CN102129038A - Integrated automatic leakage and short circuit detector for battery and working method - Google Patents
Integrated automatic leakage and short circuit detector for battery and working method Download PDFInfo
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- CN102129038A CN102129038A CN 201010019529 CN201010019529A CN102129038A CN 102129038 A CN102129038 A CN 102129038A CN 201010019529 CN201010019529 CN 201010019529 CN 201010019529 A CN201010019529 A CN 201010019529A CN 102129038 A CN102129038 A CN 102129038A
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Abstract
The invention relates to an integrated automatic leakage and short circuit detector for a battery and a working method. The integrated automatic detector comprises a worktable, a disc, a feeding device, a short circuit detection device, a leakage detection device and a discharging device, wherein the disc is arranged in the centre of the worktable; the feeding device, the short circuit detection device, the leakage detection device and the discharging device are arranged on the surface of the worktable on the periphery of the disc in turn; feeding molds are respectively arranged on the disc corresponding to each station; and the feeding molds are distributed on the disc uniformly. The working method of the integrated automatic leakage and short circuit detector for the battery comprises the following steps of: feeding, detecting a short circuit, detecting leakage, and discharging. Because working devices of each step are arranged according to different stations, tedious actions become simple under a mechanical action; and one machine has two purposes. In the method, each step adopts program control, has high production speed and high efficiency, and achieves uniform quality specification.
Description
Technical field
The present invention relates to a kind of battery production instrument, particularly relate to automatic detecting machine and method of work that a kind of battery leaks hunting and surveys the short circuit one.
Background technology
Battery leaks hunting and the automatic detecting machine of surveying the short circuit one is to detect whether battery container weldering lid back battery container leaks and the detection machine of inner whether short circuit, prior art mostly is simple function, and adopt manually leaked by discharge pond body examination more, leak hunting and detect by pressure transducer whether housing leaks again by charge into nitrogen to battery container, this detection will be used nitrogen, increased the detection cost, function singleness on the other hand, therebetween manually-operated additional step that adopt more, speed is slow, efficient is low, has improved cost of manufacture.
Summary of the invention
Purpose of the present invention just provides the automatic detecting machine that a kind of battery leaks hunting and surveys the short circuit one, and simple in structure, working stability leaks hunting and detects the device that short circuit is an one, detection speed piece, efficient height.
For achieving the above object, the present invention adopts following technical scheme:
A kind of battery leaks hunting and surveys the automatic detecting machine of short circuit one, comprise worktable, disk, feed arrangement, short-circuit detecting device, leak-checking apparatus, drawing mechanism, disk is arranged on the centre of worktable, feed arrangement, short-circuit detecting device, leak-checking apparatus, drawing mechanism are set respectively on work top on the work top of the periphery of disk according to the order of sequence, the feeding mould is set respectively on the disk of each station correspondence, and its feeding mould is uniform on disk.
Described disk bottom is connected with the cam dispenser, and a uniform feeding mould is set on the disk, and its mould middle part is respectively arranged with the vertical strip perforate of placement battery from top to bottom.
Described pay-off is provided with the battery chute feeder, and the not work top of end of chute feeder is provided with short-circuit detecting device, and the chute feeder of pay-off is connected with worktable, and the bottom of its groove is provided with travelling belt, and its travelling belt connects driving motor.
The electrode detection contact of described short-circuit detecting device is arranged on the not end top of chute feeder, the pneumatic-finger of clamping battery is provided with the below of electrode detection contact, and can slide up and down by the slide block that connects, the finger of the pneumatic clamping of front end interlock of slide block and the cylinder that moves up and down, the back side of slide block connects the translation guide rail, slide block connects stepper motor by synchrome conveying belt, the battery hole of the feeding mould on the aligned beneath disk of the wherein end that slide block slides, the top of the aligned beneath short circuit blow tank of the other end that slide block slides, the translation guide rail is connected and fixed seat, and be fixedly connected on the worktable, the bottom of short circuit blow tank is provided with travelling belt, and its travelling belt connects drive motor.
Described battery leakage measuring device comprises locating detent, the needle tubing of pegging graft, vacuumize tracheae, pressure transducer, locating detent is the pneumatic-finger of clamping battery, its finger is provided with two two bars or the plates of clamping in opposite directions, pneumatic-finger is done clamping or is unclamped action by the cylinder interlock, the grafting needle tubing is arranged on the top of clamping battery liquid-filling mouth, the grafting needle tubing is connected on the needle tubing slide block by the needle tubing holder, the needle tubing slide block connects guide rail and can move up and down by air cylinder driven, and its needle tubing moves in the battery liquid-filling hole that can enter the below.
The vacuum tube of described battery leakage measuring device connects vacuum-pumping pipeline by pressure transducer.
Described drawing mechanism is provided with battery certified products blow tank and the defective blow tank of battery, the work top at the top of blow tank is provided with the pneumatic-finger of clamping battery, pneumatic-finger is connected on the discharging slide block, the cylinder that slide block is provided with the clamping of interlock pneumatic-finger and moves up and down, the discharging slide block of drawing mechanism connects upper rall, and horizontally slip, upper rall is connected and fixed seat, holder connects lower guide by the lower guide slide block, and can be along slip before and after the guide rail, the fixedly connected worktable of lower guide by cylinder.
The action of described disk, feed arrangement, short-circuit detecting device, leak-checking apparatus, drawing mechanism is by programmable controller controls.
A kind of battery leaks hunting and surveys the method for work of the automatic detecting machine of short circuit one, comprises following job step:
1), feeding: the liquid injection hole of battery upwards erect be placed in the chute feeder, proceed to the chute feeder end by the drive of the belt pulley chute feeder under battery and stop.
2), survey short circuit: the pneumatic hand folder of short-circuit detecting device clamps battery and rises, the electrode that the short-circuit detecting pin is adjacent to battery detecting detects, if short circuit, testing circuit is given control device signal able to programme, the unacceptable product that pneumatic hand folder on the control device startup stepper motor drive survey short-circuit detecting slide block able to programme will detect moves on in the defective conveying trough of short circuit, and transfers out groove; If it is qualified, short-circuit detecting circuit is given another signal of control device able to programme, the certified products that pneumatic hand folder on the control device startup stepper motor drive survey short-circuit detecting slide block able to programme will detect move on in the mould of disk, a total uniform mould on the disk, disk is under motor and dispenser drive, 90 ° of rotations that time rating is counterclockwise enter next station that leaks hunting.
3), leak hunting: the locating detent mechanism self-contained battery of leak-checking apparatus, the needle tubing slide block of leak checking mechanism moves down to insert the battery liquid-filling hole and seal and vacuumizes, the 3-5 that bleeds stops to bleed second, whether the pressure transducer induction pressure is in the scope of value up and down of the specification product pressure of setting, respectively the signal of acceptance or rejection is passed to circuit, detected battery is put into the mould of disk, 90 ° of rotations that disk is counterclockwise enter next discharging station again.
4), discharging: the battery of the acceptance or rejection that detects by above-mentioned steps, pressure transducer gives different signals in control device able to programme respectively, control device able to programme starts the pneumatic locating detent of cylinder interlock qualified battery is put into the certified products blow tank, defective battery is put into the unacceptable product blow tank, and bring matter collecting box into by the travelling belt in the groove respectively.
Beneficial effect of the present invention: the equipment owing to be provided with per step by different station makes loaded down with trivial details action become simply dual-use under mechanical action; Programmed control is adopted in the per step action of the present invention, the speed of production piece, and the efficient height, the specifications of quality is unified.
Description of drawings
Fig. 1 is the schematic perspective view of structure of the present invention.
Fig. 2 surveys the enlarged diagram at the local A of short-circuiting means place for Fig. 1.
Fig. 3 is Figure 1B place leak-checking apparatus enlarged diagram.
Specific embodiment
With reference to Fig. 1 as can be seen, the present invention includes worktable 6, disk 5, feed arrangement 1, short-circuit detecting device 2, leak-checking apparatus 3, drawing mechanism 4, disk 5 is arranged on the centre of worktable 6, by counterclockwise order feed arrangement, short-circuit detecting device, leak-checking apparatus, drawing mechanism are set respectively on work top on the work top of the periphery of disk, feeding mould 51,52,53,54 is set respectively on the disk of each station correspondence, and its feeding mould is uniform on disk.Described disk 5 bottoms are connected with the cam dispenser, and 4 uniform feeding moulds are set on the disk, and its mould middle part is respectively arranged with the vertical strip perforate of placement battery from top to bottom, are in plumbness after battery is placed.Described pay-off is provided with battery chute feeder 11, and the not work top of end of chute feeder is provided with short-circuit detecting device 2, and the chute feeder 11 of pay-off 1 is connected with worktable 6, and the bottom of its groove is provided with travelling belt, and its travelling belt connects driving motor.The other end of feed arrangement sets out materials device, described drawing mechanism 4 is provided with battery certified products blow tank 41 and the defective blow tank 42 of battery, the pneumatic-finger 44 that face is provided with the clamping battery is closed in the work at the top of blow tank, pneumatic-finger is connected on the discharging slide block 410, the cylinder 47 that slide block is provided with the clamping of interlock pneumatic-finger and moves up and down, the discharging slide block 410 of drawing mechanism connects upper rall 46, and horizontally slip, upper rall is connected and fixed seat 48, holder connects lower guide by the lower guide slide block, and can be along slip before and after the guide rail by cylinder 49, transport battery and enter battery certified products blow tank 41 or the defective blow tank 42 of battery, the fixedly connected worktable of lower guide.
With reference to Fig. 2 as can be seen, the electrode detection contact 28 of described short-circuit detecting device is arranged on the terminal top of chute feeder, the pneumatic-finger 25 of clamping battery is provided with the below of electrode detection contact 28, and slide block 24 by connecting, 211 can slide up and down, the finger 25 of the pneumatic clamping of front end interlock of slide block and the cylinder 29 that moves up and down, the back side of slide block connects translation guide rail 21, slide block connects stepper motor 23 by synchrome conveying belt, the battery hole of the feeding mould 51 on the aligned beneath disk 5 of the wherein end that slide block slides, the top of the aligned beneath short circuit blow tank 26 of the other end that slide block slides, translation guide rail 21 is connected and fixed seat 210, and be fixedly connected on the worktable 6, the bottom of short circuit blow tank 26 is provided with travelling belt, and its travelling belt connects drive motor.
With reference to Fig. 3 as can be seen, described battery leakage measuring device comprises locating detent 34, grafting needle tubing 33, vacuumize tracheae, pressure transducer 38, locating detent 34 is the pneumatic-finger of clamping battery, its finger is provided with two two bars or the plates of clamping in opposite directions, pneumatic-finger is done clamping or is unclamped action by cylinder 37 interlocks, grafting needle tubing 33 is arranged on the top of clamping battery 36 liquid injection port, the grafting needle tubing is connected on the needle tubing slide block 310 by needle tubing holder 39, the needle tubing slide block connects guide rail and drives and can move up and down by cylinder 31, and its needle tubing moves in the battery liquid-filling hole that can enter the below.The vacuum tube of described battery leakage measuring device connects vacuum-pumping pipeline by pressure transducer, is used for the suction by air pressure induced cell enclosure interior, thereby judges whether battery container leaks gas.
A kind of battery leaks hunting and surveys the method for work of the automatic detecting machine of short circuit one, comprises following job step:
1), feeding: the liquid injection hole of battery upwards erect be placed in the chute feeder 11, proceed to the chute feeder end by the drive of the belt pulley chute feeder under battery and stop.
2), survey short circuit: the pneumatic hand folder of short-circuit detecting device clamps battery and rises, the electrode that the short-circuit detecting pin is adjacent to battery detecting detects, if short circuit, testing circuit is given control device signal able to programme, the unacceptable product that pneumatic hand folder on the control device startup stepper motor drive survey short-circuit detecting slide block able to programme will detect moves on in the defective conveying trough of short circuit, and transfers out groove; If it is qualified, short-circuit detecting circuit is given another signal of control device able to programme, the certified products that pneumatic hand folder on the control device startup stepper motor drive survey short-circuit detecting slide block able to programme will detect move on in the mould 51 of disk, have 4 uniform moulds 51,52,53,54 on the disk, disk 5 is under motor and dispenser drive, 90 ° of rotations that time rating is counterclockwise enter next station that leaks hunting.
3), leak hunting: the locating detent mechanism self-contained battery of leak-checking apparatus, the needle tubing slide block of leak checking mechanism moves down to insert the battery liquid-filling hole and seal and vacuumizes, the 3-5 that bleeds stops to bleed second, whether the pressure transducer induction pressure is in the scope of value up and down of the specification product pressure of setting, respectively the signal of acceptance or rejection is passed to circuit, detected battery is put into the mould 53 of disk, 90 ° of rotations that disk is counterclockwise enter next discharging station again.
4), discharging: the battery of the acceptance or rejection that detects by above-mentioned steps, pressure transducer gives different signals in control device able to programme respectively, control device able to programme starts the pneumatic locating detent of cylinder interlock qualified battery is put into certified products blow tank 41, defective battery is put into unacceptable product blow tank 42, and bring matter collecting box into by the travelling belt in the groove respectively.
The action of disk of the present invention (5), feed arrangement (1), short-circuit detecting device (2), leak-checking apparatus (3), drawing mechanism (4) is by programmable controller controls.
Claims (9)
1. a battery leaks hunting and surveys the automatic detecting machine of short circuit one, it is characterized in that: comprise worktable (6), disk (5), feed arrangement (1), short-circuit detecting device (2), leak-checking apparatus (3), drawing mechanism (4), disk (5) is arranged on the centre of worktable (6), feed arrangement, short-circuit detecting device, leak-checking apparatus, drawing mechanism are set respectively on work top on the work top of the periphery of disk according to the order of sequence, feeding mould (51,52,53,54) is set respectively on the disk of each station correspondence, and its feeding mould is uniform on disk.
2. a kind of battery according to claim 1 leaks hunting and surveys the automatic detecting machine of short circuit one, it is characterized in that: disk (5) bottom is connected with the cam dispenser, 4 uniform feeding moulds are set on the disk, and its mould middle part is respectively arranged with the vertical strip perforate of placement battery from top to bottom.
3. a kind of battery according to claim 1 leaks hunting and surveys the automatic detecting machine of short circuit one, it is characterized in that: pay-off is provided with battery chute feeder (11), the not work top of end of chute feeder is provided with short-circuit detecting device (2), the chute feeder (11) of pay-off (1) is connected with worktable (6), the bottom of its groove is provided with travelling belt, and its travelling belt connects driving motor.
4. a kind of battery according to claim 1 leaks hunting and surveys the automatic detecting machine of short circuit one, it is characterized in that: the electrode detection contact (28) of short-circuit detecting device is arranged on the not end top of chute feeder, the pneumatic-finger of clamping battery (25) is arranged on the below of electrode detection contact (28), and slide block (24 by connecting, 211) can slide up and down, the finger (25) of the pneumatic clamping of front end interlock of slide block and the cylinder (29) that moves up and down, the back side of slide block (211) connects translation guide rail (21), slide block connects stepper motor (23) by synchrome conveying belt, the battery hole of the feeding mould (51) on the aligned beneath disk (5) of the wherein end that slide block slides, the top of the aligned beneath short circuit blow tank (26) of the other end that slide block slides, translation guide rail (21) is connected and fixed seat (210), and be fixedly connected on the worktable (6), the bottom of short circuit blow tank (26) is provided with travelling belt, and its travelling belt connects drive motor.
5. a kind of battery according to claim 1 leaks hunting and surveys the automatic detecting machine of short circuit one, it is characterized in that: battery leakage measuring device comprises locating detent (34), grafting needle tubing (33), vacuumize tracheae, pressure transducer (38), locating detent (34) is the pneumatic-finger of clamping battery, its finger is provided with two two bars or the plates of clamping in opposite directions, pneumatic-finger is done clamping or is unclamped action by cylinder (37) interlock, grafting needle tubing (33) is arranged on the top of clamping battery (36) liquid injection port, the grafting needle tubing is connected on the needle tubing slide block (310) by needle tubing holder (39), the needle tubing slide block connects guide rail and drives and can move up and down by cylinder (31), and its needle tubing moves in the battery liquid-filling hole that can enter the below.
6. a kind of according to claim 1 or 5 battery leaks hunting and surveys the automatic detecting machine of short circuit one, and it is characterized in that: the vacuum tube of battery leakage measuring device connects vacuum-pumping pipeline by pressure transducer.
7. a kind of battery container according to claim 1 leaks hunting and surveys the automatic detecting machine of short circuit one, it is characterized in that: drawing mechanism (4) is provided with battery certified products blow tank (41) and the defective blow tank of battery (42), the work top at the top of blow tank is provided with the pneumatic-finger (44) of clamping battery, pneumatic-finger is connected on the discharging slide block (410), the cylinder (47) that slide block is provided with the clamping of interlock pneumatic-finger and moves up and down, the discharging slide block (410) of drawing mechanism connects upper rall (46), and horizontally slip, upper rall is connected and fixed seat (48), holder connects lower guide by the lower guide slide block, and can be along slip before and after the guide rail, the fixedly connected worktable of lower guide by cylinder (49).
8. the leaking hunting and survey the automatic detecting machine of short circuit one of a kind of battery container according to claim 1, it is characterized in that: the action of disk (5), feed arrangement (1), short-circuit detecting device (2), leak-checking apparatus (3), drawing mechanism (4) is by programmable controller controls.
9. a battery leaks hunting and surveys the method for work of the automatic detecting machine of short circuit one, it is characterized in that comprising following job step:
1), feeding: the liquid injection hole of battery upwards erect be placed in the chute feeder (11), proceed to the chute feeder end by the drive of the belt pulley chute feeder under battery and stop.
2), survey short circuit: the pneumatic hand folder of short-circuit detecting device clamps battery and rises, the electrode that the short-circuit detecting pin is adjacent to battery detecting detects, if short circuit, testing circuit is given control device signal able to programme, the unacceptable product that pneumatic hand folder on the control device startup stepper motor drive survey short-circuit detecting slide block able to programme will detect moves on in the defective conveying trough of short circuit, and transfers out groove; If it is qualified, short-circuit detecting circuit is given another signal of control device able to programme, the certified products that pneumatic hand folder on the control device startup stepper motor drive survey short-circuit detecting slide block able to programme will detect move on in the mould (51) of disk, have 4 uniform moulds (51,52,53,54) on the disk, disk (5) is under motor and dispenser drive, 90 ° of rotations that time rating is counterclockwise enter next station that leaks hunting.
3), leak hunting: the locating detent mechanism self-contained battery of leak-checking apparatus, the needle tubing slide block of leak checking mechanism moves down to insert the battery liquid-filling hole and seal and vacuumizes, the 3-5 that bleeds stops to bleed second, whether the pressure transducer induction pressure is in the scope of value up and down of the specification product pressure of setting, respectively the signal of acceptance or rejection is passed to circuit, detected battery is put into the mould (53) of disk, 90 ° of rotations that disk is counterclockwise enter next discharging station again.
4), discharging: the battery of the acceptance or rejection that detects by above-mentioned steps, pressure transducer gives different signals in control device able to programme respectively, control device able to programme starts the pneumatic locating detent of cylinder interlock qualified battery is put into certified products blow tank (41), defective battery is put into unacceptable product blow tank (42), and bring matter collecting box into by the travelling belt in the groove respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010019529 CN102129038A (en) | 2010-01-20 | 2010-01-20 | Integrated automatic leakage and short circuit detector for battery and working method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010019529 CN102129038A (en) | 2010-01-20 | 2010-01-20 | Integrated automatic leakage and short circuit detector for battery and working method |
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| CN102129038A true CN102129038A (en) | 2011-07-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 201010019529 Pending CN102129038A (en) | 2010-01-20 | 2010-01-20 | Integrated automatic leakage and short circuit detector for battery and working method |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103078146A (en) * | 2012-12-28 | 2013-05-01 | 上海素朴智能设备制造有限公司 | Slot-in device and method for automatic short-circuit detection after cast welding of storage battery |
| CN104280190A (en) * | 2013-07-12 | 2015-01-14 | 上海信耀电子有限公司 | Detection device of ballasts and method for controlling detection device |
| CN105589003A (en) * | 2014-11-10 | 2016-05-18 | 天正国际精密机械股份有限公司 | Automatic change check out test set |
| CN107576911A (en) * | 2016-07-05 | 2018-01-12 | 肇庆市风华锂电池有限公司 | A kind of automatic insulation detection device of polymer battery and its detection method |
| CN112629766A (en) * | 2019-09-24 | 2021-04-09 | 深圳市莫提尔科技有限公司 | Steel shell cylinder battery leakproofness testing arrangement |
| CN114295966A (en) * | 2022-03-10 | 2022-04-08 | 四川英创力电子科技股份有限公司 | System and method for fully automatically testing retraction of printed circuit board |
-
2010
- 2010-01-20 CN CN 201010019529 patent/CN102129038A/en active Pending
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103078146A (en) * | 2012-12-28 | 2013-05-01 | 上海素朴智能设备制造有限公司 | Slot-in device and method for automatic short-circuit detection after cast welding of storage battery |
| CN103078146B (en) * | 2012-12-28 | 2015-11-18 | 上海素朴智能设备制造有限公司 | What after storage battery cast-welding, automatic short-circuit detected enters slot device and method |
| CN104280190A (en) * | 2013-07-12 | 2015-01-14 | 上海信耀电子有限公司 | Detection device of ballasts and method for controlling detection device |
| CN104280190B (en) * | 2013-07-12 | 2018-02-09 | 上海信耀电子有限公司 | The detection device of ballast and the method for the control detection device |
| CN105589003A (en) * | 2014-11-10 | 2016-05-18 | 天正国际精密机械股份有限公司 | Automatic change check out test set |
| CN105589003B (en) * | 2014-11-10 | 2018-08-24 | 天正国际精密机械股份有限公司 | Automatic change check out test set |
| CN107576911A (en) * | 2016-07-05 | 2018-01-12 | 肇庆市风华锂电池有限公司 | A kind of automatic insulation detection device of polymer battery and its detection method |
| CN112629766A (en) * | 2019-09-24 | 2021-04-09 | 深圳市莫提尔科技有限公司 | Steel shell cylinder battery leakproofness testing arrangement |
| CN114295966A (en) * | 2022-03-10 | 2022-04-08 | 四川英创力电子科技股份有限公司 | System and method for fully automatically testing retraction of printed circuit board |
| CN114295966B (en) * | 2022-03-10 | 2022-05-20 | 四川英创力电子科技股份有限公司 | System and method for fully automatically testing retraction of printed circuit board |
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Application publication date: 20110720 |