CN102141590A - Method for electrical detection on wire harnesses of different sizes and universal test fixture - Google Patents
Method for electrical detection on wire harnesses of different sizes and universal test fixture Download PDFInfo
- Publication number
- CN102141590A CN102141590A CN2010106103554A CN201010610355A CN102141590A CN 102141590 A CN102141590 A CN 102141590A CN 2010106103554 A CN2010106103554 A CN 2010106103554A CN 201010610355 A CN201010610355 A CN 201010610355A CN 102141590 A CN102141590 A CN 102141590A
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- wire harness
- testing circuit
- connector
- circuit plate
- proving installation
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- Testing Of Short-Circuits, Discontinuities, Leakage, Or Incorrect Line Connections (AREA)
Abstract
The invention discloses a method for electrical detection on wire harnesses of different sizes, which comprises the following steps of: parallelly arranging two sliding rails on an installation operating platform; preparing a plurality of detection circuit boards, wherein a butting connector is integrated on a detection circuit board correspondingly according to the size of a connector arranged at one end part of a wire harness to be detected; preparing an error-proof test device, wherein a row of pins are integrated in the error-proof test device and the pins correspond to jack connectors at the other ends of the different-size wire harnesses; selecting a corresponding detection circuit board according to the size of the connector of the wire harness to be detected; respectively and electrically connecting the error-proof test device and the detection circuit boards with a test machine; butting the jack connectors arranged at one end of the wire harness to be detected with the pins on the error-proof test device; and butting the connectors arranged at the other end of the wire harness to be detected with the butting connectors on the circuit boards. By the method, electrical detection on the wire harness can be performed by the testing machine, and corresponding detection circuit board is only required to be changed if another size of wire harness is detected.
Description
Technical field
The invention belongs to testing apparatus, particularly a kind of method and a kind of universal test tool of implementing this method that the different size wire harness is carried out electrical.
Background technology
In the prior art, wire harness is a kind of electronic component that extensive use is arranged, most of electronic product need move by electrical control, must use wire harness will couple together between each formation, the not good general of wire harness directly has influence on the product total quality that uses this wire harness, is easy to cause unexpected generation.Whether in the manufacturing process of wire harness, it is qualified to need to detect normal its electric property of produced wire harness, and whether contact resistance, insulation resistance and dielectric strength have reached the request for utilization of setting.In the prior art, all be to use tool to carry out the electric test of wire harness, the detection tool of the corresponding a kind of special use of the wire harness of a specification.And may increase along with the bunch product that enterprise produced, the detection tool of required use is also more and more, thereby all bad negative influences have been caused, for example, when making the detection tool, used wide variety of materials, after corresponding wire harness stopped to produce, it is discarded that this detects tool, thereby caused raw-material waste; A large amount of detection tools have taken enterprise's finite storage space; Increased detecting the managerial personnel's quantity and the management difficulty of tool.Thereby caused enterprise for detect tool paid in a large number needn't production cost.
Summary of the invention
According to the deficiencies in the prior art, the technical matters that will solve required for the present invention is, a kind of method of the different size wire harness being carried out electrical is provided, only needing to change different testing circuit plates promptly can realize the wire harness of different styles is carried out electrical, testing process is simply rapid, the reliability height can effectively be raised the efficiency, and reduces the production cost of enterprise.
The present invention also provides a kind of this carries out electrical inspection method to the different size wire harness universal test tool of implementing.
The technical scheme that the present invention adopts for achieving the above object is,
A kind of the different size wire harness is carried out the method for electrical, it may further comprise the steps:
(1) on a fitting operation platform, is set up in parallel two slide rails;
(2) preparation plurality of detection circuit board, the size of described testing circuit plate is identical, detects end place's connector specification correspondence integrated butt connector on a testing circuit plate of wire harness at need;
(3) preparation one mistake proofing proving installation, an integrated socket pin in this mistake proofing proving installation, the socket connector of the corresponding different size wire harness of this contact pin other end can dock with the socket connector of multiple different size;
(4) the Wiring harness connector specification of carrying out electrical according to need is chosen a corresponding testing circuit plate, this testing circuit plate is inserted between two slide rails, this testing circuit plate is fixed on the slide rail according to wire harness length slip testing circuit plate to be detected and in suitable extension position;
(5) respectively this mistake proofing proving installation and testing circuit plate are electrically connected with a test machine, the socket connector of wire harness one end to be detected is docked with contact pin on the mistake proofing proving installation, the connector of the wire harness other end to be detected is docked with butt connector on the testing circuit plate, thereby can carry out electrical to wire harness by test machine, judge the whether short circuit of this wire harness according to detecting data, whether contact resistance, insulation resistance and dielectric strength have reached the setting requirement;
(6) if detect the wire harness of another specification, when the connector construction of the connector construction of this wire harness and previous wire harness is different, only need to change corresponding testing circuit plate, and the testing circuit Board position is adjusted to when being fit to extension position, promptly can carry out electrical; When the connector construction of this wire harness identical with the connector construction of previous wire harness, when the length of wire harness not simultaneously, only need the testing circuit plate is slided into suitable extension position, promptly can carry out electrical equipment and detect.
As a further improvement on the present invention, described testing circuit plate is fixed on this slide rail by screw.
A kind ofly implement the above-mentioned universal test tool that the different size wire harness is carried out the method for electrical, it comprises a fitting operation platform, it comprises several testing circuit boards at the different size wire harness, circuit on the described testing circuit plate is identical, connector at place, different size wire harness one end on the testing circuit plate is integrated with corresponding butt connector, be provided with two slide rails side by side on this fitting operation platform, the one mistake proofing proving installation that connects with the socket connector of the wire harness other end to be measured is located at an end of two slide rails, described testing circuit board is arranged between two slide rails, this testing circuit board, the mistake proofing proving installation is electrically connected with the test machine that a pair of wire harness to be measured carries out electric test.
As a further improvement on the present invention, described mistake proofing proving installation comprises a pedestal, is provided with a row in this pedestal and can satisfies the contact pin that the butt joint of different size socket connector requires.
As a further improvement on the present invention, contact pin orientation and the described slide rail on the described mistake proofing proving installation is perpendicular.
As a further improvement on the present invention, the contact pin orientation on the described mistake proofing proving installation parallels with described slide rail.
As a further improvement on the present invention, described testing circuit board is fixed on the described slide rail by screw.
Beneficial effect of the present invention: the present invention is simply ingenious, by a kind of method and general detection tool that the different size wire harness is carried out electrical is provided, only needing to change different testing circuit plates promptly can realize the wire harness of different styles is carried out electrical, testing process is simply rapid, the reliability height, can effectively raise the efficiency, reduce the manufacturing cost of manufacturing needles, reduce the production cost of enterprise different money wire harness detection tools.
Below in conjunction with accompanying drawing and embodiment, the present invention is further described.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Embodiment
Embodiment: see Fig. 1, the present invention is a kind of to carry out the method for electrical to the different size wire harness, and it may further comprise the steps:
(1) on a fitting operation platform 1, is set up in parallel two slide rails 2;
(2) preparation plurality of detection circuit board 3, the size of described testing circuit plate 3 is identical, detects end place's connector specification correspondence integrated butt connector 31 on a testing circuit plate 3 of wire harness at need;
(3) preparation one mistake proofing proving installation 4, an integrated socket pin 41 in this mistake proofing proving installation 4, the socket connector of these contact pin 41 corresponding different size wire harness other ends can dock with the socket connector of multiple different size;
(4) the Wiring harness connector specification of carrying out electrical according to need is chosen a corresponding testing circuit plate 3, this testing circuit plate 3 is inserted between two slide rails 2, this testing circuit plate 3 is fixed on the slide rail 2 according to wire harness length slip testing circuit plate 3 to be detected and in suitable extension position;
(5) respectively this mistake proofing proving installation 4 and testing circuit plate 3 are electrically connected with a test machine 5, the socket connector of wire harness one end to be detected is docked with contact pin 41 on the mistake proofing proving installation 4, the connector of the wire harness other end to be detected is docked with butt connector 31 on the testing circuit plate 3, thereby can carry out electrical by 5 pairs of wire harness of test machine, judge the whether short circuit of this wire harness according to detecting data, whether contact resistance, insulation resistance and dielectric strength have reached the setting requirement;
(6) if detect the wire harness of another specification, when the connector construction of the connector construction of this wire harness and previous wire harness is different, only need to change corresponding testing circuit plate 3, and the testing circuit Board position is adjusted to when being fit to extension position, promptly can carry out electrical; When the connector construction of this wire harness identical with the connector construction of previous wire harness, when the length of wire harness not simultaneously, only need testing circuit plate 3 is slided into suitable extension position, promptly can carry out electrical equipment and detect.
Described testing circuit plate 3 is fixed on this slide rail 2 by screw.
A kind ofly implement the above-mentioned universal test tool that the different size wire harness is carried out the method for electrical, it comprises a fitting operation platform 1, it comprises several testing circuit plates 3 at the different size wire harness, circuit on the described testing circuit plate 3 is identical, connector at place, different size wire harness one end on the testing circuit plate 3 is integrated with corresponding butt connector 31, be provided with two slide rails 2 on this fitting operation platform 1 side by side, the one mistake proofing proving installation 4 that connects with the socket connector of the wire harness other end to be measured is located at an end of two slide rails 2, described testing circuit plate 3 is arranged between two slide rails 2, this testing circuit plate 3, mistake proofing proving installation 4 is electrically connected with the test machine 5 that a pair of wire harness to be measured carries out electric test.
Described mistake proofing proving installation 4 comprises a pedestal 42, is provided with a row in this pedestal 42 and can satisfies the contact pin 41 that the butt joint of different size socket connector requires.
Contact pin 41 orientations and described slide rail 2 on the described mistake proofing proving installation 4 are perpendicular.
Contact pin 41 orientations on the described mistake proofing proving installation 4 parallel with described slide rail 2.
Described testing circuit plate 3 is fixed on the described slide rail 2 by screw, can change testing circuit plate 3 easily when different money specification wire harness detect.
When wire harness is carried out electrical, respectively this mistake proofing proving installation 4 and testing circuit plate 3 are electrically connected with a test machine 5, the socket connector of wire harness one end to be detected is docked with contact pin 41 on the mistake proofing proving installation 4, the connector of the wire harness other end to be detected is docked with butt connector 31 on the testing circuit plate 3, thereby can carry out electrical by 5 pairs of wire harness of test machine, judge the whether short circuit of this wire harness according to detecting data, whether contact resistance, insulation resistance and dielectric strength have reached the setting requirement; If when detecting the wire harness of another specification, only need to change corresponding testing circuit plate 3, and testing circuit plate 3 positions are adjusted to when being fit to extension position, promptly can carry out electrical.The present invention is simply ingenious, by a kind of method and general detection tool that the different size wire harness is carried out electrical is provided, only needing to change different testing circuit plates 3 promptly can realize the wire harness of different styles is carried out electrical, testing process is simply rapid, the reliability height, can effectively raise the efficiency, reduce the manufacturing cost of manufacturing needles, reduce the production cost of enterprise different money wire harness detection tools.
The present invention is not limited to above-mentioned embodiment, and every employing or approximation method identical with the present invention can realize the technical scheme and the embodiment of any distortion of the object of the invention, all within protection scope of the present invention.
Claims (7)
1. one kind is carried out the method for electrical to the different size wire harness, it is characterized in that it may further comprise the steps:
(1) on a fitting operation platform, is set up in parallel two slide rails;
(2) preparation plurality of detection circuit board, the size of described testing circuit plate is identical, detects end place's connector specification correspondence integrated butt connector on a testing circuit plate of wire harness at need;
(3) preparation one mistake proofing proving installation, an integrated socket pin in this mistake proofing proving installation, the socket connector of the corresponding different size wire harness of this contact pin other end can dock with the socket connector of multiple different size;
(4) the Wiring harness connector specification of carrying out electrical according to need is chosen a corresponding testing circuit plate, this testing circuit plate is inserted between two slide rails, this testing circuit plate is fixed on the slide rail according to wire harness length slip testing circuit plate to be detected and in suitable extension position;
(5) respectively this mistake proofing proving installation and testing circuit plate are electrically connected with a test machine, the socket connector of wire harness one end to be detected is docked with contact pin on the mistake proofing proving installation, the connector of the wire harness other end to be detected is docked with butt connector on the testing circuit plate, thereby can carry out electrical to wire harness by test machine, judge the whether short circuit of this wire harness according to detecting data, whether contact resistance, insulation resistance and dielectric strength have reached the setting requirement;
(6) if detect the wire harness of another specification, when the connector construction of the connector construction of this wire harness and previous wire harness is different, only need to change corresponding testing circuit plate, and the testing circuit Board position is adjusted to when being fit to extension position, promptly can carry out electrical; When the connector construction of this wire harness identical with the connector construction of previous wire harness, when the length of wire harness not simultaneously, only need the testing circuit plate is slided into suitable extension position, promptly can carry out electrical equipment and detect.
2. according to claim 1 the different size wire harness is carried out the method for electrical, it is characterized in that described testing circuit plate is fixed on this slide rail by screw.
3. implement the described universal test tool that the different size wire harness is carried out the method for electrical of claim 1 for one kind, it comprises a fitting operation platform, it is characterized in that: it comprises several testing circuit boards at the different size wire harness, circuit on the described testing circuit plate is identical, connector at place, different size wire harness one end on the testing circuit plate is integrated with corresponding butt connector, be provided with two slide rails side by side on this fitting operation platform, the one mistake proofing proving installation that connects with the socket connector of the wire harness other end to be measured is located at an end of two slide rails, described testing circuit board is arranged between two slide rails, this testing circuit board, the mistake proofing proving installation is electrically connected with the test machine that a pair of wire harness to be measured carries out electric test.
4. universal test tool according to claim 3 is characterized in that, described mistake proofing proving installation comprises a pedestal, is provided with a row in this pedestal and can satisfies the contact pin that the butt joint of different size socket connector requires.
5. universal test tool according to claim 4 is characterized in that, contact pin orientation and described slide rail on the described mistake proofing proving installation are perpendicular.
6. universal test tool according to claim 4 is characterized in that, the contact pin orientation on the described mistake proofing proving installation parallels with described slide rail.
7. universal test tool according to claim 3 is characterized in that described testing circuit board is fixed on the described slide rail by screw.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010610355 CN102141590B (en) | 2010-12-23 | 2010-12-23 | Method for electrical detection on wire harnesses of different sizes and universal test fixture |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010610355 CN102141590B (en) | 2010-12-23 | 2010-12-23 | Method for electrical detection on wire harnesses of different sizes and universal test fixture |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102141590A true CN102141590A (en) | 2011-08-03 |
| CN102141590B CN102141590B (en) | 2013-03-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 201010610355 Expired - Fee Related CN102141590B (en) | 2010-12-23 | 2010-12-23 | Method for electrical detection on wire harnesses of different sizes and universal test fixture |
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| Country | Link |
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| CN (1) | CN102141590B (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102359799A (en) * | 2011-09-16 | 2012-02-22 | 苏州天浩汽车部件有限公司 | Tester for wire harness set |
| CN103018620A (en) * | 2012-12-03 | 2013-04-03 | 青岛海润电子有限公司 | Multi-functional conduction plate device |
| CN103364677A (en) * | 2012-12-20 | 2013-10-23 | 上海逸航汽车零部件有限公司 | Multi-harness continuity test device and test method thereof |
| CN103424650A (en) * | 2013-07-12 | 2013-12-04 | 昆山艾博机器人系统工程有限公司 | Wiring harness test device |
| CN105182098A (en) * | 2015-06-15 | 2015-12-23 | 黄染之 | General test tool used for detecting wire harnesses |
| CN108828389A (en) * | 2018-06-21 | 2018-11-16 | 芜湖博康机电有限公司 | A kind of lift wiring harness test workbench |
| CN111948427A (en) * | 2020-08-10 | 2020-11-17 | 中国工程物理研究院机械制造工艺研究所 | System and method for rapidly detecting complex wire harness assembly |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08146070A (en) * | 1994-11-28 | 1996-06-07 | Sumitomo Wiring Syst Ltd | Wire harness inspection apparatus |
| CN2599595Y (en) * | 2003-01-16 | 2004-01-14 | 中国航空工业第一集团公司航空动力控制系统研究所 | Line pencil detector |
| WO2004106952A1 (en) * | 2003-06-02 | 2004-12-09 | Sumitomo Wiring Systems, Ltd. | Harness checker and harness checking method |
| CN101173959A (en) * | 2006-11-03 | 2008-05-07 | 捷智科技股份有限公司 | On-line test attachment |
| CN201096858Y (en) * | 2007-09-18 | 2008-08-06 | 黄山金马股份有限公司 | A wiring harness detection table |
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2010
- 2010-12-23 CN CN 201010610355 patent/CN102141590B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08146070A (en) * | 1994-11-28 | 1996-06-07 | Sumitomo Wiring Syst Ltd | Wire harness inspection apparatus |
| CN2599595Y (en) * | 2003-01-16 | 2004-01-14 | 中国航空工业第一集团公司航空动力控制系统研究所 | Line pencil detector |
| WO2004106952A1 (en) * | 2003-06-02 | 2004-12-09 | Sumitomo Wiring Systems, Ltd. | Harness checker and harness checking method |
| CN101173959A (en) * | 2006-11-03 | 2008-05-07 | 捷智科技股份有限公司 | On-line test attachment |
| CN201096858Y (en) * | 2007-09-18 | 2008-08-06 | 黄山金马股份有限公司 | A wiring harness detection table |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102359799A (en) * | 2011-09-16 | 2012-02-22 | 苏州天浩汽车部件有限公司 | Tester for wire harness set |
| CN103018620A (en) * | 2012-12-03 | 2013-04-03 | 青岛海润电子有限公司 | Multi-functional conduction plate device |
| CN103018620B (en) * | 2012-12-03 | 2016-12-21 | 青岛海润电子有限公司 | Multi-functional conduction plate device |
| CN103364677A (en) * | 2012-12-20 | 2013-10-23 | 上海逸航汽车零部件有限公司 | Multi-harness continuity test device and test method thereof |
| CN103364677B (en) * | 2012-12-20 | 2016-02-03 | 上海逸航汽车零部件有限公司 | Multi cord connection test device and method of testing thereof |
| CN103424650A (en) * | 2013-07-12 | 2013-12-04 | 昆山艾博机器人系统工程有限公司 | Wiring harness test device |
| CN103424650B (en) * | 2013-07-12 | 2016-01-20 | 昆山艾博机器人系统工程有限公司 | A kind of Wire bundle testing apparatus |
| CN105182098A (en) * | 2015-06-15 | 2015-12-23 | 黄染之 | General test tool used for detecting wire harnesses |
| CN108828389A (en) * | 2018-06-21 | 2018-11-16 | 芜湖博康机电有限公司 | A kind of lift wiring harness test workbench |
| CN111948427A (en) * | 2020-08-10 | 2020-11-17 | 中国工程物理研究院机械制造工艺研究所 | System and method for rapidly detecting complex wire harness assembly |
| CN111948427B (en) * | 2020-08-10 | 2023-02-03 | 中国工程物理研究院机械制造工艺研究所 | System and method for rapidly detecting complex wire harness assembly |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102141590B (en) | 2013-03-27 |
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