CN102144753A - Online microwave enzyme inactivation device for wheat germs - Google Patents
Online microwave enzyme inactivation device for wheat germs Download PDFInfo
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- CN102144753A CN102144753A CN2011100333222A CN201110033322A CN102144753A CN 102144753 A CN102144753 A CN 102144753A CN 2011100333222 A CN2011100333222 A CN 2011100333222A CN 201110033322 A CN201110033322 A CN 201110033322A CN 102144753 A CN102144753 A CN 102144753A
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Abstract
The invention discloses an online microwave enzyme inactivation device for wheat germs. The microwave enzyme inactivation device is mounted in a wheat flour processing workshop and connected with a production line, and fresh wheat germs separated from a square plansifter is transported into the microwave enzyme inactivation device through a chute; the microwave enzyme inactivation device mainly consists of a control system, a microwave generation system, a transmission system, a material transportation system, a temperature control system and an air conditioning system; and a material transportation roller is connected with an upper feeding port and a lower discharging port, the microwave generation system is mounted at the lower part of the material transportation roller, the control system is electrically connected with the microwave generation system, the temperature control system is mounted nearby the lower discharging port, and the transmission system is mounted nearby the upper feeding port. With the adoption of the online microwave enzyme inactivation device for the wheat germs, the stability of the wheat germs can be improved, industrialized production can be implemented, the production capacity of the device is 5-50 kg per hour, and the wheat germs can be vacuumized and stored for long time, so that the device provides conditions for further processing of the wheat germs.
Description
The application is dividing an application of Chinese invention patent, and the applying date of original application is that September 3, application number in 2007 are 200710130943.6, invention and created name is " method and apparatus of wheat-germ online microwave deactivating enzyme ".
Technical field
The present invention relates to a kind of field of deep processing of farm products, relate in particular to the go out method and apparatus of enzyme of a kind of wheat embryo.
Background technology
Though wheat embryo only accounts for 2～3% of wheat seed, but wherein contain extremely rich in protein, fat, minerals and vitamins, and some micro-physiologically active compositions, be described as " human natural nutrition treasure-house " and " human Source of life " by the nutritionist.Studies show that wheat embryo has delaying senility, reduces blood fat, softening blood vessel, promotion grow, improve efficacy effects such as body basal metabolic rate, and can pre-anti-cancer, hypertension, diabetes and cardiovascular and cerebrovascular disease etc.But China still fails wheat embryo is fully developed at present, and major part is sneaked into wheat bran and handled as feed.Its main cause is: plumule is the strongest part of physiologically active in the wheat seed, moisture (11.5～14.5%) and fat (7～11%) content height.When wheat embryo with after wheat seed separates, under the effect of high vigor fat hydrolase and lipoxidase, its fatty acid value is raise significantly, it is rotten to cause that wheat germ becomes sour; Microbial reproduction growth simultaneously is fast, also can cause wheat germ the iso-metamorphism phenomenon to occur luming, going mouldy, ferment.Therefore, have only by stabilization processes, wheat embryo just can be transported safely and store, thereby wheat germ deep processing and comprehensive utilization are become a reality.At present, solve the wheat germ rotten stabilization method that becomes sour and be mainly heat treatment, comprise xeothermic and humid heat treatment, heat treated passivation lipase active is a kind of method that generally adopts at present, yet dry heat treatment is bad to the passivation effect of enzyme, and wet heating easily causes wheat germ moisture height, and the disposable input of equipment is bigger, is difficult to realize suitability for industrialized production.
Prior art has recognized that microwave is better than traditional mode of heating to the passivation effect of enzyme in the wheat, microwave has the advantage that thermal break-through power is strong, firing rate is fast, the time is short, the nutriment loss is few, and heating using microwave can reach the enzyme that goes out, sterilization and dry effect.Number of patent application is 200510036855.0, publication number is CN1757705, the method that the patent documentation that name is called " with the method for microwave and solvent extraction wheat-germ oil " discloses is earlier wheat embryo and solvent are mixed, again with the mixed liquid of microwave treatment, its objective is that selectivity and lower temperature in order to utilize microwave action reach the extraction time of weak point, avoid the stripping of other impurity in the wheat embryo, obtaining comparatively pure oil product, but do not solve the spoilage problems of becoming sour of wheat germ.
Cao Hui (the experimental study of wheat embryo microwave deactivating enzyme, food industry science and technology, 2003), Liu Yong (wheat microwave deactivating enzyme experimental study, oil and foodstuffs science and technology, 2005) and Zhang Ruili (the go out effect research of microwave in the enzyme test of wheat embryo, grain processing, 2005) etc. reported the passivation effect of microwave to lipase in the wheat germ, yet these two kinds of researchs all are laboratory scale experimental studies, and all adopting household microwave oven is test apparatus, there is certain difference with the suitability for industrialized production technology, has not yet to see the industrial production device of relevant online microwave deactivating enzyme.
Summary of the invention
For overcome in the prior art to wheat embryo go out that enzyme is untimely and thorough, lipoxidase easily brings back to life, the protein mutability, the equipment input is high and fail to realize defective such as suitability for industrialized production, the invention provides a kind of process and device of simple wheat-germ online microwave deactivating enzyme.
The technical solution used in the present invention is: the method for wheat-germ online microwave deactivating enzyme is that microwave deactivating enzyme device of the present invention is installed in the wheat flour job shop, and be connected with the machining production line of flour mill, isolated fresh wheat germ is carried by elephant trunk from the square plansifter of wheat flour job shop, directly enter the microwave deactivating enzyme device, realize the online microwave drying and the enzyme that goes out of wheat embryo; This microwave deactivating enzyme device mainly is made up of six parts such as control system, microwave generation system, transmission system, material-transporting system, temperature control system and air handling systems.The mass transport cylinder connects top charging aperture and below discharging opening, microwave generation system is installed in the bottom of mass transport cylinder, control system is electrically connected with microwave generation system, and temperature control system is installed near the discharging opening of below, and transmission system is installed near the charging aperture of top.
The method and apparatus of wheat-germ online microwave deactivating enzyme of the present invention can significantly improve the stability of wheat embryo, and realization suitability for industrialized production, production capacity is for per hour handling wheat germ 5～50kg, carry out vacuum packaging through the wheat germ after the microwave treatment, but long preservation is for condition has been created in the deep processing of wheat embryo.
Below in conjunction with the drawings and specific embodiments the present invention is described in further detail.
Description of drawings
Fig. 1 is the structure chart of an embodiment of apparatus of the present invention.
Fig. 2 is four axial uniform baffle plate 10 structure charts of mass transport cylinder 6 inboards among Fig. 1.
Fig. 3 is the structure chart of another embodiment of apparatus of the present invention.
The specific embodiment
As shown in Figure 1, on the production line in wheat embryo workshop square plansifter is arranged, wheat embryo enters elephant trunk after square plansifter separates, and enters top charging aperture 4 by elephant trunk then.Transmission system 3 adopts gear drive, infinitely variable speeds, and 10～100 commentaries on classics/min are adjustable for drum rotation speed.Air handling system 5 adopts air-introduced machine to remove intrasystem wet-hot steam, the moisture mass transport cylinder 6 that reduces wheat germ tilts to connect top charging aperture 4 and below discharging opening 8, microwave generation system 1 is installed in the bottom of mass transport cylinder 6, microwave generation system 1 is made up of 6 cover microwave generators six cover microwave generators and is formed, microwave frequency is 2450 ± 50 MHz, and microwave power is that 0～4kw is adjustable continuously.The mass transport form is tilted drum-type (right its top feed, drum-type advances, the lower left quarter discharging) or horizontal cylinder formula (right its top feed, the strand cage advances the lower left quarter discharging).Inclined rotating drum diameter 12～20cm, length 60～200cm.The cylinder inboard is the dividing plate of embedded high 4～6cm radially, and purpose is to realize material rolling in tube, guarantees the uniformity of heating using microwave.The inclination angle of the level of cylinder is 5～10 degree, advances horizontal diameter of cylinder 10～15cm, length 60～200cm to realize the level of material in tube.Control system 2 is electrically connected with microwave generation system 1, and control system 2 adopts the PLC programme-control, and expansion interface can connect computer, printer; Its input power supply is three-phase 380V ± 10%, 50Hz ± 1%; Environment for use is 0～40 ℃ of a temperature, humidity≤80%.Temperature control system 7 is installed near the discharging opening 8 of below, has thermometric and temperature controlling function, and heating-up temperature is 0～250 ℃, and is adjustable continuously.Adopt infrared induction, measure the wheat germ temperature of discharging opening.According to the microwave heating temperature of setting, realize that the automatic adjusting transmission system 3 of heating using microwave power is installed near the charging aperture 4 of top.The course of work of this device is as follows: the wheat embryo that enters into top charging aperture 4 enters mass transport cylinder 3 subsequently.Open transmission system 3 to suitable rotating speed, when treating that below discharging opening 8 has material to overflow, open microwave system 1, and make the turnover material reach balance by regulating drum rotation speed and angle of inclination to suitable heating using microwave power; Material in the cylinder course of conveying by heating using microwave, enzyme goes out.As shown in Figure 2, the cylinder inner shafts, freely falls after material is carried by baffle plate 10 and turns to certain altitude to uniform four baffle plates 10, thereby the level that has realized wheat germ advances and stirs up and down, and has guaranteed the uniformity of material heating; In control system 2, set microwave heating temperature, open temperature control system 7 then, measure the material temperature at material outlet place, regulate heating using microwave power automatically by control system 2; Open air handling system 5 at last, damper, the damp-heat air that produces when removing heating using microwave, and make the requirement that touches the mark of the whole moisture of product.
As shown in Figure 3, other structure is identical with Fig. 1, and different is to be maintained fixed state at mass transport tube 6, and a mass transport strand cage 9 is installed in the chamber within it, extends below discharging opening 8 from top charging aperture 4.The course of work of this device is as follows: square plansifter separates the wheat embryo that obtains and sends into top charging aperture 4 by elephant trunk, enter mass transport strand cage 9 then, open transmission system 3 to suitable rotating speed, when treating that below discharging opening 8 has material to overflow, open microwave system 1 to suitable heating using microwave power, and make the turnover material reach balance by regulating strand cage rotating speed; Material by heating using microwave, the enzyme that goes out, and mixes and stirs in strand cage course of conveying, guarantees the wherein uniformity of material heating; In control system 2, set microwave heating temperature, open temperature control system 7 then, measure the material temperature at material outlet place, regulate heating using microwave power automatically by control system 2; Open air handling system 5 at last, damper, the damp-heat air that produces when removing heating using microwave, and make the requirement that touches the mark of the whole moisture of product.
Process of the present invention is as follows: the microwave deactivating enzyme device is installed in the wheat flour job shop, and matches with the machining production line of flour mill.From the isolated fresh wheat germ of square plansifter, carry by elephant trunk, directly enter microwave drier, and carry out the low temperature drying and the enzyme that goes out at once, realize the online enzyme that goes out of wheat embryo.
The production capacity of microwave deactivating enzyme device of the present invention is for per hour handling wheat germ 5～50kg.Generally, the original moisture of wheat embryo is generally 12～12.5% 11.5～14.5%; According to output, the wheat breed of flour production line, to put forward embryo technology different with the wheat germ purity requirement, put forward the embryo amount and do not wait at 5～30kg/h, are generally 20～25kg/h.According to water content and the flow of wheat embryo, select the heating using microwave power of 1～4kw, best heating using microwave power is 2～2.5kw.Microwave heating time is controlled at 30s～6min, and Best Times is 3～5min; Microwave heating temperature is controlled at 60～100 ℃, and optimum temperature is 70～80 ℃.Too high or the overlong time of temperature can cause albuminous degeneration, and temperature is too low or the time short, and the enzyme that goes out is not thorough, product moisture content height.
Above-mentioned process conditions are to realize by following control device.
(1) selects to set the microwaves corresponding heating power according to the height of wheat germ flow size and water content.
(2) by regulating drum rotation speed and gradient or adjusting the purpose that strand cage rotating speed reaches the control microwave action time.
(3) adopt infrared induction, measure the wheat germ temperature of discharging opening, realize the purpose of control microwave heating temperature by regulating heating using microwave power.
The wheat embryo finished product that adopts the present invention to produce, moisture is 4～6%, golden yellow color has strong wheat fragrance; The product acid number changes mild, and the acceleration storage period at 35 days has kept a variation tendency stably substantially, at room temperature stores still to meet food sanitation standard in 6 months.
Microwave deactivating enzyme device among the present invention is based on the electromagnetic transmission theory on the one hand, also combines specific production technology of wheat embryo and material characteristic simultaneously.Multinomial technology such as the automatic control of microwave, food processing, electromechanical integration and sensing are merged in the present invention, make complete machine reliable.Microwave device cost of the present invention is low, volume is little, energy consumption is low, adopts control automatically, and is easy and simple to handle.
Adopt microwave deactivating enzyme method and apparatus of the present invention to handle wheat embryo, not only make the wheat germ at normal temperatures can long term storage, and can general protection, keep the nutrition of wheat germ.V in the wheat embryo
ELess with the destructiveness of other thermal sensitivity nutritional labeling, the protein denaturation degree is low, and functional characteristic can access preferably and keep.Also help the development and utilization of wheat germ grease simultaneously.Because the wheat germ water content reduces, and passes through microwave treatment, thereby help the leaching of wheat-germ oil more.
Below by five embodiment the present invention is elaborated again:
Embodiment 1
It is 20kg/h that square plansifter separates the wheat embryo flow that obtains, and moisture is 12%, sends into microwave deactivating enzyme equipment top charging aperture by elephant trunk, enters mass transport strand cage then, strand cage diameter 12cm, length 92cm.Open transmission system, regulating rotating speed is 10 commentariess on classics/min, when treating that the below discharging opening has material to overflow, opens microwave system, and regulating heating using microwave power is 2000w, and is 22 commentaries on classics/min by regulating strand cage rotating speed, makes to pass in and out material and reach balance; Setting microwave heating temperature in control system is 80 ℃, opens temperature control system then, measures the material temperature at material outlet place, regulates heating using microwave power automatically by control system; Open air handling system at last, damper, the damp-heat air that produces when removing heating using microwave.After testing, the whole moisture of product is 4.2%.
It is 15kg/h that square plansifter separates the wheat embryo flow that obtains, and moisture is 12.3%, sends into microwave deactivating enzyme equipment top charging aperture by elephant trunk, enters mass transport strand cage then, strand cage diameter 12cm, length 92cm.Open transmission system, regulating rotating speed is 10 commentariess on classics/min, when treating that the below discharging opening has material to overflow, opens microwave system, and regulating heating using microwave power is 2000w, and is 19 commentaries on classics/min by regulating strand cage rotating speed, makes to pass in and out material and reach balance; Setting microwave heating temperature in control system is 75 ℃, opens temperature control system then, measures the material temperature at material outlet place, regulates heating using microwave power automatically by control system; Open air handling system at last, damper, the damp-heat air that produces when removing heating using microwave.After testing, the whole moisture of product is 4.0%.
It is 15kg/h that square plansifter separates the wheat embryo flow that obtains, and moisture is 12.2%, sends into microwave deactivating enzyme equipment top charging aperture by elephant trunk, enters the mass transport cylinder then, diameter of cylinder 15cm, length 92cm, level inclination 5 degree.Opening transmission system to rotating speed is 32 commentariess on classics/min, when treating that the below discharging opening has material to overflow, opens microwave system, and regulating heating using microwave power is 2500w, and is that 40 commentaries on classics/min make and pass in and out material and reach balance by regulating drum rotation speed; Setting microwave heating temperature in control system is 85 ℃, opens temperature control system then, measures the material temperature at material outlet place, regulates heating using microwave power automatically by control system; Open air handling system at last, damper, the damp-heat air that produces when removing heating using microwave.After testing, the whole moisture of product is 3.9%.
Embodiment 4
It is 21kg/h that square plansifter separates the wheat embryo flow that obtains, and moisture is 12.5%, sends into microwave deactivating enzyme equipment top charging aperture by elephant trunk, enters the mass transport cylinder then, diameter of cylinder 15cm, length 92cm, level inclination 7 degree.Opening transmission system to rotating speed is 24 commentariess on classics/min, when treating that the below discharging opening has material to overflow, opens microwave system, and regulating heating using microwave power is 2000w, and is that 48 commentaries on classics/min make and pass in and out material and reach balance by regulating drum rotation speed; Setting microwave heating temperature in control system is 70 ℃, opens temperature control system then, measures the material temperature at material outlet place, regulates heating using microwave power automatically by control system; Open air handling system at last, damper, the damp-heat air that produces when removing heating using microwave.After testing, the whole moisture of product is 5.1%.
It is 35kg/h that square plansifter separates the wheat embryo flow that obtains, and moisture is 12.3%, sends into microwave deactivating enzyme equipment top charging aperture by elephant trunk, enters the mass transport cylinder then, diameter of cylinder 15cm, length 92cm, level inclination 10 degree.Opening transmission system to rotating speed is 64 commentariess on classics/min, when treating that the below discharging opening has material to overflow, opens microwave system, and regulating heating using microwave power is 3500w, and is that 65 commentaries on classics/min make and pass in and out material and reach balance by regulating drum rotation speed; Setting microwave heating temperature in control system is 80 ℃, opens temperature control system then, measures the material temperature at material outlet place, regulates heating using microwave power automatically by control system; Open air handling system at last, damper, the damp-heat air that produces when removing heating using microwave.After testing, the whole moisture of product is 4.7%.
Claims (8)
1. wheat-germ online microwave deactivating enzyme device, comprise microwave generation system (1), control system (2), transmission system (3), air handling system (5), material-transporting system (6) and temperature control system (7), it is characterized in that: mass transport cylinder (6) connects top charging aperture (4) and below discharging opening (8), microwave generation system (1) is installed in the bottom of mass transport cylinder (6), control system (2) is electrically connected with microwave generation system (1), temperature control system (7) is installed near the below discharging opening (8), and transmission system (3) is installed near the top charging aperture (4).
2. wheat-germ online microwave deactivating enzyme device according to claim 1, it is characterized in that the microwave deactivating enzyme device is installed in the wheat flour job shop, and match with the machining production line of flour mill, isolated fresh wheat germ is carried by elephant trunk from the square plansifter of wheat flour job shop, directly enter the microwave deactivating enzyme device, realize the online microwave deactivating enzyme of wheat embryo.
3. the device of wheat-germ online microwave deactivating enzyme according to claim 1 is characterized in that: at inboard also axial uniform four baffle plates (10) of mass transport cylinder (6), extend below discharging opening (8) from top charging aperture (4).
4. according to the device of the described wheat-germ online microwave deactivating enzyme of claim 1, it is characterized in that: a mass transport strand cage (9) also is installed in mass transport tube (6) inner chamber, is extended below discharging opening (8) from top charging aperture (4).
5. wheat-germ online microwave deactivating enzyme device according to claim 1 is characterized in that: the mass transport mode is that the oblique-roller rotation is carried or screw auger is carried.
6. wheat-germ online microwave deactivating enzyme device according to claim 1 is characterized in that: the type of attachment of mass transport tube (6) is level or tilting.
7. the device of wheat-germ online microwave deactivating enzyme according to claim 1 is characterized in that: described microwave generation system (1) is made up of six cover microwave generators.
8. wheat-germ online microwave deactivating enzyme device according to claim 1 is characterized in that: described transmission system (3) adopts gear drive, infinitely variable speeds; Described temperature control system is equipped with infrared inductor in (7); Air handling system (5) adopts the air-introduced machine structure, removes intrasystem wet-hot steam; Described control system (2) adopts the PLC programme-control, can expand to connect computer and printer.
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| Application Number | Priority Date | Filing Date | Title |
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| CN2011100333222A CN102144753B (en) | 2007-09-03 | 2007-09-03 | Online microwave enzyme inactivation device for wheat germs |
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| CN2011100333222A CN102144753B (en) | 2007-09-03 | 2007-09-03 | Online microwave enzyme inactivation device for wheat germs |
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| CNA2007101309436A Division CN101120698A (en) | 2007-09-03 | 2007-09-03 | Method and device for wheat-germ online microwave deactivating enzyme |
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| CN102144753A true CN102144753A (en) | 2011-08-10 |
| CN102144753B CN102144753B (en) | 2012-12-19 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105614696A (en) * | 2016-01-04 | 2016-06-01 | 广州孺子牛生物科技有限公司 | Wheat germ processing method and equipment |
| CN108378275A (en) * | 2017-02-03 | 2018-08-10 | 徐蕴山 | A kind of health can be with the rice germ and its production method of safe edible |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6536133B1 (en) * | 2001-09-07 | 2003-03-25 | Alvin A. Snaper | Method and apparatus for drying harvested crops prior to storage |
| CN1463607A (en) * | 2002-06-09 | 2003-12-31 | 陈广德 | Tea microwave de-enzyming process and apparatus |
| CN2849610Y (en) * | 2005-10-20 | 2006-12-20 | 山东农业大学 | Insect microwave drier |
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2007
- 2007-09-03 CN CN2011100333222A patent/CN102144753B/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105614696A (en) * | 2016-01-04 | 2016-06-01 | 广州孺子牛生物科技有限公司 | Wheat germ processing method and equipment |
| CN108378275A (en) * | 2017-02-03 | 2018-08-10 | 徐蕴山 | A kind of health can be with the rice germ and its production method of safe edible |
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| CN102144753B (en) | 2012-12-19 |
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