CN102126287A - Full-automatic double-head ultrasonic plastic bottle cap welding device - Google Patents
Full-automatic double-head ultrasonic plastic bottle cap welding device Download PDFInfo
- Publication number
- CN102126287A CN102126287A CN2010106129003A CN201010612900A CN102126287A CN 102126287 A CN102126287 A CN 102126287A CN 2010106129003 A CN2010106129003 A CN 2010106129003A CN 201010612900 A CN201010612900 A CN 201010612900A CN 102126287 A CN102126287 A CN 102126287A
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- China
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- bottle cap
- sensor
- tooth cover
- cap tube
- slideway
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Abstract
The invention discloses a full-automatic double-head ultrasonic plastic bottle cap welding device which comprises a bracket and a base (25). The device is characterized in that a spindle motor (5), a dividing box (6) and a synchronous sensor bracket (24) are fixed on the base (25); a tray (3) connected with a spindle is provided with a gear port (4), a bottle cap cylinder detection sensor (12) and a bottle cap cylinder detection sensor (13); the synchronous sensor bracket (24) is provided with a synchronous photoelectric sensor (9) and a synchronous photoelectric sensor (18); an ultrasonic welding head (16), an ultrasonic welding head (17), a pneumatic mechanical arm (7) and a pneumatic mechanical arm (8) are fixed on a working table (21); the pneumatic mechanical arm (7) and the pneumatic mechanical arm (8) are connected with a gear sleeve slideway (14) and a gear sleeve slideway (20), and the gear sleeve slideway (14) and the gear sleeve slideway (20) are respectively provided with a gear sleeve slideway sensor (10) and a gear sleeve slideway sensor (11); a bottle cap cylinder conveying belt (2) and an outlet piece conveying belt (19) are arranged below a bottle cap cylinder (1) on the tray (3), and a bottle cap cylinder conveying belt sensor (26) is arranged on the bottle cap cylinder conveying belt (2); all the sensors are connected with a PLC (Programmable Logic Controller) (28); and the PLC (28) is connected with a touch screen (27). The device greatly improves the working efficiency, the product quality and the operation safety.
Description
Technical field:
The present invention relates to bottle cap packing technique field, is a kind of full-automatic double-ended Ultrasonic Plastic bottle cap welder specifically.
Background technology:
At the bottle cap packaging industry, particularly aspect plastics system lid, usually need to carry out working of plastics ultrasonic bonding in the bottle cap at present; The ultrasonic bonding of plastic bottle closure adopts generally manually that the mode loam cake carries out ultrasonic bonding, and its shortcoming is that loam cake speed is slow, inefficiency, labour intensity is big and have potential safety hazard.
Summary of the invention:
The objective of the invention is to overcome the deficiency of above-mentioned prior art, and a kind of full-automatic double-ended Ultrasonic Plastic bottle cap welder is provided, the ultrasonic bonding loam cake speed that mainly solves existing plastic bottle closure is slow, inefficiency, labour intensity is big and have problem such as potential safety hazard.
To achieve these goals, the present invention is achieved in that full-automatic double-ended Ultrasonic Plastic bottle cap welder, it comprises support, base is established in bottom at support, its special character is spindle motor, indexing case and synchro pick-up carriage are fixed on the base, spindle motor transmits by chain and drives indexing case, indexing case links to each other with main shaft by shaft coupling, main shaft drives pallet and does intermittent movement, establish the tooth mouth on the pallet, the first bottle cap tube detecting sensor, the second bottle cap tube detecting sensor is established the first synchronizable optical electric transducer and the second synchronizable optical electric transducer on the synchro pick-up carriage; Work top is established at top at support, first ultrasonic bonding head, second ultrasonic bonding head, first Pneumatic manipulator and second Pneumatic manipulator are fixed on the work top, first Pneumatic manipulator is connected with second tooth cover slideway with first tooth cover slideway respectively with second Pneumatic manipulator, establish the tooth cover in the tooth cover slideway, on first tooth cover slideway and second tooth cover slideway, establish first tooth cover slideway sensor and second tooth cover slideway sensor respectively: on pallet, establish the bottle cap tube, the bottle cap tube is divided into bottle cap tube conveyer belt and is gone out the part conveyer belt, establishes bottle cap tube conveyer belt sensor on bottle cap tube conveyer belt; All the sensors is connected with the PLC control device, initialize program in the PLC control device, and the PLC control device is connected with touch-screen.
Full-automatic double-ended Ultrasonic Plastic bottle cap welder of the present invention, conveyer belt transports the bottle cap tube and arrives each tooth mouth of pallet during use under the driving of motor, behind the delay time, two Pneumatic manipulators move simultaneously on same direction, grasp the bottle cap tooth cover of tooth cover slideway respectively, put into the bottle cap tube of gap operation like clockwork, run under two ultrasonic bonding heads, carry out ultrasonic bonding, send the intact bottle cap of welding by unloading lid mechanism at last, realize continuous auto-ultrasonic welding.
Compared with the prior art full-automatic double-ended Ultrasonic Plastic bottle cap welder of the present invention has outstanding substantive distinguishing features and marked improvement, 1, adopts automatic upper bottle cover tube of conveyer belt and Pneumatic manipulator to go up tooth cover, ultrasonic wave automatically and weld and unload automatically lid automatically, the device reliability height, stable, speed is fast, adopt ripe PLC control technology, improved the precision and the reliability of equipment greatly; 2, touch-screen is used in operation interface human oriented design, operates more directly perceived, convenient; 3, Pneumatic manipulator is got lid, loam cake, and Pneumatic manipulator is stable, accuracy rate is high, greatly increases work efficiency and security; 4, product quality and processing safety have been improved.
Description of drawings:
Fig. 1 main TV structure schematic diagram of the present invention;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is the weldment enlarged drawing.
The drawing explanation:
1 bottle cap cylinder, 2 bottle cap cylinder conveyer belts, 3 pallets, 4 tooth mouths, 5 spindle motors, 6 indexing cases, 7 first Pneumatic manipulators, 8 second Pneumatic manipulators, 9 first synchronizable optical electric transducers, 10 first teeth cover slideway sensor, 11 second teeth cover slideway sensor, 12 first bottle cap cylinder detecting sensors, 13 second bottle cap cylinder detecting sensors, 14 first teeth cover slideway, 15 teeth overlap 16 first ultrasonic bonding heads, 17 second ultrasonic bonding heads, 18 second synchronizable optical electric transducers 19 and go out part conveyer belt 20 second teeth cover slideway 21 work tops 22 main shafts 23 shaft couplings 24 synchro pick-up carriages 25 bases 26 bottle cap cylinder conveyer belt sensors 27 touch-screen 28PLC control device
The specific embodiment:
In order to understand better and to implement, provide specific embodiment below in conjunction with accompanying drawing and describe the present invention in detail.
Full-automatic double-ended Ultrasonic Plastic bottle cap welder of the present invention is a kind ofly to go up the mechanical device that tooth cover, ultrasonic wave welded and unloaded automatically lid automatically automatically by automatic upper bottle cover tube of conveyer belt and Pneumatic manipulator.Behind the device start, bottle cap tube 1 is entered in the tooth mouth 4 of intermittent movement pallet 3 by bottle cap tube conveyer belt 2; Spindle motor 5 time-delay backs start simultaneously, drive indexing case 6, and indexing case 6 drives pallet 3 by shaft coupling 23 drive shaft 22 and does intermittent movement; Transporting bottle cap tube 1 under the driving of bottle cap tube conveyer belt 2 arrives in the tooth mouth 4 of intermittent movement pallet 3.Subsequently, synchronizable optical electric transducer 9, synchronizable optical electric transducer 18, tooth cover slideway sensor 10, tooth cover slideway sensor 11, bottle cap tube detecting sensor 12 and bottle cap tube detecting sensor 13 send signal to PLC 27, under the control of PLC 27, after Pneumatic manipulator 7 and Pneumatic manipulator 8 grasp the tooth cover 15 of 20 li in tooth cover slideway 14 and tooth cover slideway like clockwork, the Rotate 180 degree, put into 1 li in the bottle cap tube of pallet 3, finish the simple assembling of bottle cap tube 1 and tooth cover 15.Contain the bottle cap tube 1 that overlaps tooth 15, continuation is done intermittent movement with pallet 3, run to wave welding head of ultrasonic wave 16 and wave welding head of ultrasonic wave 17 times always, wave welding head of ultrasonic wave 16 and wave welding head of ultrasonic wave 17 realize that under synchronizable optical electric transducer 18 signal controlling automatic continuous ultrasound wave soldering connects, send through going out part conveyer belt 19 at last, finish whole bottle cap welding production line flow process.
Tooth cover slideway sensor 10, spindle motor 5 stops and Pneumatic manipulator 7 is out of service if anodontia cover 15 can be controlled; Spindle motor 5 stops tooth cover slideway sensor 11 and Pneumatic manipulator 8 is out of service if anodontia cover 15 can be controlled.Bottle cap tube tape sensor 26 is if uncovered can be controlled spindle motor 5 delayed shutdowns; When bottle cap tube detecting sensor 12 detects no bottle cap tube 1 signal, Pneumatic manipulator 7 and wave welding head of ultrasonic wave 16 be tooth cover 15 and ultrasonic bonding on corresponding no bottle cap tube 1 position stops to carry out, when bottle cap tube detecting sensor 13 detected no bottle cap tube 1 signal, Pneumatic manipulator 8 and wave welding head of ultrasonic wave 17 be tooth cover 15 and ultrasonic bonding on corresponding no bottle cap tube 1 position stops to carry out.
The present invention adopts full-computerized touch-screen and PLC control, and the hommization operation interface is operated more directly perceived and conveniently, stable, speed is fast, by changing specifications such as pallet and slideway, is fit to the ultrasonic bonding of all plastic bottle closures.
Grasp bottle cap tooth cover in the slideway by Pneumatic manipulator, put into the rotary disk bottle cap tube of intermittent duty exactly, weld, weld intact bottle cap through wave welding head of ultrasonic wave, by unloading lid mechanism automatically, the mechanical device of sending by conveyer belt.
Claims (1)
1. full-automatic double-ended Ultrasonic Plastic bottle cap welder, it comprises support, establish base (25) in the bottom of support, it is characterized in that spindle motor (5), indexing case (6) and synchro pick-up carriage (24) are fixed on the base (25), spindle motor (5) transmits by chain and drives indexing case (6), indexing case (6) links to each other with main shaft (22) by shaft coupling (23), main shaft (22) drives pallet (3) and does intermittent movement, establish tooth mouth (4) on the pallet (3), the first bottle cap tube detecting sensor (12), the second bottle cap tube detecting sensor (13) is established the first synchronizable optical electric transducer (9) and the second synchronizable optical electric transducer (18) on the synchro pick-up carriage (24); Establish work top (21) at the top of support, first ultrasonic bonding head (16), second ultrasonic bonding head (17), first Pneumatic manipulator (7) and second Pneumatic manipulator (8) are fixed on the work top (21), first Pneumatic manipulator (7) is connected with second tooth cover slideway (20) with first tooth cover slideway (14) respectively with second Pneumatic manipulator (8), establish tooth cover (15) in the tooth cover slideway, on first tooth cover slideway (14) and second tooth cover slideway (20), establish first tooth cover slideway sensor (10) and second tooth cover slideway sensor (11) respectively; Establish bottle cap tube (1) on pallet (3), bottle cap tube (1) is divided into bottle cap tube conveyer belt (2) and is gone out part conveyer belt (19), establishes bottle cap tube conveyer belt sensor (26) on bottle cap tube conveyer belt (2); Sensor is connected with PLC control device (28), and PLC control device (28) is connected with touch-screen (27).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010106129003A CN102126287A (en) | 2010-12-17 | 2010-12-17 | Full-automatic double-head ultrasonic plastic bottle cap welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010106129003A CN102126287A (en) | 2010-12-17 | 2010-12-17 | Full-automatic double-head ultrasonic plastic bottle cap welding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102126287A true CN102126287A (en) | 2011-07-20 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010106129003A Withdrawn CN102126287A (en) | 2010-12-17 | 2010-12-17 | Full-automatic double-head ultrasonic plastic bottle cap welding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102126287A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102658649A (en) * | 2012-05-17 | 2012-09-12 | 山东丽鹏股份有限公司 | Full-automatic multi-head glue-dispensing assembly machine |
| CN104259852A (en) * | 2014-09-10 | 2015-01-07 | 上虞市欣昱塑业有限公司 | Bottle cap assembling device and bottle cap assembling method |
| CN105216301A (en) * | 2015-09-25 | 2016-01-06 | 中国船舶重工集团公司第七二六研究所 | Rotary type intelligent bottle cap bonding machine |
| CN106271613A (en) * | 2016-10-21 | 2017-01-04 | 宜昌元龙塑模技术开发有限责任公司 | Bottle cap screws and ultrasonic welding system and operational approach thereof automatically |
| CN109367026A (en) * | 2018-12-20 | 2019-02-22 | 中国船舶重工集团公司第七二六研究所 | Binary channels upper and lower covers zoarium welding system and its control method |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201304546Y (en) * | 2008-12-05 | 2009-09-09 | 东莞市长江超声波机有限公司 | Full automatic rotating disc type ultrasonic welding machine |
| CN201989320U (en) * | 2010-12-17 | 2011-09-28 | 山东丽鹏股份有限公司 | Full-automatic double-headed ultrasonic welding device for plastic bottle caps |
-
2010
- 2010-12-17 CN CN2010106129003A patent/CN102126287A/en not_active Withdrawn
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201304546Y (en) * | 2008-12-05 | 2009-09-09 | 东莞市长江超声波机有限公司 | Full automatic rotating disc type ultrasonic welding machine |
| CN201989320U (en) * | 2010-12-17 | 2011-09-28 | 山东丽鹏股份有限公司 | Full-automatic double-headed ultrasonic welding device for plastic bottle caps |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102658649A (en) * | 2012-05-17 | 2012-09-12 | 山东丽鹏股份有限公司 | Full-automatic multi-head glue-dispensing assembly machine |
| CN102658649B (en) * | 2012-05-17 | 2014-03-12 | 山东丽鹏股份有限公司 | Full-automatic multi-head glue-dispensing assembly machine |
| CN104259852A (en) * | 2014-09-10 | 2015-01-07 | 上虞市欣昱塑业有限公司 | Bottle cap assembling device and bottle cap assembling method |
| CN106514242A (en) * | 2014-09-10 | 2017-03-22 | 浙江欣昱科技有限公司 | Bottle cap assembling device |
| CN106584095A (en) * | 2014-09-10 | 2017-04-26 | 浙江欣昱科技有限公司 | Bottle cap assembling device |
| CN106584094A (en) * | 2014-09-10 | 2017-04-26 | 浙江欣昱科技有限公司 | Bottle cap assembling device |
| CN105216301A (en) * | 2015-09-25 | 2016-01-06 | 中国船舶重工集团公司第七二六研究所 | Rotary type intelligent bottle cap bonding machine |
| CN105216301B (en) * | 2015-09-25 | 2017-10-24 | 中国船舶重工集团公司第七二六研究所 | Rotary type intelligent bottle cap bonding machine |
| CN106271613A (en) * | 2016-10-21 | 2017-01-04 | 宜昌元龙塑模技术开发有限责任公司 | Bottle cap screws and ultrasonic welding system and operational approach thereof automatically |
| CN106271613B (en) * | 2016-10-21 | 2018-09-25 | 宜昌元龙塑模技术开发有限责任公司 | Bottle cap screws automatically and ultrasonic welding system and its operating method |
| CN109367026A (en) * | 2018-12-20 | 2019-02-22 | 中国船舶重工集团公司第七二六研究所 | Binary channels upper and lower covers zoarium welding system and its control method |
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| PB01 | Publication | ||
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| C04 | Withdrawal of patent application after publication (patent law 2001) | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20110720 |