CN102133548A - Complete set of equipment and process for processing degreased corn grits and corn flour by adopting full-dry method - Google Patents
Complete set of equipment and process for processing degreased corn grits and corn flour by adopting full-dry method Download PDFInfo
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- CN102133548A CN102133548A CN2010100009313A CN201010000931A CN102133548A CN 102133548 A CN102133548 A CN 102133548A CN 2010100009313 A CN2010100009313 A CN 2010100009313A CN 201010000931 A CN201010000931 A CN 201010000931A CN 102133548 A CN102133548 A CN 102133548A
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Abstract
The invention discloses a complete set of equipment and process for processing degreased corn grits and corn flour by adopting a full-dry method relating to a novel full-dry method corn processing method. The complete equipment comprises a plurality of bucket elevators, a vibration sieve, a magnetic separator, a low-pressure blower (4), a destoner, two emery roll husking machines, a silo, a double-wind husking polisher, a self-balanced vibrating grading sieve machine, a specific-gravity corn degerminating machine, a milling machine, a plurality of elevators, two cylindrical polishers, a low-pressure blower (18), a suspended sieve, a grading flat sieve, an induced-draft separator and other equipment. Compared with the traditional full-wet method corn processing technology and method, the full-dry method corn processing method disclosed by the invention is characterized in that raw corns are processed into flour under a completely drying condition. The defect that the corn flour processed by adopting the full-wet method corn flour processing technology contains water is overcome, the drying process or drying equipment required in the full-wet method corn flour processing technology for avoiding the high possibilities of deterioration and mildewing of the corns containing water is omitted, the production cost is reduced, the production efficiency is improved, the general yield rate of finished products is increased by 10 percent, and the grease content is reduced by 3 percent.
Description
Technical field
The invention belongs to field of deep processing of farm products, specifically is a kind of method of absolutely dry method processing corn flour material.
Background technology
In China, corn is the higher agricultural byproducts of output, and its majority is used as the raw material of industry or processes it and is powdery as feed.For a long time, full wet method processing technology is adopted in the processing of corn powder always.That is, the hair maize raw material is transported to vibratory sieve through bucket elevator screens, carry out iron tramp by the magnetic force sorter then and filter; Enter through the maize raw material of preliminary sorting that equipment such as fan with low voltage and stone remover are removed light impurities and stone matter is assorted greatly, thereby finish the removal of impurities process.After dampener water, enter tower silo, two wind decortication polishing machine, the vibration separation screen(ing) machine that weighs certainly successively through the maize raw material after the removal of impurities, obtain various corn powders behind abrasive particle machine, cylinder polishing machine, fan with low voltage, suspension sieve, classification plansifter, the air draught separator equipment by bucket elevator.In this technical process, need after the hair corn removal of impurities to stir and could peel, take off embryo after moistening through adding water, this will cause corn bean sheet jelly water content excessive.For avoiding corn bean sheet jelly because of moisture mouldy sex change in the time that can not expect, need the airing actual effect to handle or the increase dryer, thereby improved energy consumption, increased production cost.
The present invention proposes a kind of absolutely dry method corn powder technological method for processing.In this machining process, it is moistening to need not that corn is added water, make whole process not have aquation, avoided the processing cost height that causes because of the corn powder is moisture, drawback such as go mouldy, when guaranteeing the corn powder quality, improve yield rate nearly 10%, cut down the consumption of energy nearly 3%, significant in process.
Beneficial effect
The present invention seeks in order to overcome existing full wet method corn defective that processing technique of powdery is deposited, and provide a cover configuration rational brand-new absolutely dry method corn processing technique of powdery, make it can obviously improve full wet method corn deficiency that processing technique of powdery is deposited, can guarantee the crudy of corn powder again, improve the product yield rate, reduce corn processing and undertake.Save time, laborsaving, economize energy.
The present invention has following advantage:
Energy saving economy, improve corn fine powder product yield rate easily, development test shows that the full wet processing finished product yield rate of utilization can reach 65% for many years, and uses absolutely dry method technology finished product yield rate can reach 75%.
2. abandoned at what maize raw material decortication was done and added the moistening processing links of water, thereby avoided the corn powder because of moisture go mouldy possible.And omitted and added water treatment link equipment needed thereby, reduced equipment investment, simplified production procedure.
3. omitted and added the water ring joint at maize raw material decortication and cause the moisture and air-dry processing links of carrying out of corn powder.Shortened the process-cycle, reduced energy consumption, thereby reduced production costs.
4. make fat content reduction by 3% in the finished product, guaranteed the eating effect of finished product.
Summary of the invention
The present invention relates to a kind of brand-new dry method corn powder technological method for processing; technical process by bucket elevator, vibratory sieve, magnetic force sorter, fan with low voltage, stone remover, sand roller peeling machine, bucket elevator, tower silo, sand roller peeling machine, bucket elevator, two wind decortication polishing machine, bucket elevator, certainly weigh the vibration separation screen(ing) machine, than bringing up again the embryo machine, equipment such as abrasive particle machine, elevator, cylinder polishing machine, elevator, cylinder polishing machine, fan with low voltage, suspension sieve, elevator, classification plansifter, air draught separator composition.
With respect to existing wet method corn powder technological method for processing, the present invention has omitted dampener equipment and the air-dry airing technology corresponding with it.Corn is woollen to be peeled, polishes through directly entering sand roller peeling machine after the stone remover processing.Two wind decortication polishing machines between tower silo and the bucket elevator are replaced by sand roller peeling machine, dispense two wind decortication polishing machines that are connected with bucket elevator.Weigh certainly vibration separation screen machine equipment and abrasive particle machine and between be provided with than bringing up again the embryo machine, plumule head residual when taking off corn is dried extracts.This invented technology flow process is simple, and energy consumption is effectively controlled, and production cost reduces.
Description of drawings
Figure 1 shows that absolutely dry method corn powder flow process chart
Figure 2 shows that wet method corn powder flow process chart
Figure 3 shows that absolutely dry method corn processing technique of powdery figure
The specific embodiment
The object of the invention is achieved by following technical proposals:
The hair corn is transported to vibratory sieve 2 through bucket elevator 1 and carries out rough removal of impurities, after enter iron material in the magnetic force sorter 3 filtering corns; Remove through fan with low voltage 4 and to enter stone remover 5 after light assorted and carry out stone etc. and live together reason greatly; Entering sand roller peeling machine 6 through the corn of cleaning peels and obtains feed meal; After bucket elevator is transported to tower silo 7, carries out being transported to after secondary is peeled two wind decortication polishing machines 8 by sand roller peeling machine and polish; Handle the back through the material part after 8 processing of two wind decortication polishing machines by screening machine 9 and abrasive particle machine 10 and obtain corn flour; Rest materials enters from the vibration separation screen 11 that weighs, and than entering flour mill 13 after bringing up again plumule head residual when extracting in the embryo machine 12 that corn is dried to be taken off and cylinder polishing machine 14 obtains corn flour once more; Leftover materials repeatedly are transported to the cylinder polishing machine by elevator and polish, thereby obtain fine flour sand; Leftover materials are handled through fan with low voltage 18 and are entered the equipment such as sieve 15, classification plansifter 16 and air draught separator 17 that suspend successively after obtaining maize peel, obtain at last large, medium and smallly to wait different stage hominy grits and by baling press packing packing.Its process can be divided into following steps:
(1) the hair corn of selected full grains is written into bucket elevator.
(2) carry out removal of impurities by vibratory sieve, magnetic force sorter, fan with low voltage, stone remover equipment.
(3) peel by sand roller peeling machine, tower silo, two wind decortication polishing machine, obtain corn flour therebetween for the first time.
(4) be transported to from the vibration separation screen that weighs, obtain corn flour and fine flour sand once more by bucket elevator than bringing up again embryo machine, abrasive particle machine and cylinder polishing machine.
(5) leftover materials obtain maize peel and various rank hominy grits through fan with low voltage, the equipment such as sieve, classification plansifter, air draught separator that suspend.
Claims (4)
1. corn powder processing method; it is characterized in that; directly to the hair corn under the drying regime through bucket elevator, vibratory sieve, magnetic force sorter, fan with low voltage, stone remover, sand roller peeling machine, two wind decortication polishing machine, certainly weigh the vibration separation screen(ing) machine, than bringing up again the embryo machine; abrasive particle machine, cylinder polishing machine, the equipment such as sieve, classification plansifter, air draught separator that suspend carry out dried taking off, to obtain various mealy corn material.
2. corn powder processing method according to claim 1; it is characterized in that; processing technology by bucket elevator, vibratory sieve, magnetic force sorter, fan with low voltage, stone remover, sand roller peeling machine, bucket elevator, tower silo, sand roller peeling machine, bucket elevator, two wind decortication polishing machine, bucket elevator, certainly weigh the vibration separation screen(ing) machine, than bringing up again the embryo machine, equipment such as abrasive particle machine, elevator, cylinder polishing machine, elevator, cylinder polishing machine, fan with low voltage, suspension sieve, elevator, classification plansifter, air draught separator composition.
3. corn processing method according to claim 1 is characterized in that, is connected and installed sand roller peeling machine after stone remover, and corn directly enters the peeling machine decortication after stone is removed in cleaning, the polishing of decortication back.
4. corn powder processing method according to claim 1 is characterized in that, is connected and installed behind the vibration separation screen machine equipment that weighs certainly than bringing up again the embryo machine, and residual plumule head puts forward with corn is dried when taking off.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010100009313A CN102133548A (en) | 2010-01-21 | 2010-01-21 | Complete set of equipment and process for processing degreased corn grits and corn flour by adopting full-dry method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2010100009313A CN102133548A (en) | 2010-01-21 | 2010-01-21 | Complete set of equipment and process for processing degreased corn grits and corn flour by adopting full-dry method |
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| CN102133548A true CN102133548A (en) | 2011-07-27 |
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| CN2010100009313A Pending CN102133548A (en) | 2010-01-21 | 2010-01-21 | Complete set of equipment and process for processing degreased corn grits and corn flour by adopting full-dry method |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102500446A (en) * | 2011-10-31 | 2012-06-20 | 王洪福 | Dry method processing process and device for corn |
| CN102500447A (en) * | 2011-10-31 | 2012-06-20 | 王洪福 | Wheat flour milling wheat treating workshop process only stripping pericarp and complete equipment |
| CN102921493A (en) * | 2012-11-05 | 2013-02-13 | 沈玉现 | Novel all-dry method corn co-production process |
| CN105080634A (en) * | 2015-08-04 | 2015-11-25 | 河南皓佳农业开发有限公司 | Product process for corn grits |
| CN105080643A (en) * | 2015-08-04 | 2015-11-25 | 河南皓佳农业开发有限公司 | Fine specific gravity separation process for corn grits |
| CN107377096A (en) * | 2016-05-17 | 2017-11-24 | 鲁雪静 | A kind of hominy grits preparation method |
| CN107996976A (en) * | 2018-01-03 | 2018-05-08 | 中农鸿笙有限公司 | A kind of ultra micro fine corn flour body processing unit (plant) and processing method |
| CN109277121A (en) * | 2018-10-30 | 2019-01-29 | 安徽益健堂中药饮片科技有限公司 | A kind of efficient dejacketer of black rice |
| CN109569773A (en) * | 2018-11-27 | 2019-04-05 | 龙松娟 | A kind of black rice is efficiently peeled the vibration feeding device after extracting |
| CN109569769A (en) * | 2018-11-27 | 2019-04-05 | 龙松娟 | A kind of anthocyanidin Separation by vibration mechanism of black rice |
| CN112808350A (en) * | 2021-01-15 | 2021-05-18 | 菏泽工科机械制造有限公司 | Small-size multi-functional oat hulling and peeling unit special for merchant and super |
| CN113198564A (en) * | 2021-05-25 | 2021-08-03 | 叶凯霖 | Preparation method of meal replacement powder |
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2010
- 2010-01-21 CN CN2010100009313A patent/CN102133548A/en active Pending
Cited By (18)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102500446A (en) * | 2011-10-31 | 2012-06-20 | 王洪福 | Dry method processing process and device for corn |
| CN102500447A (en) * | 2011-10-31 | 2012-06-20 | 王洪福 | Wheat flour milling wheat treating workshop process only stripping pericarp and complete equipment |
| WO2013064046A1 (en) * | 2011-10-31 | 2013-05-10 | Wang Hongfu | Dry processing technique for corn and device therefor |
| CN102500446B (en) * | 2011-10-31 | 2013-11-06 | 王洪福 | Dry method processing process and device for corn |
| CN102500447B (en) * | 2011-10-31 | 2013-12-18 | 王洪福 | Wheat flour milling wheat treating workshop process only stripping pericarp and complete equipment |
| EP2774679A4 (en) * | 2011-10-31 | 2015-08-05 | Hongfu Wang | Dry processing technique for corn and device therefor |
| CN102921493A (en) * | 2012-11-05 | 2013-02-13 | 沈玉现 | Novel all-dry method corn co-production process |
| CN105080643A (en) * | 2015-08-04 | 2015-11-25 | 河南皓佳农业开发有限公司 | Fine specific gravity separation process for corn grits |
| CN105080634A (en) * | 2015-08-04 | 2015-11-25 | 河南皓佳农业开发有限公司 | Product process for corn grits |
| CN105080643B (en) * | 2015-08-04 | 2017-08-25 | 河南皓佳农业开发有限公司 | A kind of profound proportion separating technology of hominy grits |
| CN105080634B (en) * | 2015-08-04 | 2017-08-25 | 河南皓佳农业开发有限公司 | A kind of production technology of hominy grits |
| CN107377096A (en) * | 2016-05-17 | 2017-11-24 | 鲁雪静 | A kind of hominy grits preparation method |
| CN107996976A (en) * | 2018-01-03 | 2018-05-08 | 中农鸿笙有限公司 | A kind of ultra micro fine corn flour body processing unit (plant) and processing method |
| CN109277121A (en) * | 2018-10-30 | 2019-01-29 | 安徽益健堂中药饮片科技有限公司 | A kind of efficient dejacketer of black rice |
| CN109569773A (en) * | 2018-11-27 | 2019-04-05 | 龙松娟 | A kind of black rice is efficiently peeled the vibration feeding device after extracting |
| CN109569769A (en) * | 2018-11-27 | 2019-04-05 | 龙松娟 | A kind of anthocyanidin Separation by vibration mechanism of black rice |
| CN112808350A (en) * | 2021-01-15 | 2021-05-18 | 菏泽工科机械制造有限公司 | Small-size multi-functional oat hulling and peeling unit special for merchant and super |
| CN113198564A (en) * | 2021-05-25 | 2021-08-03 | 叶凯霖 | Preparation method of meal replacement powder |
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Application publication date: 20110727 |