CN105328131A - Overall cylinder manufacturing technology process - Google Patents
Overall cylinder manufacturing technology process Download PDFInfo
- Publication number
- CN105328131A CN105328131A CN201410393969.XA CN201410393969A CN105328131A CN 105328131 A CN105328131 A CN 105328131A CN 201410393969 A CN201410393969 A CN 201410393969A CN 105328131 A CN105328131 A CN 105328131A
- Authority
- CN
- China
- Prior art keywords
- core
- cope
- pattern
- drag box
- sand
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Abstract
The invention relates to an overall cylinder manufacturing technology process. A manufacturing tool and a manufacturing process of the manufacturing tool are included. The manufacturing tool comprises a sand material, eccentric hole sand cores, an upper sand box, a lower sand box, an upper sand core, a lower sand core, clamping shaft sand cores and a movable plate. The interiors of the eccentric hole sand cores can be filled with the sand material. The multiple eccentric hole sand cores can be placed into the shape of the upper sand box or the lower sand box. According to the technology process, machining of split pieces is avoided, the procedure circulation period is greatly shortened, the production efficiency is greatly improved, and the production occupied area is small.
Description
Technical field
The invention belongs to Weaving device manufacturing technology field, be specifically related to a kind of manufacturing process of integrated cylinder.
Background technology
Cylinder is the main element of carding machine, and its effect is tentatively divided by licker-in carded fiber to strip and bring cylinder flat workspace into make point comb careful further, stretches and evenly mix, and by fibre migration to doffer.Cylinder is made up of welded-steel plate construction or cast iron cylinder and pin cloth, and cylinder and axle link together by cylinder two ends plug (flange) and breach axle sleeve.Prior art is when making cylinder, cylindrical shell and two ends plug are cast separately, strand is fitted together by alignment pin and bolt more separately after machining, the product of working it out like this does not have uniformity, and due to three parts machining separately, the operation circulation cycle is long, and production efficiency is low, and floor space is large.In addition, the cylinder that this mode is produced easily produces distortion after running up for a long time, causes through jumping overproof, directly has influence on the overall performance of carding machine.
Summary of the invention
Instant invention overcomes the deficiencies in the prior art, propose manufacturing process of integrated cylinder, the cylinder good integrity made by this technological process, substantially increases the operational reliability of equipment.
Technical scheme of the present invention is: manufacturing process of integrated cylinder, comprise and make frock and Making programme thereof, described making frock comprises sand material, partially hole core, cope, drag box, upper core, lower core, folder axle core and active plate, sand material can be loaded in the inside of described inclined hole core, described in several, inclined hole core can put into the shape of cope or drag box, and the Making programme of described making frock is:
1) inclined for preprepared hole core is put into cope pattern, and described cope pattern is put in a template, then load sand material cured, brush twice alcohol-base paint at inwall after inclined hole core trips out, rearmost point fire drying, form cope;
2) inclined for preprepared hole core is put into drag box pattern, and described drag box pattern is put in a template, then sand material cured is loaded, twice alcohol-base paint is brushed at inwall after inclined hole core trips out, rearmost point fire drying, form drag box, bottom drag box, put into described folder axle core;
3) some inclined holes core is put into lower core pattern, active for preprepared plate is placed in order the inner side of described lower core pattern, then sand material cured is loaded, twice alcohol-base paint is brushed at inwall after inclined hole core and active plate trip out, rearmost point fire drying, modify smooth, form lower core;
4) some inclined holes core is put into core pattern, active for preprepared plate is placed in order the inner side of described upper core pattern, then sand material cured is loaded, twice alcohol-base paint is brushed at inwall after inclined hole core and active plate trip out, rearmost point fire drying, modify smooth, core in formation, the upper middle position of core puts into described folder axle core on described;
5) cope, drag box, upper core and lower core that above-mentioned four steps make regularly to be combined and fastening.
Described sand material is resin sand.
A cup is provided with on the top of cope.
A detent mechanism is provided with in the bottom of described drag box.The top of cope is provided with several gas outlets.
The present invention has following beneficial effect:
1) technological process of the present invention avoids the processing of split part, and the operation circulation cycle shortens greatly, and production efficiency increases substantially, and production floor space is little.
2) according to the cylinder good stability that technological process of the present invention is produced, be also difficult to produce distortion after running up for a long time, substantially increase the overall performance of carding machine.
Accompanying drawing explanation
The present invention is further illustrated below in conjunction with the drawings and specific embodiments.
Fig. 1 is generalized section of the present invention.
Fig. 2 is described technological process making tool structure used schematic diagram of the present invention.
Fig. 3 is the structure intention of described technological process cope used of the present invention.
Fig. 4 be intended to by described technological process of the present invention by the structure of core.
In figure, 1. cylindrical shell; 2. upper plug head; 3. lower end cap; 4. cope; 5. gas outlet; 6. go up core; 7. press from both sides axle core; 8. cup; 9. card ear; 10. drag box; 11. times cores; 12. detent mechanisms; 13. gudgeons.
Detailed description of the invention
Further illustrate below in conjunction with accompanying drawing, and unrestricted scope involved in the present invention.
Shown in Figure 1, the cylinder utilizing technological process of the present invention to make comprises cylindrical shell 1, upper plug head 2 and lower end cap 3, and cylindrical shell 1, upper plug head 2 and lower end cap 3 are an entirety of casting.
See shown in Fig. 2 to Fig. 4, whole making frock comprises cope 4, upper core 6, drag box 10, lower core 11 and folder axle core 7, cup 8 is had on the top of cope 4, this is a unique casting gate, in order to prevent bubbling in casting cycle, the top of cope 4 is provided with multiple gas outlet 5; Block the gudgeon 13 of cope 4 and the gudgeon 13 of drag box 10 by card ear 9 between cope 4 and drag box 10 simultaneously, for the ease of fixing, the bottom of drag box 10 is provided with detent mechanism 12.In order to ensure the structure of the center at cylinder two ends, be provided with two folder axle cores 7 in the position of two ends central authorities.
In Making programme, active plate as frock is placed in rear flank in described upper core pattern or lower core pattern in order, define the groove of the annular muscle of cylinder inside, to become annular muscle after casting, now, cylinder two ends respectively have six roots of sensation muscle to be connected with middle body, during casting, the cup 8 arranged from the top of cope 4 is cast, and makes whole cylinder reinforce after casting.
Claims (5)
1. manufacturing process of integrated cylinder, comprise and make frock and Making programme thereof, it is characterized in that: described making frock comprises sand material, partially hole core, cope, drag box, upper core, lower core, folder axle core and active plate, sand material can be loaded in the inside of described inclined hole core, described in several, inclined hole core can put into the shape of cope or drag box, and the Making programme of described making frock is:
1) inclined for preprepared hole core is put into cope pattern, and described cope pattern is put in a template, then load sand material cured, brush twice alcohol-base paint at inwall after inclined hole core trips out, rearmost point fire drying, form cope;
2) inclined for preprepared hole core is put into drag box pattern, and described drag box pattern is put in a template, then sand material cured is loaded, twice alcohol-base paint is brushed at inwall after inclined hole core trips out, rearmost point fire drying, form drag box, bottom drag box, put into described folder axle core;
3) some inclined holes core is put into lower core pattern, active for preprepared plate is placed in order the inner side of described lower core pattern, then sand material cured is loaded, twice alcohol-base paint is brushed at inwall after inclined hole core and active plate trip out, rearmost point fire drying, modify smooth, form lower core;
4) some inclined holes core is put into core pattern, active for preprepared plate is placed in order the inner side of described upper core pattern, then sand material cured is loaded, twice alcohol-base paint is brushed at inwall after inclined hole core and active plate trip out, rearmost point fire drying, modify smooth, core in formation, the upper middle position of core puts into described folder axle core on described;
5) cope, drag box, upper core and lower core that above-mentioned four steps make regularly to be combined and fastening.
2. manufacturing process of integrated cylinder according to claim 1, is characterized in that: described sand material is resin sand.
3. manufacturing process of integrated cylinder according to claim 1, is characterized in that: be provided with a cup on the top of cope.
4. the manufacturing process of integrated cylinder according to above-mentioned arbitrary claim, is characterized in that: be provided with a detent mechanism in the bottom of described drag box.
5. the manufacturing process of integrated cylinder according to the arbitrary claim of claims 1 to 3, is characterized in that: the top of cope is provided with several gas outlets.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410393969.XA CN105328131A (en) | 2014-08-12 | 2014-08-12 | Overall cylinder manufacturing technology process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410393969.XA CN105328131A (en) | 2014-08-12 | 2014-08-12 | Overall cylinder manufacturing technology process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105328131A true CN105328131A (en) | 2016-02-17 |
Family
ID=55279007
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410393969.XA Pending CN105328131A (en) | 2014-08-12 | 2014-08-12 | Overall cylinder manufacturing technology process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105328131A (en) |
-
2014
- 2014-08-12 CN CN201410393969.XA patent/CN105328131A/en active Pending
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| DE112016006377T5 (en) | Core production machine with integrated microwave curing function | |
| CN105328131A (en) | Overall cylinder manufacturing technology process | |
| CN104226911A (en) | Integral cylinder manufacturing technological process | |
| CN102151793A (en) | Manufacturing process of integrated cylinder | |
| CN106807886A (en) | Manufacturing process of integrated cylinder | |
| CN106623776A (en) | Novel cylinder production flow | |
| CN204276807U (en) | The cold wax stone mould containing core retainer plate of investment-casting | |
| CN204585734U (en) | A kind of toothbrush skeleton pattern being suitable for toothbrush injection moulding | |
| CN205056996U (en) | Die casting die of new energy automobile brake booster hydro -cylinder | |
| CN201565560U (en) | Mould drawing device of core shooter | |
| CN205020540U (en) | Copper bar draws dials mould device | |
| CN209272413U (en) | A kind of robot housing mould | |
| CN203448618U (en) | Core setting device in upper sand mold | |
| CN102078930A (en) | Die-drawing device for core shooter | |
| CN206229968U (en) | A kind of machine of the elongated class sand mold of cylinder cap penetrates sand shaping core box | |
| CN203565759U (en) | Rotary-drum heater | |
| CN207100632U (en) | Wig hair phosphorus makes pendulum cleaning device in order | |
| CN205775005U (en) | Pressue device | |
| CN204763165U (en) | Modified tealeaves device that deblocks | |
| CN202726018U (en) | Die-casting mould sleeve ejection mechanism | |
| CN205008538U (en) | Casting mould of high tenacity high strength | |
| CN210907987U (en) | Tooling for manufacturing core framework | |
| GB372726A (en) | Improvements in the manufacture of dynamo-electric machines | |
| CN202367150U (en) | Blade mould | |
| CN102873177A (en) | Die for forming large and small square holes and top hole in inner housing of clutch main body of washing machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| WD01 | Invention patent application deemed withdrawn after publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20160217 |