CN102152515A - Film-coated profile and manufacturing method thereof - Google Patents
Film-coated profile and manufacturing method thereof Download PDFInfo
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- CN102152515A CN102152515A CN2010105578842A CN201010557884A CN102152515A CN 102152515 A CN102152515 A CN 102152515A CN 2010105578842 A CN2010105578842 A CN 2010105578842A CN 201010557884 A CN201010557884 A CN 201010557884A CN 102152515 A CN102152515 A CN 102152515A
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- Prior art keywords
- overlay film
- profile shapes
- film profile
- basic unit
- shapes according
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 13
- 238000000034 method Methods 0.000 claims abstract description 10
- 239000000758 substrate Substances 0.000 claims abstract description 9
- 239000000463 material Substances 0.000 claims description 31
- 239000004743 Polypropylene Substances 0.000 claims description 18
- -1 polyethylene Polymers 0.000 claims description 18
- 229920001155 polypropylene Polymers 0.000 claims description 18
- 229920001707 polybutylene terephthalate Polymers 0.000 claims description 12
- 229920000915 polyvinyl chloride Polymers 0.000 claims description 12
- 239000004800 polyvinyl chloride Substances 0.000 claims description 12
- 238000001816 cooling Methods 0.000 claims description 9
- 238000007493 shaping process Methods 0.000 claims description 9
- 238000001125 extrusion Methods 0.000 claims description 7
- 239000004952 Polyamide Substances 0.000 claims description 6
- 239000004698 Polyethylene Substances 0.000 claims description 6
- 239000004721 Polyphenylene oxide Substances 0.000 claims description 6
- 239000004793 Polystyrene Substances 0.000 claims description 6
- 239000005038 ethylene vinyl acetate Substances 0.000 claims description 6
- 230000001788 irregular Effects 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 6
- 229920003023 plastic Polymers 0.000 claims description 6
- 239000004033 plastic Substances 0.000 claims description 6
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 claims description 6
- 229920003229 poly(methyl methacrylate) Polymers 0.000 claims description 6
- 229920002647 polyamide Polymers 0.000 claims description 6
- 229920000573 polyethylene Polymers 0.000 claims description 6
- 239000004926 polymethyl methacrylate Substances 0.000 claims description 6
- 229920006380 polyphenylene oxide Polymers 0.000 claims description 6
- 229920002223 polystyrene Polymers 0.000 claims description 6
- 239000003795 chemical substances by application Substances 0.000 claims description 3
- 238000004040 coloring Methods 0.000 claims description 3
- 238000005520 cutting process Methods 0.000 claims description 3
- 239000000049 pigment Substances 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 239000002904 solvent Substances 0.000 claims description 3
- 239000011248 coating agent Substances 0.000 abstract description 5
- 238000000576 coating method Methods 0.000 abstract description 5
- 230000002035 prolonged effect Effects 0.000 abstract description 3
- 239000002912 waste gas Substances 0.000 abstract description 2
- 238000011002 quantification Methods 0.000 abstract 1
- 238000005457 optimization Methods 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 3
- 230000003373 anti-fouling effect Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000002985 plastic film Substances 0.000 description 2
- 229920006255 plastic film Polymers 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000003915 air pollution Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Images
Landscapes
- Extrusion Moulding Of Plastics Or The Like (AREA)
- Laminated Bodies (AREA)
Abstract
The invention discloses a film-covered profile which comprises a substrate. The front side and the back of the substrate are coated with coating films by coextrusion. The thickness of each coating film is in the range of 0.01mm to 1.5mm. The surface of a product is smoother and more shining. Not only are the glossiness and the strength of the product improved, but also the service life of the product is prolonged. The production method has simple process, high quantification rate of the product, has no waste gas or pollution in the manufacturing process and is safe and environmental-friendly.
Description
Technical field
The present invention relates to a kind of overlay film profile shapes and manufacture method thereof.
Background technology
In the past; sell the profile shapes that uses on the market; in order to protect basic unit and to increase its lustrous surface; normally adopt the method that coating is sprayed on substrate surface, but there are the many weak points of storage in this profile shapes, such as: cost is higher, easily cause air pollution in the technology relative complex, coating spraying process, to the healthy formation harm of operating personnel; in addition; coating in use scratches easily, causes product design attractive in appearance inadequately calmly, has shortened the service life of product simultaneously.
Summary of the invention
In order to overcome the deficiencies in the prior art, the invention provides the overlay film profile shapes and the manufacture method thereof of a kind of good looking appearance, long service life, low cost of manufacture, safety and environmental protection.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of overlay film profile shapes comprises basic unit, and the front and the back side of described basic unit all have been laminated with overlay film by co-extrusion, and the thickness of described overlay film is between 0.01 millimeter to 1.5 millimeters.
As the optimization to above-mentioned embodiment, described basic unit is made by atactic copolymerized polypropene; Described basic unit is made by polyphenylene oxide; Described basic unit is made by any one or the multiple material in polyethylene, polystyrene, polyvinyl chloride, the polybutylene terephthalate (PBT).
As the further optimization to above-mentioned embodiment, described overlay film is made by TPUE; Described overlay film is made by ethylene-vinyl acetate copolymer; Described overlay film is made by any one material in atactic copolymerized polypropene, polymethyl methacrylate, polyamide, polyvinyl chloride, the polypropylene.
As the further optimization again to above-mentioned embodiment, the two ends, the left and right sides of described basic unit are provided with mounting groove or edge sealing.
A kind of method of making the overlay film profile shapes, its step is as follows:
(1) select overlay film profile shapes base material:
Described base material can be: any or multiple material in atactic copolymerized polypropene, polyphenylene oxide, polyethylene, polystyrene, polyvinyl chloride, the polybutylene terephthalate (PBT);
(2) select overlay film profile shapes covering material:
Described covering material can be: any material in TPUE, ethylene-vinyl acetate copolymer, atactic copolymerized polypropene, polymethyl methacrylate, polyamide, polyvinyl chloride, the polypropylene;
(3) in base material that step (1), (2) obtain and covering material, add phase solvent, weather resisting agent, coloring pigment respectively respectively, and it is stirred to evenly with mixer;
(4) the base material mixture that step (3) is obtained is put in plastic irregular profile extruder main frame, the covering material mixture that step (3) is obtained is put in the secondary machine of plastic irregular profile extruder, extrude jointly by mould and to be laminated with, and the thickness of overlay film is remained between 0.01 millimeter to 1.5 millimeters;
(5) co-extrusion that step 4 is obtained is laminated with the overlay film profile shapes base substrate Vacuum shaping mould after qualified, vacuumizes also cooling and shaping;
(6) the overlay film profile shapes base substrate behind the cooling and shaping that step (5) is obtained is by in the bosh, and further draw with hauling machine degree of depth cooling back;
(7) the overlay film profile shapes that step (6) is obtained cuts with cutting machine.
The invention has the beneficial effects as follows: structure of the present invention; the manufacture method simplicity of design is reasonable; in described basic unit, be covered with overlay film; and overlay film has good wearability and ornamental; basic unit through overlay film; since the surface how one deck plastic film coated; the level and smooth more light in surface; the glossiness and the intensity of product have not only been improved; prolonged the service life of product; simultaneously plastic film coatedly play protection against the tide again; waterproof; antifouling; wear-resisting; folding; protective effects such as resistance to chemical attack, be laminated with overlay film by the positive back side after, can be processed into the high standard product to the substandard base material; product behind the overlay film can significantly improve the class and the added value of commodity, reduces cost.
Description of drawings
The present invention is further described below in conjunction with drawings and Examples.
Fig. 1 is a side structure schematic diagram of the present invention;
Fig. 2 is a schematic appearance of the present invention.
The specific embodiment
With reference to Fig. 1, Fig. 2, a kind of overlay film profile shapes comprises basic unit 1, and the front of described basic unit 1 and the back side all have been laminated with overlay film 2 by co-extrusion, and the thickness of described overlay film 2 is between 0.01 millimeter to 1.5 millimeters.
As the optimization to above-mentioned embodiment, described basic unit 1 is made by atactic copolymerized polypropene; Described basic unit 1 is made by polyphenylene oxide; Described basic unit 1 is made by any one or the multiple material in polyethylene, polystyrene, polyvinyl chloride, the polybutylene terephthalate (PBT).
As the further optimization to above-mentioned embodiment, described overlay film 2 is made by TPUE; Described overlay film 2 is made by ethylene-vinyl acetate copolymer; Described overlay film 2 is made by any one material in atactic copolymerized polypropene, polymethyl methacrylate, polyamide, polyvinyl chloride, the polypropylene.
As the further optimization again to above-mentioned embodiment, the two ends, the left and right sides of described basic unit 1 are provided with mounting groove 3 or edge sealing 4.
A kind of method of making the overlay film profile shapes, its step is as follows:
(1) select overlay film profile shapes base material:
Described base material can be: any or multiple material in atactic copolymerized polypropene, polyphenylene oxide, polyethylene, polystyrene, polyvinyl chloride, the polybutylene terephthalate (PBT);
(2) select overlay film profile shapes covering material:
Described covering material can be: any material in TPUE, ethylene-vinyl acetate copolymer, atactic copolymerized polypropene, polymethyl methacrylate, polyamide, polyvinyl chloride, the polypropylene;
(3) in base material that step (1), (2) obtain and covering material, add phase solvent, weather resisting agent, coloring pigment respectively respectively, and it is stirred to evenly with mixer;
(4) the base material mixture that step (3) is obtained is put in plastic irregular profile extruder main frame, the covering material mixture that step (3) is obtained is put in the secondary machine of plastic irregular profile extruder, extrude jointly by mould and to be laminated with, and the thickness of overlay film is remained between 0.01 millimeter to 1.5 millimeters;
(5) step (4) is obtained co-extrusion and be laminated with overlay film profile shapes base substrate Vacuum shaping mould after qualified, vacuumize also cooling and shaping;
(6) the overlay film profile shapes base substrate behind the cooling and shaping that step (5) is obtained is by in the bosh, and further draw with hauling machine degree of depth cooling back;
(7) the overlay film profile shapes that step 6 is obtained cuts with cutting machine.
This product is owing to all be laminated with overlay film 2 by co-extrusion at the front and the back side of described basic unit 1; make that the surface of product is level and smooth more bright; the glossiness and the intensity of product have not only been improved; prolonged the service life of product; simultaneously overlay film 2 plays protective effects such as protection against the tide, waterproof, antifouling, wear-resisting, folding, resistance to chemical attack again; product behind the overlay film can significantly improve the class and the added value of commodity; in addition, production method technology of the present invention is simple, product percent of pass is high, do not have waste gas, pollution-free, safety and environmental protection in the manufacture process.
In addition, the present invention is not limited to above-mentioned embodiment, as long as it reaches technique effect of the present invention with essentially identical means, all should belong to protection scope of the present invention.
Claims (9)
1. an overlay film profile shapes comprises basic unit (1), it is characterized in that: the front of described basic unit (1) and the back side all have been laminated with overlay film (2) by co-extrusion, and the thickness of described overlay film (2) is between 0.01 millimeter to 1.5 millimeters.
2. a kind of overlay film profile shapes according to claim 1 is characterized in that: described basic unit (1) is made by atactic copolymerized polypropene.
3. a kind of overlay film profile shapes according to claim 1 is characterized in that: described basic unit (1) is made by polyphenylene oxide.
4. a kind of overlay film profile shapes according to claim 1 is characterized in that: described basic unit (1) is made by any one or the multiple material in polyethylene, polystyrene, polyvinyl chloride, the polybutylene terephthalate (PBT).
5. a kind of overlay film profile shapes according to claim 1 is characterized in that: described overlay film (2) is made by TPUE.
6. a kind of overlay film profile shapes according to claim 1 is characterized in that: described overlay film (2) is made by ethylene-vinyl acetate copolymer.
7. a kind of overlay film profile shapes according to claim 1 is characterized in that: described overlay film (2) is made by any one material in atactic copolymerized polypropene, polymethyl methacrylate, polyamide, polyvinyl chloride, the polypropylene.
8. a kind of overlay film profile shapes according to claim 1 is characterized in that: the two ends, the left and right sides of described basic unit (1) are provided with mounting groove (3) or edge sealing (4).
9. method of making the described overlay film profile shapes of claim 1, it is characterized in that: this method comprises the steps:
(1) select overlay film profile shapes base material:
Described base material can be: any or multiple material in atactic copolymerized polypropene, polyphenylene oxide, polyethylene, polystyrene, polyvinyl chloride, the polybutylene terephthalate (PBT);
(2) select overlay film profile shapes covering material:
Described covering material can be: any material in TPUE, ethylene-vinyl acetate copolymer, atactic copolymerized polypropene, polymethyl methacrylate, polyamide, polyvinyl chloride, the polypropylene;
(3) in base material that step (1), (2) obtain and covering material, add phase solvent, weather resisting agent, coloring pigment respectively respectively, and it is stirred to evenly with mixer;
(4) the base material mixture that step (3) is obtained is put in plastic irregular profile extruder main frame, the covering material mixture that step (3) is obtained is put in the secondary machine of plastic irregular profile extruder, extrude jointly by mould and to be laminated with, and the thickness of overlay film is remained between 0.01 millimeter to 1.5 millimeters;
(5) co-extrusion that step 4 is obtained is laminated with the overlay film profile shapes base substrate Vacuum shaping mould after qualified, vacuumizes also cooling and shaping;
(6) the overlay film profile shapes base substrate behind the cooling and shaping that step 5 is obtained is by in the bosh, and further draw with hauling machine degree of depth cooling back;
(7) the overlay film profile shapes that step 6 is obtained cuts with cutting machine.
Priority Applications (1)
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CN2010105578842A CN102152515A (en) | 2010-11-20 | 2010-11-20 | Film-coated profile and manufacturing method thereof |
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CN2010105578842A CN102152515A (en) | 2010-11-20 | 2010-11-20 | Film-coated profile and manufacturing method thereof |
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CN2010105578842A Pending CN102152515A (en) | 2010-11-20 | 2010-11-20 | Film-coated profile and manufacturing method thereof |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104385546A (en) * | 2014-11-04 | 2015-03-04 | 江苏远翔物联科技有限公司 | PP and TPU composite double-layer hollow plastic plate coextrusion manufacture technology |
CN104650749A (en) * | 2013-11-25 | 2015-05-27 | 东营泰然材料科技股份有限公司 | Method for extruding coated artificial board by virtue of polymers |
CN106084540A (en) * | 2016-06-17 | 2016-11-09 | 金发科技股份有限公司 | A kind of self-reinforcing profile shapes and its preparation method and application |
CN111546596A (en) * | 2020-06-09 | 2020-08-18 | 深圳市捷创新材料股份有限公司 | Film-coated co-extrusion integrated section, manufacturing method, manufacturing system and application thereof |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN201013138Y (en) * | 2006-10-09 | 2008-01-30 | 新疆豪普塑胶有限公司 | Nano PVC door and window profile with wood grain coating layer on outer surface |
-
2010
- 2010-11-20 CN CN2010105578842A patent/CN102152515A/en active Pending
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN201013138Y (en) * | 2006-10-09 | 2008-01-30 | 新疆豪普塑胶有限公司 | Nano PVC door and window profile with wood grain coating layer on outer surface |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104650749A (en) * | 2013-11-25 | 2015-05-27 | 东营泰然材料科技股份有限公司 | Method for extruding coated artificial board by virtue of polymers |
CN104385546A (en) * | 2014-11-04 | 2015-03-04 | 江苏远翔物联科技有限公司 | PP and TPU composite double-layer hollow plastic plate coextrusion manufacture technology |
CN104385546B (en) * | 2014-11-04 | 2017-04-26 | 江苏远翔物联科技有限公司 | PP and TPU composite double-layer hollow plastic plate coextrusion manufacture technology |
CN106084540A (en) * | 2016-06-17 | 2016-11-09 | 金发科技股份有限公司 | A kind of self-reinforcing profile shapes and its preparation method and application |
WO2017215572A1 (en) * | 2016-06-17 | 2017-12-21 | 金发科技股份有限公司 | Self-reinforcing profiled bar, preparation method therefor and application thereof |
CN111546596A (en) * | 2020-06-09 | 2020-08-18 | 深圳市捷创新材料股份有限公司 | Film-coated co-extrusion integrated section, manufacturing method, manufacturing system and application thereof |
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Application publication date: 20110817 |