CN102134768A - Silk imitated polyester filament different shrinkage air multi-textured yarns - Google Patents
Silk imitated polyester filament different shrinkage air multi-textured yarns Download PDFInfo
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- CN102134768A CN102134768A CN2011100982853A CN201110098285A CN102134768A CN 102134768 A CN102134768 A CN 102134768A CN 2011100982853 A CN2011100982853 A CN 2011100982853A CN 201110098285 A CN201110098285 A CN 201110098285A CN 102134768 A CN102134768 A CN 102134768A
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Abstract
The invention relates to a method for processing silk imitated polyester filament different shrinkage air multi-textured yarns. In the method, wound polyester filaments or pre-drafted filaments with common round sections are taken as raw materials; in a different shrinkage yarn preparing procedure, different shrinkage yarns with 2 to 10 components are drafted by 1 to 5 times at the temperature of between 90 and 180DEG C; in an air-textured processing procedure, under the condition of high pressure air injection eddy, a parallel feeding mode is adopted, and the overfeed rate is 8 to 10 percent; in a textured processing procedure, air-textured yarns of polyester filament different shrinkage composite filaments are subjected to once heat treatment at the temperature of between 180 and 200DEG C for 0.5 to 1 minute; and a silk-like processing procedure of alkali peeling or alkali etching is performed. Compared with simple air-textured yarns, the novel yarns have more obvious hair imitation effect, the flexibility, plumpness, elasticity and gloss of the textured yarns are obviously improved, and the novel yarns have special hair imitation effect.
Description
Technical field
The invention belongs to field of textiles, it relates to a kind of polyester filament iso-shrinkage air multi-textured yarn with emulation silk effect.
Background technology
Utilize the action of turbulent flow principle of compressed air in nozzle, make two groups of identical chemical fiber filaments of feeding speed form the parallel warp structure or two different sets of filaments of feeding speed are formed to have typical skin-core structure, the manufacturing air deformation yarn has been a universal technology now.(Wang Shanyuan. textured yarn [M]. Shanghai: Shanghai science tech publishing house, 1992).The method that adopts the different chemical-fibres filaments of multicomponent shrinkage factor to make iso-shrinkage air multi-textured yarn is also reported to some extent, they be imitative botany and wool fabric important source material (Jiang Yan. different contractile filaments air-texturing (multiple distortion) processing yarn formation structure and performance. Donghua University's thesis for the doctorate, 2006.).
But adopting the method for chemical fiber filament deformation processing, carry out the processing effect of tweed yarn and wool fabric, with regard to present level, no small gap is arranged still, mainly is that feel and gloss still have improved necessity.
Summary of the invention
The invention provides a kind of polyester filament iso-shrinkage air multi-textured yarn with emulation silk effect, compare with simple air deformation yarn, its feel is more soft, and gloss is more soft.
The technical scheme that the present invention solves the problems of the technologies described above is as follows:
The processing method and the principle of emulation blended fabric of silk and polyester filament iso-shrinkage air multi-textured yarn of the present invention are as follows:
(1) selection of raw material:
Select terylene coiling terylene for use or give drafted fibre, adopt the typical circular cross section, be convenient to the carrying out of alkali peeling chemical reaction, obtain luster effect preferably.
(2) preparation of different contractile filaments
For the drawing-off of chemical-fibres filaments through different multiples, under different conditions, heat-treat then, can obtain each component silk of different shrinkage factors, be called different contractile filaments, generally on the parallel drafting machine, finish, the improvement technology that this machine adopts is for selecting the 3-10 component raw material for use, and each component raw material adopts different drafting multiple (1-5 doubly), and each component raw material adopts 90 ℃ 200 ℃ of different hot plate temperatures.General drafting multiple is high more, the hot plate treatment temperature is high more, and the percent thermal shrinkage of gained strand is big more.
(3) air-texturing processing
Air-texturing processing is under the effect of pressure-air jet-stream whirl, the form of chemical-fibres filaments fragment and orderly the arrangement are damaged, form disorderly structure, it is so-called high bulkiness chemical-fibres filaments, for the present invention, this process modification be that raw material tow over feed rate(OFR) is 8%-10%, before real silkization, the textured yarn structure closely some for well.
(4) different contraction distortion processing
This operation is that air deformation yarn with the polyester filament abnormal contraction composite filament is again through a heat treatment, should be in the improvement technology of this operation for the present invention: this operation treatment temperature is not too high before real silkization, it is 180 ℃, 0.5～1.0 minute processing time, raising with controlling fiber degree of crystallinity and degree of orientation brings difficulty to real silkization.
(5) real silk processing
Polyester filament is through air-texturing processing and different contraction distortion processed, make the form of long filament and the orderly arrangement between the long filament that great variety take place, make the textured yarn high loft, wool-like effect is arranged, but the cross section of filament fiber is-or round, the surface is smooth, through the real silk processing, also claims after the processing of alkali peeling processing or alkaline etching, the polyester filament surface is etched, fiber attenuates simultaneously, and it is more soft to handle the back textured yarn, and gloss is more soft.
Should illustrate that it is unsatisfactory directly to adopt ultra-fine polyester filament to prepare the effect of iso-shrinkage air multi-textured yarn.
Advantage compared with prior art of the present invention is as follows: iso-shrinkage air multi-textured yarn and simple air deformation yarn are compared, its wool-like effect obviously manifests, but the wool-like effect of common iso-shrinkage air multi-textured yarn still has certain gap, the real silk iso-shrinkage air multi-textured yarn is to set about from the long filament modification, improve the performance of textured yarn, fibre length after the real silkization attenuates, the surface is etched, rough and uneven in surface, make softness, fullness elasticity and the luster performance of textured yarn obtain obviously to improve, have special wool-like effect.
The specific embodiment
The present invention will be helped further to understand by following embodiment, but content of the present invention can not be limited.
Work flow of the present invention is as follows: the different contraction preparation section of being made up of raw material, parallel drafting machine, hot plate and bobbin etc.; By importing the air-texturing manufacturing procedure that roller, wetting apparatus, air nozzle, delivery roller, coiling bolt and groove drum etc. are formed.The different contraction distortion manufacturing procedure of forming by input roller, heat treatment box and delivery roller etc. and form by importing four parts such as real silk chemical industry preface that roller, real silk groove and delivery roller etc. form.
(1) preparation section of different contractile filaments
Raw material: terylene undrawn yarn or give drafted fibre, circular cross-section
Equipment: parallel drafting machine
Drafting multiple: 1-5 doubly
Treatment temperature: 90 ℃-180 ℃
The different contractile filaments of semi-finished product: a 2-10 component
(2) air-texturing manufacturing procedure
Semi-finished product raw material: the abnormal contraction composite filament bundle of different component
Equipment: Air texturing machines
Process velocity: 100m/s
Air nozzle pressure: 5～10kg/cm
2
Dewing amount: 0.3L/h
Feeding mode: run-in index
Over feed rate(OFR): about 8%-10%
Semi-finished product: the air deformation yarn of abnormal contraction composite filament bundle
(3) different contraction distortion manufacturing procedure
Semi-finished product raw material: the air deformation yarn of abnormal contraction composite filament
Equipment: heat treatment box
Temperature: 180 ℃
Time: 0.5-1 minute
Semi-finished product: iso-shrinkage air multi-textured yarn
(4) real silk chemical industry preface
Semi-finished product raw material: polyester filament iso-shrinkage air multi-textured yarn
Package form: reeled yarn
Equipment: chemical treating tank intermittently
Alkaline agent: NaOH
Concentration: 100g/l-160g/l
Promoter: 1g/l-2g/l
Bath raio: 1: 20
Temperature: 98 ℃
Time: 1-2h
Finished product: real silk polyester filament iso-shrinkage air multi-textured yarn.
The effect that table 1 emulation silk is handled
* going up the specification that each yarn all adopts Xiamen Xiang aigret FCFC to produce in the table is the polyester filament of 33dtex/12f.
Claims (1)
1. an emulation blended fabric of silk and polyester filament iso-shrinkage air multi-textured yarn comprises the different contraction preparation section of raw material through parallel drafting machine and bobbin; Air-texturing manufacturing procedure through input roller, wetting apparatus, air nozzle, delivery roller, coiling bolt and groove drum; Through the different contraction distortion manufacturing procedure of input roller, heat treatment box and delivery roller and the real silk chemical industry preface of processing through input roller, real silk groove and delivery roller; It is characterized in that adopting the coiling polyester filament in typical circular cross section or giving drafting as raw material, in the preparation section of different contractile filaments, select the different contractile filaments of 2-10 component for use on the parallel drafting machine, at 90 ℃ of-180 ℃ of drawing-off 1-5 doubly, hot plate is handled; In the air-texturing manufacturing procedure, adopt Air texturing machines, parallel feeding mode, over feed rate(OFR) 8%-10%; In different contraction distortion manufacturing procedure, be with the air deformation yarn of polyester filament abnormal contraction composite filament again through one time 180 ℃-200 ℃, heat treatment 0.5-1 minute; In the real silk treatment process, handle through conventional alkali peeling processing or alkaline etching.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110098285 CN102134768B (en) | 2011-04-19 | 2011-04-19 | Silk imitated polyester filament different shrinkage air multi-textured yarns |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110098285 CN102134768B (en) | 2011-04-19 | 2011-04-19 | Silk imitated polyester filament different shrinkage air multi-textured yarns |
Publications (2)
| Publication Number | Publication Date |
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| CN102134768A true CN102134768A (en) | 2011-07-27 |
| CN102134768B CN102134768B (en) | 2013-04-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 201110098285 Expired - Fee Related CN102134768B (en) | 2011-04-19 | 2011-04-19 | Silk imitated polyester filament different shrinkage air multi-textured yarns |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102605498A (en) * | 2012-03-31 | 2012-07-25 | 浙江正凯化纤有限公司 | Method for processing different shrinkage color-mixed terylene air deformation yarns |
| CN104480567A (en) * | 2014-12-31 | 2015-04-01 | 江苏恒力化纤股份有限公司 | Wool-like differential shrinkage composite filament and preparation method thereof |
| CN105862220A (en) * | 2016-05-16 | 2016-08-17 | 安徽天恩旅行用品科技有限公司 | Manufacturing method of wear-resisting woven fabric for cases |
| CN105970410A (en) * | 2016-05-16 | 2016-09-28 | 安徽天恩旅行用品科技有限公司 | Manufacturing method of breathable composite fabric used for back of backpack |
| CN110453327A (en) * | 2019-09-09 | 2019-11-15 | 信泰(福建)科技有限公司 | The production method of blank variable yarn and a kind of blank variable yarn |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1031951C (en) * | 1993-12-17 | 1996-06-05 | 江阴市丝绸织造厂 | Tri-isopolyester co-weaving fine denier filament yarn imitating nature silk and producing tech. |
-
2011
- 2011-04-19 CN CN 201110098285 patent/CN102134768B/en not_active Expired - Fee Related
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1031951C (en) * | 1993-12-17 | 1996-06-05 | 江阴市丝绸织造厂 | Tri-isopolyester co-weaving fine denier filament yarn imitating nature silk and producing tech. |
Non-Patent Citations (1)
| Title |
|---|
| 姜岩: "异收缩丝空气变形（多重变形）加工成纱结构与性能", 《东华大学博士学位论文》 * |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102605498A (en) * | 2012-03-31 | 2012-07-25 | 浙江正凯化纤有限公司 | Method for processing different shrinkage color-mixed terylene air deformation yarns |
| CN102605498B (en) * | 2012-03-31 | 2014-12-10 | 浙江正凯化纤有限公司 | Method for processing different shrinkage color-mixed terylene air deformation yarns |
| CN104480567A (en) * | 2014-12-31 | 2015-04-01 | 江苏恒力化纤股份有限公司 | Wool-like differential shrinkage composite filament and preparation method thereof |
| CN105862220A (en) * | 2016-05-16 | 2016-08-17 | 安徽天恩旅行用品科技有限公司 | Manufacturing method of wear-resisting woven fabric for cases |
| CN105970410A (en) * | 2016-05-16 | 2016-09-28 | 安徽天恩旅行用品科技有限公司 | Manufacturing method of breathable composite fabric used for back of backpack |
| CN110453327A (en) * | 2019-09-09 | 2019-11-15 | 信泰(福建)科技有限公司 | The production method of blank variable yarn and a kind of blank variable yarn |
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| Publication number | Publication date |
|---|---|
| CN102134768B (en) | 2013-04-17 |
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