CN102151793A - Manufacturing process of integrated cylinder - Google Patents
Manufacturing process of integrated cylinder Download PDFInfo
- Publication number
- CN102151793A CN102151793A CN 201110003273 CN201110003273A CN102151793A CN 102151793 A CN102151793 A CN 102151793A CN 201110003273 CN201110003273 CN 201110003273 CN 201110003273 A CN201110003273 A CN 201110003273A CN 102151793 A CN102151793 A CN 102151793A
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- CN
- China
- Prior art keywords
- core
- cope
- pattern
- drag box
- sand
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 238000000034 method Methods 0.000 claims abstract description 23
- 239000004576 sand Substances 0.000 claims abstract description 18
- 239000000463 material Substances 0.000 claims abstract description 16
- 238000001035 drying Methods 0.000 claims description 8
- 238000012856 packing Methods 0.000 claims description 8
- 239000003973 paint Substances 0.000 claims description 8
- 230000015572 biosynthetic process Effects 0.000 claims description 2
- 239000011347 resin Substances 0.000 claims description 2
- 229920005989 resin Polymers 0.000 claims description 2
- 244000035744 Hura crepitans Species 0.000 abstract 4
- 238000005266 casting Methods 0.000 description 7
- 241001125879 Gobio Species 0.000 description 3
- 238000009960 carding Methods 0.000 description 3
- 210000003205 muscle Anatomy 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000009191 jumping Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 230000035807 sensation Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
Images
Abstract
The invention relates to a manufacturing process of an integrated cylinder, which comprises a manufacturing tool and a manufacturing process. The manufacturing tool comprises sand materials, partial hole sand cores, an upper sand box, a lower sand box, an upper sand core, a lower sand core, a clamp shaft sand core and an adjustable plate, wherein the sand materials can be filled inside the partial hole sand cores; and a plurality of partial hole sand cores can be placed into the shape of the upper sand box or the lower sand box. With the adoption of the process, the processing of a split part is avoided, the process flow cycle is greatly shortened, the production efficiency is greatly improved, and the production floor area is small.
Description
Technical field
The invention belongs to Weaving device manufacturing technology field, be specifically related to a kind of integral cylinder manufacture craft flow process.
Background technology
Cylinder is the main element of carding machine, and its effect is tentatively to divide the fiber of combing to strip and bring into cylinder cover plate workspace licker-in to make further careful branch comb, stretch with evenly mixed, and give the doffer with fibre migration.Cylinder is made up of welded-steel plate construction or cast iron cylinder and card clothing, and the cylinder two ends link together cylinder and axle with plug (flange) and breach axle sleeve.Prior art is when making cylinder, cylindrical shell and two ends plug are cast separately, strand is fitted together by alignment pin and bolt through after the machining separately again, the product of working it out does not so have uniformity, and because three parts machining separately, the operation circulation cycle is long, and production efficiency is low, and floor space is big.In addition, the cylinder that this mode is produced easily produces distortion in the back that runs up for a long time, causes through jumping overproofly, directly has influence on the complete machine performance of carding machine.
Summary of the invention
The present invention has overcome the deficiencies in the prior art, has proposed integral cylinder manufacture craft flow process, by the cylinder good integrity that this technological process is made, has improved the operational reliability of equipment greatly.
Technical scheme of the present invention is: integral cylinder manufacture craft flow process, comprise and make frock and make flow process, described making frock comprises sand material, inclined to one side hole core, cope, drag box, goes up core, following core, folder axle core and active plate, the sand material can be loaded in the inside of described inclined to one side hole core, the shape that several described inclined to one side hole cores can be put into cope or drag box, the making flow process of described making frock is:
1) the inclined to one side hole of preprepared core is put into the cope pattern, and described cope pattern is put on the template, the sand material cured of packing into then, the hole core trips out the back and brushes alcohol-base paint twice at inwall partially, and the rearmost point fire drying forms cope;
2) the inclined to one side hole of preprepared core is put into the drag box pattern, and described drag box pattern is put on the template, the sand material cured of packing into then, the hole core trips out the back and brushes alcohol-base paint twice at inwall partially, the rearmost point fire drying, form drag box, put into described folder axle core in the drag box bottom;
3) some inclined to one side holes core is put core pattern down, the active plate of preprepared is placed in the described inboard of core pattern down in order, the sand material cured of packing into then, hole core and active plate trip out the back and brush alcohol-base paint twice at inwall partially, the rearmost point fire drying, modify smoothly, form core down;
4) some inclined to one side holes core is put upward core pattern, the active plate of preprepared is placed in described inboard of going up the core pattern in order, the sand material cured of packing into then, hole core and active plate trip out the back and brush alcohol-base paint twice at inwall partially, the rearmost point fire drying, modify smooth, core in the formation, the upper middle position of core is put into described folder axle core on described;
5) cope that above-mentioned four steps are made, drag box, last core and following core are by principle combinations and fastening.
Described sand material is a resin sand.
Be provided with a cup on the top of cope.
Be provided with a detent mechanism in the bottom of described drag box.
Be provided with several gas outlets on the top of cope.
The present invention has following beneficial effect:
1) processing of split part has been avoided in technological process of the present invention, and the operation circulation cycle shortens greatly, and production efficiency increases substantially, and the production floor space is little.
2) the cylinder good stability of producing according to technological process of the present invention also is difficult to produce distortion after running up for a long time, has improved the complete machine performance of carding machine greatly.
Description of drawings
Further specify the present invention below in conjunction with the drawings and specific embodiments.
Fig. 1 is a generalized section of the present invention.
Fig. 2 is the used making tool structure of a described technological process of the present invention schematic diagram.
Fig. 3 is the structure intention of the used cope of described technological process of the present invention.
Fig. 4 is the structure intention of core that described technological process of the present invention is used.
Among the figure, 1. cylindrical shell; 2. upper plug head; 3. lower end cap; 4. cope; 5. gas outlet; 6. go up core; 7. press from both sides the axle core; 8. cup; 9. card ear; 10. drag box; 11. following core; 12. detent mechanism; 13. gudgeon.
The specific embodiment
Further specify below in conjunction with accompanying drawing, and unrestricted scope involved in the present invention.
Referring to shown in Figure 1, the cylinder that utilizes technological process of the present invention to make comprises cylindrical shell 1, upper plug head 2 and lower end cap 3, the integral body that cylindrical shell 1, upper plug head 2 and lower end cap 3 form for casting.
Extremely shown in Figure 4 referring to Fig. 2, whole making frock comprises cope 4, last core 6, drag box 10, following core 11 and a folder axle core 7, on the top of cope 4 cup 8 is arranged, this is a unique casting gate, in order to prevent in casting cycle, to bubble, be provided with a plurality of gas outlets 5 on the top of cope 4; Block the gudgeon 13 of cope 4 and the gudgeon 13 of drag box 10 simultaneously by card ear 9 between cope 4 and the drag box 10,, be provided with detent mechanism 12 in the bottom of drag box 10 for the ease of fixing.In order to ensure the structure of the center at cylinder two ends, be provided with two folder axle cores 7 in the position of two ends central authorities.
In making flow process, active plate as frock is placed in described interior rear flank of going up core pattern or following core pattern in order, formed the groove of the annular muscle of cylinder inside, so that become annular muscle after the casting, at this moment, the cylinder two ends respectively have six roots of sensation muscle to link to each other with middle body, during casting, cup 8 casting that are provided with from the top of cope 4 make whole cylinder reinforce after the casting.
Claims (5)
1. integral cylinder manufacture craft flow process, comprise and make frock and make flow process, it is characterized in that: described making frock comprises sand material, inclined to one side hole core, cope, drag box, goes up core, following core, folder axle core and active plate, the sand material can be loaded in the inside of described inclined to one side hole core, the shape that several described inclined to one side hole cores can be put into cope or drag box, the making flow process of described making frock is:
1) the inclined to one side hole of preprepared core is put into the cope pattern, and described cope pattern is put on the template, the sand material cured of packing into then, the hole core trips out the back and brushes alcohol-base paint twice at inwall partially, and the rearmost point fire drying forms cope;
2) the inclined to one side hole of preprepared core is put into the drag box pattern, and described drag box pattern is put on the template, the sand material cured of packing into then, the hole core trips out the back and brushes alcohol-base paint twice at inwall partially, the rearmost point fire drying, form drag box, put into described folder axle core in the drag box bottom;
3) some inclined to one side holes core is put core pattern down, the active plate of preprepared is placed in the described inboard of core pattern down in order, the sand material cured of packing into then, hole core and active plate trip out the back and brush alcohol-base paint twice at inwall partially, the rearmost point fire drying, modify smoothly, form core down;
4) some inclined to one side holes core is put upward core pattern, the active plate of preprepared is placed in described inboard of going up the core pattern in order, the sand material cured of packing into then, hole core and active plate trip out the back and brush alcohol-base paint twice at inwall partially, the rearmost point fire drying, modify smooth, core in the formation, the upper middle position of core is put into described folder axle core on described;
5) cope that above-mentioned four steps are made, drag box, last core and following core are by principle combinations and fastening.
2. integral cylinder manufacture craft flow process according to claim 1 is characterized in that: described sand material is a resin sand.
3. integral cylinder manufacture craft flow process according to claim 1 is characterized in that: be provided with a cup on the top of cope.
4. according to the described integral cylinder manufacture craft of above-mentioned arbitrary claim flow process, it is characterized in that: be provided with a detent mechanism in the bottom of described drag box.
5. according to the described integral cylinder manufacture craft of the arbitrary claim of claim 1 to 3 flow process, it is characterized in that: be provided with several gas outlets on the top of cope.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110003273 CN102151793A (en) | 2011-01-10 | 2011-01-10 | Manufacturing process of integrated cylinder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110003273 CN102151793A (en) | 2011-01-10 | 2011-01-10 | Manufacturing process of integrated cylinder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102151793A true CN102151793A (en) | 2011-08-17 |
Family
ID=44433655
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110003273 Pending CN102151793A (en) | 2011-01-10 | 2011-01-10 | Manufacturing process of integrated cylinder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102151793A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108221095A (en) * | 2018-01-17 | 2018-06-29 | 东华大学 | A kind of device and method for making dislocation cylinder metal needle cloth |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1211571A (en) * | 1967-01-13 | 1970-11-11 | Allan Godfrey Sutton | Casting an article with a flat end face |
| DE19535457C1 (en) * | 1995-09-23 | 1996-08-08 | Winter Fritz Eisengiesserei | Preparing mould for casting disc-shaped body, partic. brake disc |
| JPH1198783A (en) * | 1997-09-24 | 1999-04-09 | Toshiba Corp | Manufacture of state frame for rotary electric machine and mold for manufacture stator frame |
| JP2000320586A (en) * | 1999-05-11 | 2000-11-24 | Honda Motor Co Ltd | Manufacture of ventilated disk for braking |
| CN101391283A (en) * | 2008-10-14 | 2009-03-25 | 山东省耐磨耐蚀材料工程技术研究中心 | Casting method of heat-resistant steel slime blind-tube and mold thereof |
-
2011
- 2011-01-10 CN CN 201110003273 patent/CN102151793A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1211571A (en) * | 1967-01-13 | 1970-11-11 | Allan Godfrey Sutton | Casting an article with a flat end face |
| DE19535457C1 (en) * | 1995-09-23 | 1996-08-08 | Winter Fritz Eisengiesserei | Preparing mould for casting disc-shaped body, partic. brake disc |
| JPH1198783A (en) * | 1997-09-24 | 1999-04-09 | Toshiba Corp | Manufacture of state frame for rotary electric machine and mold for manufacture stator frame |
| JP2000320586A (en) * | 1999-05-11 | 2000-11-24 | Honda Motor Co Ltd | Manufacture of ventilated disk for braking |
| CN101391283A (en) * | 2008-10-14 | 2009-03-25 | 山东省耐磨耐蚀材料工程技术研究中心 | Casting method of heat-resistant steel slime blind-tube and mold thereof |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108221095A (en) * | 2018-01-17 | 2018-06-29 | 东华大学 | A kind of device and method for making dislocation cylinder metal needle cloth |
| CN108221095B (en) * | 2018-01-17 | 2019-08-20 | 东华大学 | A kind of device and method making dislocation cylinder metal needle cloth |
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| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20110817 |