CN101703101A - Method for stabilizing and sterilizing wheat germ by the cooperation of microwave and ultraviolet rays - Google Patents
Method for stabilizing and sterilizing wheat germ by the cooperation of microwave and ultraviolet rays Download PDFInfo
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- CN101703101A CN101703101A CN200910163462A CN200910163462A CN101703101A CN 101703101 A CN101703101 A CN 101703101A CN 200910163462 A CN200910163462 A CN 200910163462A CN 200910163462 A CN200910163462 A CN 200910163462A CN 101703101 A CN101703101 A CN 101703101A
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Abstract
The invention relates to a method for stabilizing and sterilizing wheat germ by the cooperation of microwave and ultraviolet rays, wherein the stabilization and sterilization effects achieved by taking the wheat germ as a raw material and utilizing the cooperative treatment of the microwave and the ultraviolet rays are obviously superior to those of the independent action of the microwave or the independent action of the ultraviolet rays; and compared with the independent microwave stabilization and sterilization, the radiation time needed by achieving the same effect is obviously shortened, and the needed power is reduced. A microwave and ultraviolet combined enzyme inactivation and sterilization device of the invention is arranged in a wheat flour processing workshop, and is connected with a processing production line of a flour mill. A wheat germ processing device mainly comprises six parts such as a microwave and ultraviolet cooperative generation system, a material conveying system, a transmission system, a control system, an air conditioning system, a temperature control system. The method and the device greatly prolong the storage time of the wheat germ, reduce the cost, and are favorable for the industrial development and utilization of the wheat germ.
Description
Wheat embryo accounts for the 2%-3% of wheat seed, it is the source of life of wheat seed, it is the highest part of whole wheat nutritive value, the protein, fat, multivitamin, mineral matter and some the micro-physiologically active ingredients that contain extremely abundant and high-quality are described as " human natural nutrition treasure-house " by nutritionists.China is the big country of a Wheat Production and consumption, and wheat embryo is as the byproduct of wheat flour processing factory, and resource is very abundant, and the wheat embryo amount that can be used for developing every year can reach 30～500,000 tons.For a long time, most flour mills join used as fodder in the wheat bran to the wheat embryo of separating again, make this precious resources fail to obtain reasonable use.Along with wheat embryo bud nutrient is worth and Study on Functional Properties, progress of science and technology, the scientific research personnel pays close attention to the application study of wheat embryo more and more both at home and abroad.Make the development and utilization of wheat embryo become a big focus of wheat deep processing.
But wheat embryo is extremely unstable, and especially in hot and humid summer, undressed wheat embryo is placed and will go bad in several days, and microbial growth is very fast.The main cause that causes this situation is to contain multiple enzyme in the wheat embryo, as fat hydrolase, fatty oxygenase, peroxidase, protease etc., and enzymatic activity is very high, in case wheat embryo comes off from wheat and separates, lipase will become aliphatic acid with lipolysis rapidly, cause and become sour, give out an unpleasant smell.This has just brought difficulty to DEVELOPMENT AND UTILIZATION OF WHEAT GERM.Therefore wheat embryo will develop, and what at first will solve is its stabilisation and sterilization problem.In stabilisation and sterilization treatment, requirement can prolong the wheat embryo storage time, can make in the wheat embryo nutritive loss less again.
For overcome in the prior art to wheat embryo go out the untimely of enzyme, sterilization and not thoroughly, lipoxidase easily brings back to life, protein mutability, equipment input height, production efficiency is low and fail to realize defective such as suitability for industrialized production, the invention provides a kind of simple microwave ultraviolet ray United Technologies of utilizing wheat embryo carried out stabilisation and sterilization treatment method and device.
The technical solution used in the present invention is: utilize microwave ultraviolet ray United Technologies to wheat embryo carry out stabilisation and sterilization treatment method be with microwave ultraviolet ray of the present invention unite the enzyme that goes out, bactericidal unit is installed in the wheat flour job shop, and be connected with the machining production line of flour mill, isolated fresh wheat germ is carried by elephant trunk from the square plansifter of wheat flour job shop, directly enter the microwave ultraviolet ray and unite the enzyme that goes out, bactericidal unit, realize the online microwave ultraviolet ray combined drying of wheat embryo, go out enzyme and sterilization; This cover wheat embryo treating apparatus mainly is made up of six parts such as microwave and the collaborative generation systems of ultraviolet ray, material-transporting system, transmission system, control system, air handling system and temperature control systems.Conveying worm connects top charging aperture and below discharging opening, the collaborative generation systems of microwave and ultraviolet ray is installed in the bottom of conveying worm, control system is electrically connected with microwave and the collaborative generation systems of ultraviolet ray, transmission system is installed near the charging aperture of top, and control system, temperature control system are installed near microwave and the collaborative generation systems of ultraviolet ray.
The microwave ultraviolet ray United Technologies of utilizing of the present invention are carried out the stability that stabilisation and sterilization treatment method and device can significantly improve wheat embryo to wheat embryo, and realization suitability for industrialized production, production capacity is for per hour handling wheat germ 10～90kg, carry out vacuum packaging through the wheat germ after microwave and the UV treatment, but long preservation is for condition has been created in the deep processing of wheat embryo.
Below in conjunction with the drawings and specific embodiments the present invention is described in further detail.
Description of drawings
Fig. 1 is the structure chart of an embodiment of apparatus of the present invention.
Fig. 2 is the structure chart of other embodiment of apparatus of the present invention.
Fig. 3 is the structure chart of other embodiment of apparatus of the present invention.
The specific embodiment
As shown in Figure 1, on the production line in wheat embryo workshop square plansifter is arranged, wheat embryo enters elephant trunk after square plansifter separates, and enters top charging aperture (1) by elephant trunk then.Transmission system (5) adopts gear drive, infinitely variable speeds.Air handling system (7) adopts air-introduced machine to remove intrasystem wet-hot steam, reduce the moisture of wheat germ, conveying worm (4) connects top discharging opening (1) and below discharging opening (2), the collaborative generation systems (3) of microwave and ultraviolet ray is installed in the bottom of conveying worm (4), the collaborative generation systems (3) of microwave and ultraviolet ray is made up of eight cover microwave generators and 20 quadruplet quartz burners, microwave frequency is 2450 ± 50MHz, and microwave power is 0～4kw, and is adjustable continuously.Ultraviolet wavelength 254nm, the quartz burner power output is 16W.Conveying worm (4) horizontal feed.Control system (6) is electrically connected with microwave and the collaborative generation systems (3) of ultraviolet ray, and control system (6) adopts the PLC programme-control, can expand to connect computer and printer, or adopt the control of microwave ultraviolet ray cooperative effect control circuit.Temperature control system (8) is installed near the below discharging opening (2), has thermometric and temperature controlling function, and heating-up temperature is 0～300 ℃, and is adjustable continuously.Adopt infrared induction, measure the wheat germ temperature of discharging opening.According to the microwave heating temperature of setting, realize the automatic adjusting of heating using microwave power, transmission system (5) is installed near the top charging aperture (1).The course of work of this device is as follows: the wheat embryo that enters into top charging aperture (1) enters conveying worm (4) subsequently.Open transmission system (5) to suitable rotating speed, when treating that below discharging opening (2) has material to overflow, open the collaborative generation systems (3) of microwave and ultraviolet ray, and transfer to suitable heating using microwave power, and make the turnover material reach balance by adjustable screw conveyer (4) running speed; Material by microwave deactivating enzyme, drying, sterilization, and mix to stir in course of conveying, guarantees the wherein uniformity of material heating.In control system (6), set microwave heating temperature, open temperature control system (8) then, measure the material temperature at material outlet place, regulate heating using microwave power automatically by control system (6); Open air handling system (7) at last, damper, the damp-heat air that produces when removing heating using microwave, and make the requirement that touches the mark of the whole moisture of product.
As shown in Figure 2, other structure is identical with Fig. 1, and different is that conveying worm (4) is carried for tilting.The course of work of this device is as follows: the wheat embryo that enters into top charging aperture (1) enters conveying worm (4) subsequently.Open transmission system (5) to suitable rotating speed, when treating that below discharging opening (2) has material to overflow, open the collaborative generation systems (3) of microwave and ultraviolet ray, and transfer to suitable heating using microwave power, and make the turnover material reach balance by the angle of inclination of adjustable screw conveyer (4) running speed or conveying worm (4); Material by microwave deactivating enzyme, drying, sterilization, and mix to stir in course of conveying, guarantees the wherein uniformity of material heating.In control system (6), set microwave heating temperature, open temperature control system (8) then, measure the material temperature at material outlet place, regulate heating using microwave power automatically by control system (6); Open air handling system (7) at last, damper, the damp-heat air that produces when removing heating using microwave, and make the requirement that touches the mark of the whole moisture of product.
As shown in Figure 3, other structure is identical with Fig. 1, and different is that conveying worm (4) is for intersecting the tilting conveying.The course of work of this device is as follows: the wheat embryo that enters into top charging aperture (1) enters conveying worm (4) subsequently.Open transmission system (5) to suitable rotating speed, when treating that below discharging opening (2) has material to overflow, open the collaborative generation systems (3) of microwave and ultraviolet ray, and transfer to suitable heating using microwave power, and make the turnover material reach balance by the angle of inclination of adjustable screw conveyer (4) running speed or conveying worm (4); Material by microwave deactivating enzyme, drying, sterilization, and mix to stir in course of conveying, guarantees the wherein uniformity of material heating.In control system (6), set microwave heating temperature, open temperature control system (8) then, measure the material temperature at material outlet place, regulate heating using microwave power automatically by control system (6); Open air handling system (7) at last, damper, the damp-heat air that produces when removing heating using microwave, and make the requirement that touches the mark of the whole moisture of product.
Process of the present invention is as follows: with the microwave ultraviolet ray unite the enzyme that goes out, bactericidal unit is installed in the wheat flour job shop, and match with the machining production line of flour mill. from the isolated fresh wheat germ of square plansifter, carry by elephant trunk, directly enter the microwave ultraviolet ray and unite the enzyme that goes out, bactericidal unit, realize the online microwave ultraviolet ray combined drying of wheat embryo, go out enzyme and sterilization.
Microwave ultraviolet ray of the present invention is united the production capacity of the enzyme that goes out, bactericidal unit for per hour handling wheat germ 10～90kg.Generally, the original moisture of wheat embryo is generally 12～13.2% 11.2～16.5%; According to output, the wheat breed of flour production line, to put forward embryo technology different with the wheat germ purity requirement, put forward the embryo amount and do not wait at 20～80kg/h, ordinary circumstance is 60～70kg/h.According to water content and the flow of wheat embryo, select the heating using microwave power of 1～4kw, best heating using microwave power is 2.1～2.5kw.Microwave heating time is controlled at 1～6min, and Best Times is 4～5min; Microwave heating temperature is controlled at 50～100 ℃, and optimum temperature is 70～90 ℃.Best ultraviolet wavelength is 254nm, and the quartz burner power output is 16W.Too high or the overlong time of temperature can cause albuminous degeneration, and temperature is too low or the time short, and the enzyme that goes out sterilization is not thorough, product moisture content height.
Above-mentioned process conditions are to realize by following control device.
Select to set the microwaves corresponding heating power according to the height of wheat embryo flow size and water content.
Reach the purpose of control microwave action time by adjustable screw conveyer rotating speed and angle of inclination.
Adopt infrared induction, measure the wheat embryo temperature of discharging opening, realize the purpose of control microwave heating temperature by regulating heating using microwave power.
The wheat embryo finished product that adopts the present invention to produce, moisture is 3～8%, golden yellow color has strong wheat fragrance; Product property changes mild, has kept a variation tendency stably between 40 days acceleration storage life substantially, at room temperature stores still to meet food sanitation standard in 3 months.
The enzyme that goes out, bactericidal unit are united in microwave ultraviolet ray among the present invention, are based on electromagnetic wave, electromagnetic radiation transmission, microwave ultraviolet ray cooperative effect theory on the one hand, also combine specific production technology of wheat embryo and material characteristic simultaneously.Multinomial technology such as the automatic control of microwave, food processing, electromechanical integration and sensing are merged in the present invention, make complete machine reliable.The enzyme that goes out is united in microwave ultraviolet ray of the present invention, the bactericidal unit cost is low, volume is little, energy consumption is low, adopts control automatically, and is easy and simple to handle.
Adopt the microwave ultraviolet ray United Technologies of utilizing of the present invention that wheat embryo is carried out stabilisation and sterilization treatment method and device processing wheat embryo; not only make the wheat germ at normal temperatures can long term storage, and protect, kept the nutrition of wheat embryo to a great extent.The destructiveness of the vitamin E in the wheat embryo and other thermal sensitivity nutritional labeling is less, and the protein denaturation degree is low, and functional characteristic can access preferably and keep.Also help the development and utilization of wheat embryo grease simultaneously.Because the wheat embryo water content reduces, and pass through microwave ultraviolet ray Combined Treatment, thereby help the leaching of wheat-germ oil more.
Below by six embodiment the present invention is elaborated again:
It is 30kg/h that square plansifter separates the wheat embryo flow that obtains, and moisture is 12%, sends into the microwave ultraviolet ray by elephant trunk and unites the enzyme that goes out, bactericidal unit top charging aperture, enters the conveying worm horizontal feed then.Open transmission system, regulating rotating speed is 10 commentaries on classics/min, when treating that the below discharging opening has material to overflow, open the collaborative generation systems of microwave and ultraviolet ray, regulating heating using microwave power is 2100W, and is 24 commentariess on classics/min by adjustable screw conveyer rotating speed, makes to pass in and out material and reach balance; Setting microwave heating temperature in control system is 80 ℃, opens temperature control system then, measures the material temperature at material outlet place, regulates heating using microwave power automatically by control system; Open air handling system at last, damper, the damp-heat air that produces when removing heating using microwave.After testing, the whole moisture of product is 4.3%.
It is 40kg/h that square plansifter separates the wheat embryo flow that obtains, moisture is 12.3%, send into the microwave ultraviolet ray by elephant trunk and unite the enzyme that goes out, bactericidal unit top charging aperture, enter the conveying worm horizontal feed then. open transmission system, regulating rotating speed is 10 commentaries on classics/min, when treating that the below discharging opening has material to overflow, open the collaborative generation systems of microwave and ultraviolet ray, regulating heating using microwave power is 2100w, and is 18 commentariess on classics/min by adjustable screw conveyer rotating speed, makes to pass in and out material and reach balance; Setting microwave heating temperature in control system is 75 ℃, opens temperature control system then, measures the material temperature at material outlet place, regulates heating using microwave power automatically by control system; Open air handling system at last, damper, the damp-heat air that produces when removing heating using microwave. after testing, the whole moisture of product is 4.0%.
Square plansifter separates the wheat embryo flow 50kg/h that obtains, and moisture is 12.2%, sends into the microwave ultraviolet ray by elephant trunk and unites the enzyme that goes out, bactericidal unit top charging aperture, enters conveying worm then, and conveying worm horizontal tilt angle is 5 degree.Opening transmission system to rotating speed is 24 commentaries on classics/min, when treating that the below discharging opening has material to overflow, open the collaborative generation systems of microwave and ultraviolet ray, regulating heating using microwave power is 2500w, and be 36 commentaries on classics/min by adjustable screw conveyer rotating speed, make the turnover material reach balance; Setting microwave heating temperature in control system is 85 ℃, opens temperature control system then, measures the material temperature at material outlet place, regulates heating using microwave power automatically by control system; Open air handling system at last, damper, the damp-heat air that produces when removing heating using microwave.After testing, the whole moisture of product is 3.8%.
Square plansifter separates the wheat embryo flow 50kg/h that obtains, and moisture is 12.2%, sends into the microwave ultraviolet ray by elephant trunk and unites the enzyme that goes out, bactericidal unit top charging aperture, enters conveying worm then, and conveying worm horizontal tilt angle is 10 degree.Opening transmission system to rotating speed is 24 commentaries on classics/min, when treating that the below discharging opening has material to overflow, open the collaborative generation systems of microwave and ultraviolet ray, regulating heating using microwave power is 2500w, and be 48 commentaries on classics/min by adjustable screw conveyer rotating speed, make the turnover material reach balance; Setting microwave heating temperature in control system is 85 ℃, opens temperature control system then, measures the material temperature at material outlet place, regulates heating using microwave power automatically by control system; Open air handling system at last, damper, the damp-heat air that produces when removing heating using microwave.After testing, the whole moisture of product is 3.7%.
Square plansifter separates the wheat embryo flow 50kg/h that obtains, moisture is 12.2%, sends into the microwave ultraviolet ray by elephant trunk and unites the enzyme that goes out, bactericidal unit top charging aperture, enters conveying worm then, conveying worm interconnection, horizontal tilt angle are 5 degree.Opening transmission system to rotating speed is 24 commentaries on classics/min, when treating that the below discharging opening has material to overflow, open the collaborative generation systems of microwave and ultraviolet ray, regulating heating using microwave power is 2500w, and be 72 commentaries on classics/min by adjustable screw conveyer rotating speed, make the turnover material reach balance; Setting microwave heating temperature in control system is 85 ℃, opens temperature control system then, measures the material temperature at material outlet place, regulates heating using microwave power automatically by control system; Open air handling system at last, damper, the damp-heat air that produces when removing heating using microwave.After testing, the whole moisture of product is 3.9%.
Square plansifter separates the wheat embryo flow 50kg/h that obtains, moisture is 12.2%, sends into the microwave ultraviolet ray by elephant trunk and unites the enzyme that goes out, bactericidal unit top charging aperture, enters conveying worm then, conveying worm interconnection, horizontal tilt angle are 10 degree.Opening transmission system to rotating speed is 24 commentaries on classics/min, when treating that the below discharging opening has material to overflow, open the collaborative generation systems of microwave and ultraviolet ray, regulating heating using microwave power is 2500w, and be 72 commentaries on classics/min by adjustable screw conveyer rotating speed, make the turnover material reach balance; Setting microwave heating temperature in control system is 80 ℃, opens temperature control system then, measures the material temperature at material outlet place, regulates heating using microwave power automatically by control system; Open air handling system at last, damper, the damp-heat air that produces when removing heating using microwave.After testing, the whole moisture of product is 3.7%.
Claims (7)
1. one kind is utilized microwave ultraviolet ray United Technologies that wheat embryo is carried out stabilisation and sterilization treatment method.Fresh wheat embryo is isolated from the square plansifter of wheat flour job shop, it is characterized in that: the enzyme that goes out is united in the microwave ultraviolet ray, bactericidal unit is installed in the wheat flour job shop, and matches with the machining production line of flour mill; Isolated wheat embryo is carried by elephant trunk, directly enter the microwave ultraviolet ray and unite the enzyme that goes out, bactericidal unit, realize the online microwave ultraviolet ray combined drying of wheat embryo, go out enzyme and sterilization.
2. the microwave ultraviolet ray United Technologies of utilizing according to claim 1 are carried out stabilisation and sterilization treatment method to wheat embryo, it is characterized in that: heating using microwave power is 1.5～4kw, microwave heating time is 1～6min, microwave heating temperature is 50～100 ℃, ultraviolet wavelength is 200～275nm, and the quartz burner power output is 10～30W.
3. the microwave ultraviolet ray United Technologies of utilizing according to claim 2 are carried out stabilisation and sterilization treatment method to wheat embryo, it is characterized in that: described heating using microwave power is 2.1～2.5kw, microwave heating time is 4～5min, microwave heating temperature is 70～80 ℃, ultraviolet wavelength is 245～265nm, and the quartz burner power output is 12～24W.
4. the enzyme that goes out is united in the described microwave ultraviolet ray of a realization claim 1, bactericidal unit, this device is installed in the wheat flour milling workshop, transmission system (5) and air handling system (7) are arranged, it is characterized in that: conveying worm (4) connects top charging aperture (1) and below discharging opening (2), the collaborative generation systems (3) of microwave and ultraviolet ray is installed in the bottom of conveying worm (4), control system (6) is electrically connected with microwave and the collaborative generation systems (3) of ultraviolet ray, transmission system (5) is installed near the top charging aperture (1), control system (6), temperature control system (8) is installed near microwave and the collaborative generation systems (3) of ultraviolet ray.
5. the enzyme that goes out, bactericidal unit are united in microwave ultraviolet ray according to claim 4, it is characterized in that: the type of attachment of conveying worm (4) is horizontal, tilting and intersection tilting.
6. the enzyme that goes out, bactericidal unit are united in microwave ultraviolet ray according to claim 4, it is characterized in that: the collaborative generation systems (3) of described microwave and ultraviolet ray is made up of eight cover microwave generators and 20 quadruplet quartz burners.
7. the enzyme that goes out, bactericidal unit are united in microwave ultraviolet ray according to claim 4, it is characterized in that: described transmission system (5) adopts gear drive, infinitely variable speeds; Described temperature control system is equipped with infrared inductor in (8); Air handling system (7) adopts the air-introduced machine structure, removes intrasystem wet-hot steam; Described control system (6) adopts the PLC programme-control, can expand to connect computer and printer, or adopt the control of microwave ultraviolet ray cooperative effect control circuit.
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| CN200910163462A CN101703101A (en) | 2009-08-16 | 2009-08-16 | Method for stabilizing and sterilizing wheat germ by the cooperation of microwave and ultraviolet rays |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105614696A (en) * | 2016-01-04 | 2016-06-01 | 广州孺子牛生物科技有限公司 | Wheat germ processing method and equipment |
| CN109007608A (en) * | 2018-07-03 | 2018-12-18 | 广州萃取生物科技有限公司 | A kind of wheat embryo process equipment |
| CN109042865A (en) * | 2018-06-15 | 2018-12-21 | 安徽森米诺农业科技有限公司 | Chlorination equipment after grain heat-drying |
| CN110150598A (en) * | 2019-06-26 | 2019-08-23 | 李英 | A kind of preparation method of nutrient snack red date powder |
| CN113519689A (en) * | 2021-07-13 | 2021-10-22 | 哈尔滨福肴食品有限公司 | Preparation method of vegetable protein vegetarian meat and beany flavor-removed instant vegetarian meat jerky |
-
2009
- 2009-08-16 CN CN200910163462A patent/CN101703101A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105614696A (en) * | 2016-01-04 | 2016-06-01 | 广州孺子牛生物科技有限公司 | Wheat germ processing method and equipment |
| CN109042865A (en) * | 2018-06-15 | 2018-12-21 | 安徽森米诺农业科技有限公司 | Chlorination equipment after grain heat-drying |
| CN109007608A (en) * | 2018-07-03 | 2018-12-18 | 广州萃取生物科技有限公司 | A kind of wheat embryo process equipment |
| CN110150598A (en) * | 2019-06-26 | 2019-08-23 | 李英 | A kind of preparation method of nutrient snack red date powder |
| CN113519689A (en) * | 2021-07-13 | 2021-10-22 | 哈尔滨福肴食品有限公司 | Preparation method of vegetable protein vegetarian meat and beany flavor-removed instant vegetarian meat jerky |
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Application publication date: 20100512 |