propagation) in a step and coalification technology and moulding after being, under the effect of coalification technology mesohigh, can destroy rapidly stalk cellulose inside hydrogen bond and by the ordered structure that forms, thereby reduce the difficulty of high-pressure molding) have laid a good foundation.Add a spot of alkali (as ammoniacal liquor, unslaked lime etc.), can not influence under the active prerequisite of cellulose-decomposing bacterium, obviously improve the infiltration efficient of water molecules and the destructive force of the inner hydrogen bond of cellulosic molecule, even Mierocrystalline cellulose is also had the direct degradation capability of part.
Wetting straw powder particle is inserted in the fermentation vat fermentation 8-12 hour.
Add activeconstituents and stir in the straw powder particle that has fermented, activeconstituents is a Potcrate or/and saltpetre, and the amount that activeconstituents adds is the 2-3% weight percent of straw powder particle total amount.In the straw powder particle that has fermented, add activeconstituents and stir, activeconstituents be Potcrate or/and saltpetre plays the effect of ignition dope, help the sufficient combustion of later stage stalk solid molding fuel when using.
Embodiment 2
Present embodiment provides the pre-treating process of a kind of rice wheat straw solid molding fuel densification, and present embodiment is applicable to straw and wheat straw etc., and the treatment process of present embodiment carries out according to the following steps:
With the crushed stalk of weight percent moisture content≤12%, get the straw powder particle, the granularity of straw powder particle is 1-10 ㎜.
Add a spot of alkaline matter in water, be mixed with spray solution, alkaline matter is an ammoniacal liquor or/and unslaked lime, and the amount that alkaline matter adds is the 1-2% weight percent of spray solution total amount; Also add domestication's oxytolerant, alkali proof Mierocrystalline cellulose decomposition tyrothricin in the spray solution, the amount that domestication's oxytolerant, alkali proof Mierocrystalline cellulose decompose the tyrothricin adding is the 0.5-1.5% weight percent of spray solution total amount.Prepared spray solution is sprayed on the straw powder particle, makes the straw powder particle wetting, the temperature of flushing liquor is the 60-80 degree, and the amount that spray solution is sprayed is every kilogram of straw powder particle spray 40-80 gram.The solution that a spot of alkaline matter of adding is mixed with in water is chemical treatment solution, chemical treatment solution is sprayed on the crushing straw, make crushing straw wetting, the minimum water molecules of these structures progressively enters into the macromolecular mass inside of stalk cellulose by infiltration, cause its original very orderly fiber hydrogen bond structure to be destroyed on a small quantity, reach the purpose of destroying hydrogen bond, it is comparatively slow to destroy the hydrogen bond process, but (high temperature in the coalification process can make liquid water become the obvious enhanced steam of seepage force for the biological treatment (cellulose-decomposing bacteria propagation) in a step and coalification technology and moulding after being, under the effect of coalification technology mesohigh, can destroy rapidly stalk cellulose inside hydrogen bond and by the ordered structure that forms, thereby reduce the difficulty of high-pressure molding) have laid a good foundation.Add a spot of alkali (as ammoniacal liquor, unslaked lime etc.), can not influence under the active prerequisite of cellulose-decomposing bacterium, obviously improve the infiltration efficient of water molecules and the destructive force of the inner hydrogen bond of cellulosic molecule, even Mierocrystalline cellulose is also had the direct degradation capability of part.Adding domestication's oxytolerant, alkali proof Mierocrystalline cellulose decompose the purpose that tyrothricin plays biological treatment in the spray solution, biological treatment is the cellulose-decomposing bacterium that utilizes artificial oxytolerant, alkaline-resisting domestication, under the amphimicrobian condition, secrete a large amount of cellulases, Mierocrystalline cellulose and other polymer substance in the direct degrading straw, thereby make it more abundant effectively softening, even the part small organic molecule (as oligomeric fibres sugars, glucose etc.) of fully the being degraded effect that under the effect of High Temperature High Pressure, also can serve as binding agent.
Wetting straw powder particle is inserted in the fermentation vat fermentation 8-12 hour.
Add activeconstituents and stir in the straw powder particle that has fermented, activeconstituents is a Potcrate or/and saltpetre, and the amount that activeconstituents adds is the 2-3% weight percent of straw powder particle total amount.In the straw powder particle that has fermented, add activeconstituents and stir, activeconstituents be Potcrate or/and saltpetre plays the effect of ignition dope, help the sufficient combustion of later stage stalk solid molding fuel when using.
Because biochemical treatment, especially the effect of cellulose-decomposing bacteria excretory cellulase, not only destroyed the ordered structure of original hydrogen bond in the stalk fibre and formation thereof effectively, and macromolecular Mierocrystalline cellulose is directly degraded to some extent, even the part wax also may be decomposed in the process that biological fermentation is handled, thereby the difficulty of its machine-shaping is significantly reduced.
In addition to the implementation, the present invention can also have other embodiments.All employings are equal to the technical scheme of replacement or equivalent transformation formation, all drop on the protection domain of requirement of the present invention.
Claims (5)
1. the pre-treating process of rice wheat straw solid molding fuel densification is characterized in that: according to the following steps:
⑴ get the straw powder particle with the crushed stalk of weight percent moisture content≤12%;
⑵ add a spot of alkaline matter in water, be mixed with spray solution, and described alkaline matter is an ammoniacal liquor or/and unslaked lime, and the amount that described alkaline matter adds is the 1-2% weight percent of spray solution total amount;
⑶ be sprayed at the prepared spray solution of step ⑵ on the straw powder particle, makes the straw powder particle wetting;
⑷ insert the wetting straw powder particle of step ⑶ in the fermentation vat and fermented 8-12 hour;
⑸ add activeconstituents and stir in the straw powder particle that has fermented, described activeconstituents is a Potcrate or/and saltpetre, and the amount that described activeconstituents adds is the 2-3% weight percent of straw powder particle total amount.
2. the pre-treating process of rice wheat straw solid molding fuel as claimed in claim 1 densification, it is characterized in that: among the described step ⑵, also add domestication's oxytolerant, alkali proof Mierocrystalline cellulose decomposition tyrothricin in the spray solution, the amount that described domestication's oxytolerant, alkali proof Mierocrystalline cellulose decompose the tyrothricin adding is the 0.5-1.5% weight percent of spray solution total amount.
3. the pre-treating process of rice wheat straw solid molding fuel as claimed in claim 1 or 2 densification is characterized in that: among the described step ⑶, the amount that spray solution is sprayed is every kilogram of straw powder particle spray 40-80 gram.
4. the pre-treating process of rice wheat straw solid molding fuel as claimed in claim 1 or 2 densification is characterized in that: among the described step ⑴, the granularity of straw powder particle is 1-10 ㎜.
5. the pre-treating process of rice wheat straw solid molding fuel as claimed in claim 1 or 2 densification is characterized in that: among the described step ⑶, the temperature of flushing liquor is the 60-80 degree.
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CN102604997A (en) * | 2012-03-28 | 2012-07-25 | 北京化工大学 | Method for improving yield of biogas by pre-treating wheat straws under conditions of medium temperature and water saturation state by ammonium hydroxide |
CN102952602A (en) * | 2011-08-19 | 2013-03-06 | 遵义市奇坤秸秆能源开发有限公司 | Processing method of biomass (waste) fuel product |
CN103146452A (en) * | 2013-03-28 | 2013-06-12 | 东北农业大学 | Production and process method for cornstalk cured fuel in cold region |
CN103923719A (en) * | 2014-04-08 | 2014-07-16 | 洪洞县利众生物质能源有限公司 | Composite solid fuel |
CN105112118A (en) * | 2015-09-01 | 2015-12-02 | 滁州科菁生物科技有限公司 | Raw material pretreatment technology used for biomass fuel |
CN105419901A (en) * | 2015-12-30 | 2016-03-23 | 黔南州山川生物科技有限公司 | Platycladus orientalis, pine needle and pseudo-ginseng composite biomass fuel and preparation method thereof |
CN105482866A (en) * | 2015-12-31 | 2016-04-13 | 黔南州山川生物科技有限公司 | Biomass fuel and preparation method thereof |
CN108251176A (en) * | 2017-12-28 | 2018-07-06 | 中国农业大学 | A kind of shaped granule fuel and preparation method thereof |
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CN102952602A (en) * | 2011-08-19 | 2013-03-06 | 遵义市奇坤秸秆能源开发有限公司 | Processing method of biomass (waste) fuel product |
CN102604997A (en) * | 2012-03-28 | 2012-07-25 | 北京化工大学 | Method for improving yield of biogas by pre-treating wheat straws under conditions of medium temperature and water saturation state by ammonium hydroxide |
CN103146452A (en) * | 2013-03-28 | 2013-06-12 | 东北农业大学 | Production and process method for cornstalk cured fuel in cold region |
CN103923719A (en) * | 2014-04-08 | 2014-07-16 | 洪洞县利众生物质能源有限公司 | Composite solid fuel |
CN103923719B (en) * | 2014-04-08 | 2015-11-18 | 洪洞县利众生物质能源有限公司 | A kind of composite solid fuel |
CN105112118A (en) * | 2015-09-01 | 2015-12-02 | 滁州科菁生物科技有限公司 | Raw material pretreatment technology used for biomass fuel |
CN105419901A (en) * | 2015-12-30 | 2016-03-23 | 黔南州山川生物科技有限公司 | Platycladus orientalis, pine needle and pseudo-ginseng composite biomass fuel and preparation method thereof |
CN105419901B (en) * | 2015-12-30 | 2018-07-31 | 黔南州山川生物科技有限公司 | A kind of arbor-vitae, pine needle, Radix Notoginseng composite biomass fuel and preparation method thereof |
CN105482866A (en) * | 2015-12-31 | 2016-04-13 | 黔南州山川生物科技有限公司 | Biomass fuel and preparation method thereof |
CN105482866B (en) * | 2015-12-31 | 2019-04-02 | 黔南州山川生物科技有限公司 | A kind of biomass fuel and preparation method thereof |
CN108251176A (en) * | 2017-12-28 | 2018-07-06 | 中国农业大学 | A kind of shaped granule fuel and preparation method thereof |
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