CN102121594A - LED (light emitting diode) and manufacturing method thereof - Google Patents
LED (light emitting diode) and manufacturing method thereof Download PDFInfo
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- CN102121594A CN102121594A CN2010106033528A CN201010603352A CN102121594A CN 102121594 A CN102121594 A CN 102121594A CN 2010106033528 A CN2010106033528 A CN 2010106033528A CN 201010603352 A CN201010603352 A CN 201010603352A CN 102121594 A CN102121594 A CN 102121594A
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Abstract
The invention relates to a fluorescent lamp tube with an LED (light emitting diode) serving as a luminous body. A radiating heat-transferring aluminum sectional material is adopted and internally arranged in the inner wall of a glass cover tube axially, and the heat transferring property and light transmission of a glass cover are much higher than those of a PC (polycarbonate) cover, so that an enclosed space formed by the LED serving as the luminous body and the glass cover has no mutation temperature field, the heat equilibrium temperature gradient is lower, thus the junction temperature of LED chips is lower; a mirror aluminum plate is adopted as a parallel circuit bearing body for the LED luminous body, and grading curved surface design can be carried out according to the requirements of the luminous body conveniently, thus the requirements of secondary grading can be realized conveniently, the subsequent manufacturing process is simplified, and the cost of raw materials is lowered on the premise of ensuring the quality of a light source plate, so that the light emergent efficiency of a light emergent end is improved effectively; and because two ends of a lamp head are provided with red supplementary light sources for forming red supplementary lights which are bijective axially in the lamp tube, the color rendering index of light of the LED fluorescent lamp tube is improved greatly.
Description
Technical field
The present invention relates to the LED fluorescent tube that a kind of LED makes illuminator.
Background technology
Existing LED fluorescent tube, adopt LED to make illuminator to be stained with heat-conducting glue and to be attached on the heat radiation heat transfer aluminium section bar more, aluminium section bar and PC cover seamless fastening to be made, though the aluminium section bar temperature only was about 55 ℃ when LED made the bright lamp of the fluorescent-lamp tube of illuminator, but because that the thermal insulation of PC cover and lower printing opacity shape make that LED makes the hood-shaped enclosure space temperature that becomes of illuminator and PC is higher, and the propagation loss of light is bigger, with normally used T8 pipe 20W is example, cavity temperature can reach 75 ℃ when 25 ℃ of environment temperatures, this makes the node temperature of led chip reach 100 ℃, and higher temperature can have a strong impact on the service life of LED fluorescent tube.And the propagation loss of light reaches 15%.Relatively poor by blue coloured light and the complementary white light colour rendering that forms of yellow fluorescent powder, if adopt yellow red mixed light powder then light decay is big especially, when the LED fluorescent tube applies to general lighting, its colour rendering can't reach instructions for use, generally only can reach the Ra value now only is about 50, and the Ra value must reach more than 70 when applying to general lighting.Existing LED fluorescent tube adopts the pcb board printed circuit as light source board, the LED that emits white light is realized that by printed circuit on the pcb board series connection back forms low-voltage module and links with the constant-current supply controller, the output of constant-current source is consistent with the voltage that low-voltage module is set low-voltage end, input consistent with the voltage of external voltage (generally adopting 220V and 110V).Make the fluorescent tube of illuminator with regard to existing LED, no matter its illuminator is to adopt the direct plug type light pearl of rectangular electrode to make illuminator, still adopt on the aluminium base of pcb board formula directly nation to decide led chip and make illuminator, perhaps adopt SMD lamp pearl to be bonded on the pcb board, because the architectural characteristic of pcb board is limited than the selection of big and radiating treatment mode as the integrated power of light source especially lighting source, the utilization of LED illuminator is restricted, when technical measures that this restriction takes increase difficulty of processing cost is significantly risen for overcoming.The LED that uses makes the fluorescent-lamp tube of illuminator at present, raising along with chip lumen per watt number, current density constantly increases, heat dissipation problem has become the LED illuminator as in the integrated utilization of lighting source, especially in the next very distinct issues of the airtight service condition of fluorescent-lamp tube, for the junction temperature of chip that makes LED is controlled at below 60 ℃, according to a large amount of evidences, the heat that the selection of LED fluorescent tube case material must make the LED illuminator send does not have under the situation of temperature field sudden change should make the temperature on surface should be controlled at (environment temperature is 25 ℃) below 50 ℃, generally speaking adopt following three kinds of modes to realize the rapid unofficial biography of junction temperature usually, make the thermal equilibrium temperature of fluorescent lamp surface of shell reach requirement: one, the surface area that adds the metal fin at the large chip binding face back side, two, at seal head end pressure ventilating fan, three are set, between illuminator and lamp casing, fill cooling fluid.First kind of mode is limited to the improvement of heat radiation, the second way has increased the power consumption and the manufacturing cost height of fluorescent tube, failure likelihood in using in addition increases, though the third mode has solved heat dissipation problem preferably, the propagation quality of the integrated light of LED illuminator is not done effectively to improve.Because the opposing surface of bright dipping end that the architectural characteristic of existing pcb board makes LED make illuminator can't be processed into the surface of high reflective characteristic, so light extraction efficiency has descended 10% to 20%.Common LED fluorescent-lamp tube is owing to adopt the constant pressure and flow mode as power supply, except that the cost that significantly increases the LED fluorescent-lamp tube, because rolling up of electronic device significantly reduces its reliability, a large amount of facts have proved as long as the electric current by LED is effectively limited, and it is to guarantee the effective of LED fluorescent-lamp tube and long-life work fully that current-limiting circuit promptly is set.Therefore all there is defective in above-mentioned fluorescent-lamp tube with the pcb board printed circuit, need improve.
Summary of the invention
The objective of the invention is: the node temperature that, reduces led chip.Two, improve the colour rendering of the light of LED fluorescent tube.Three, reduce the parallel line supporting body of LED illuminator and the cost of radiator.Four, increase the useful working life of LED fluorescent-lamp tube.
In order to realize the foregoing invention purpose, the present invention adopts following technical scheme:
A kind of LED fluorescent tube, have and power supply introduced power pack, the holder part of led chip and be installed in glass lamp on the holder part, led chip is installed in the fluorescent tube by the bearing part, it is characterized in that: described glass lamp inside is furnished with the conduction heat transfer aluminium section bar along the length direction of fluorescent tube, the bearing part of led chip contacts with the conduction heat transfer aluminium section bar, in lamp tube ends current-limiting circuit is set, and two ends are provided with red light filling light source.
The preferred technical solution of the present invention is as follows:
Preferably, the tube wall of described fluorescent tube is a glass tube.
Preferably, described power pack comprises current-limiting circuit.
Preferably, the redness that also is furnished with mutual correlation at the two ends of fluorescent tube is replenished light source.
Preferably, the bearing part of led chip is the minute surface aluminium sheet, and led chip is attached on the minute surface aluminium sheet.
Preferably, described power pack and holder part comprise the aluminum hull enclosing cover, be installed in the external copper post wiring connecting plate that is used to introduce external power source that aluminum hull covers outward, be installed in the aluminum hull enclosing cover and the current-limiting circuit that is connected with external copper post wiring connecting plate by link, in the aluminum hull enclosing cover support component is installed, fluorescent tube is installed on the support component.
Preferably, between lamp tube end and support component, be provided with elastic seal ring.
Preferably, described power pack and holder part symmetry is arranged on lamp tube ends.
The above-mentioned LED fluorescent tube of a kind of manufacturing method comprises following steps:
A, will consolidate LED minute surface aluminium sheet that crystalline substance, bonding wire finish and be mixed with fluorescent powder colloid and solidify the light source of finishing in embedding and pack into and carry out connection in series-parallel soldering line in string and the frock;
B, the connection in series-parallel wiring board of led chip is contained in it on conduction heat transfer aluminium section bar with anchor clamps;
C, the semi-finished product that the connection in series-parallel mirror board of led chip and conduction heat transfer aluminium section bar are constituted place and carry out the whole encapsulating of full mirror board on the encapsulating machine;
D, the connection in series-parallel mirror board of the led chip of the whole encapsulating of full mirror board and heat radiation heat transfer aluminium section bar are packed in the glass tube together;
E, be enclosed within elastic seal ring on the support component after, support component is fixedlyed connected with the conduction heat transfer aluminium section bar;
F, the lead conduction that at last current-limiting circuit and the connection in series-parallel mirror board of light filling LED will be housed are packed the aluminum hull enclosing cover into after being connected again from the LED lamp tube ends.
The present invention adopts heat radiation heat transfer aluminium section bar to be built in the glass enclosure tube inwall vertically, making LED make illuminator directly passes to rapidly on the heat transfer aluminium section bar that dispels the heat with the embedded tight-lipped closely connected heat that makes on the minute surface aluminium sheet that closes of aluminium section bar, aluminium section bar and glass are covered with the seam applying and make, to do the enclosure space temperature field that illuminator and cloche form even because the conductivity of heat of cloche and light transmission all exceed the more LED of making of PC cover, with normally used T8 pipe 20W is example, cavity temperature only is 45 ℃ when 25 ℃ of environment temperatures, and this makes the node temperature of led chip guarantee to be controlled at below 60 ℃.
At relatively poor by blue coloured light and the complementary white light colour rendering that forms of yellow fluorescent powder, the present invention can be provided with the red light source that replenishes at the lamp holder two ends and form the red light filling of correlation vertically in fluorescent tube,
Make the light source of the fluorescent tube of illuminator at LED, adopt the pcb board printed circuit, because the manufacturing process complexity of pcb board, make its manufacturing cost higher, the manufacture process environmental pollution is bigger, for overcoming this defective, adopting the specular surface of minute surface aluminium sheet in a preferred embodiment of the present invention is the LED area source of chip light-emitting side.
In the aluminium aluminum hull headkerchief of the axial both sides of fluorescent tube, current-limiting circuit is set, has saved the cost of power pack, improved system reliability.
By the improvement of above-mentioned four aspects, make superintegrated LED illuminator in the present LED fluorescent tube at mat woven of fine bamboo strips secondary light-distribution, on the propagation quality of the light and heat that loose major tuneup has been arranged.Its beneficial effect is: adopt heat radiation heat transfer aluminium section bar to be built in the glass enclosure tube inwall vertically, because the conductivity of heat of cloche and light transmission all exceed the more LED of making of PC cover and make the enclosure space that illuminator and cloche form and do not have the abrupt temp field, thereby thermal equilibrium temperature is lower, thereby makes that the junction temperature in the led chip is lower.Owing to adopt the parallel line supporting body of minute surface aluminium sheet as the LED illuminator, can be from carrying out the light distribution curved surface design by the illuminator requirement easily, make will trying to achieve of mat woven of fine bamboo strips secondary light-distribution make things convenient for realization, and simplified follow-up manufacture craft, under the prerequisite that guarantees the light source board quality, reduced the cost of raw material, the light extraction efficiency of bright dipping end is effectively improved.In fluorescent tube, form the red light filling of correlation vertically owing to adopt the lamp holder two ends that the red light source that replenishes is set, improved the colour rendering of the light of LED fluorescent tube greatly, owing in the aluminum hull headkerchief of the axial both sides of fluorescent tube, current-limiting circuit is set, make the electric current that passes through of LED illuminator in the LED fluorescent-lamp tube only be linear increment or successively decrease, make the LED illuminator can be effectively and the long-life work.
If require not too high at luminous flux, heat radiation contradiction is not outstanding, but under the coherence request condition with higher to bright dipping, adopting the parallel line supporting body is the independent pearl body structure of plastic injection-moulded manufactured goods when can realize that then cost reduces, and obtains the higher LED fluorescent tube of light quality.
Content of the present invention is further described with the following Examples, but the content of invention is not held to be limited to and related to content among the embodiment.
Description of drawings
Fig. 1 is that the parallel line supporting body of LED fluorescent light emitting tube body is the chimeric minute surface aluminium sheet of heat radiation heat transfer aluminium section bar area source structure chart
Fig. 2 is that the parallel line supporting body of LED fluorescent light emitting tube body is the chimeric minute surface aluminium sheet of heat radiation heat transfer aluminium section bar area source structure view in transverse section
Fig. 3 is that the parallel line supporting body of LED fluorescent light emitting tube body is the independent pearl body structure figure of plastic injection-moulded manufactured goods
Fig. 4 is that the parallel line supporting body of LED fluorescent light emitting tube body is the independent pearl body structure view in transverse section of plastic injection-moulded manufactured goods
Specific embodiment
As shown in Figure 1, 2, a kind of LED fluorescent tube comprises: in order to finish the rigidity conductive attachment of LED fluorescent tube and lamp socket, introduce the external copper post wiring connecting plate 1 of civil power; Put the rigidity supporter aluminum hull enclosing cover 2 of current-limiting circuit 4, interior plug 7 and fluorescent tube 9 four as external copper post wiring connecting plate 1, side in the LED fluorescent tube; The link 3 of external copper post wiring connecting plate and current limliting wiring board; Make the electric current that passes through of led chip 11 when voltage rises to, be effectively suppressed, guarantee the service life of LED fluorescent tube, can limit the current-limiting circuit 4 of current peak; Be used for electric current with current-limiting circuit 4 output be assigned to led chip 11 in connect wires 5; The holding screw 6 that interior plug 7 is fixedlyed connected with conduction heat transfer aluminium section bar 10; Interior plug 7, being used for the support and connection with the wiring board of current-limiting circuit 4, link 3, conduction heat transfer aluminium section bar 10 chimeric minute surface aluminium sheet area sources, is that the overarm supporting body of parallel line carrying curved surface panel of led chip 11 and the end face of elastic seal ring 8 compress support component (it is red additional radiant when making of red transparent light transmissive material); Elastic seal ring 8 is elastic sealed bodies of lamp tube ends termination, can realize the elastic packing and the Elastic Contact of fluorescent tube inner chamber, damping; Fluorescent tube 9 is in order to the splendid attire heat radiation chimeric minute surface aluminium sheet of heat transfer aluminium section bar and carry the connection in series-parallel circuit of led chip 11; Conduction heat transfer aluminium section bar 10, to the carrying of minute surface aluminium sheet of 11 groups of led chips and the rapid absorption and the unofficial biography of chip heat be housed, led chip 11 is finished light source and is generated, minute surface aluminium sheet 12 is used to carry led chip, and reaches the effect of first and second luminous optics moulding of led chip; LED13 finishes the red light source that replenishes and form the red light filling of correlation vertically in fluorescent tube.
Be used to make above-mentioned LED fluorescent tube method, comprise following steps:
A, will consolidate LED minute surface aluminium sheet that crystalline substance, bonding wire finish and be mixed with fluorescent powder colloid and solidify the light source of finishing in embedding and pack into and carry out connection in series-parallel soldering line in string and the frock;
B, with the connection in series-parallel wiring board of led chip with in the caulking groove of anchor clamps with its conduction heat transfer aluminium section bar of packing into;
C, the semi-finished product that the connection in series-parallel mirror board of led chip and conduction heat transfer aluminium section bar are constituted place and carry out the whole encapsulating of full mirror board on the encapsulating machine;
D, the connection in series-parallel mirror board of the led chip of the whole encapsulating of full mirror board and heat radiation heat transfer aluminium section bar are packed in the glass tube together;
E, be enclosed within elastic seal ring on the support component after, support component is fixedlyed connected with the conduction heat transfer aluminium section bar;
F, the lead conduction that at last current-limiting circuit and the connection in series-parallel mirror board of led chip will be housed are packed the aluminum hull enclosing cover into after being connected again from the LED lamp tube ends.
Another embodiment of the present invention, shown in Fig. 3,4, a kind of LED fluorescent tube comprises: external copper post wiring connecting plate 1, in order to finish the rigidity conductive attachment of LED fluorescent tube and lamp socket, introduce civil power; Aluminum hull enclosing cover 2 is external copper post wiring connecting plate 1 and other rigidity supporters of putting current-limiting circuit 4, interior plug 7, fluorescent tube 9 four in the LED fluorescent tube; Link 3 is used for the link of external copper post wiring connecting plate 1 and current limliting circuit 4; Current-limiting circuit 4, make the electric current that passes through of led chip when voltage rises to, be effectively suppressed, guarantee the service life of LED fluorescent tube; In connect wires 5, finish current-limiting circuit the electric current of led chip group distributed; Holding screw 6, plug 7 and conduction heat transfer aluminium section bar 10 fixedlys connected in finishing; Interior plug 7, finishing the support and connection of current-limiting circuit 4 wiring boards, link 3, conduction heat transfer aluminium section bar 10 chimeric minute surface aluminium sheet area sources, is that the overarm supporting body of parallel line carrying curved surface panel of led chip and the end face of elastic seal ring 8 compress supporter (it is red additional radiant when making of red transparent light transmissive material); Elastic seal ring 8 is elastic sealed bodies of termination, fluorescent tube 9 two ends, realizes the elastic packing of fluorescent tube 9 inner chambers; Fluorescent tube 9 is in order to splendid attire heat radiation heat transfer aluminium section bar and carry the connection in series-parallel circuit of led chip; Plastic injection-moulded manufactured goods parallel line supporting body 15, finish the in parallel of each LED independence pearl body series connection illuminator group 14 and major loop line, simultaneously the optical characteristics of the illuminator group of connecting is improved; The generation of LED independence pearl body series connection illuminator group 14, realization light source, 13, LED finishes the red light source that replenishes and form the red light filling of correlation vertically in fluorescent tube.
Claims (10)
1. LED fluorescent tube, have and power supply introduced power pack, the holder part of led chip and be installed in fluorescent tube on the holder part, led chip is installed in the fluorescent tube by the bearing part, it is characterized in that: described fluorescent tube inside is furnished with the conduction heat transfer aluminium section bar along the length direction of fluorescent tube, and the bearing part of led chip contacts with the conduction heat transfer aluminium section bar.
2. LED fluorescent tube according to claim 1 is characterized in that: described fluorescent tube is a glass tube.
3. LED fluorescent tube according to claim 1 and 2 is characterized in that: described power pack comprises the other current-limiting circuit of putting in two ends.
4. LED fluorescent tube according to claim 3 is characterized in that: the redness that also is furnished with mutual correlation at the two ends of fluorescent tube is replenished light source.
5. LED fluorescent tube according to claim 4 is characterized in that: it is the led chip that glows that described redness is replenished light source.
6. LED fluorescent tube according to claim 3 is characterized in that: the bearing part of led chip is the minute surface aluminium sheet, and led chip is attached on the minute surface aluminium sheet.
7. LED fluorescent tube according to claim 4 is characterized in that: the bearing part of led chip is the minute surface aluminium sheet, and led chip is attached on the minute surface aluminium sheet.
8. according to claim 6 or 7 described LED fluorescent tubes, it is characterized in that: described power pack and holder part comprise the aluminum hull enclosing cover, be installed in the external copper post wiring connecting plate that is used to introduce external power source that aluminum hull covers outward, be installed in the aluminum hull enclosing cover and the current-limiting circuit that is connected with external copper post wiring connecting plate by link, in the aluminum hull enclosing cover support component is installed, fluorescent tube is installed on the support component.
9. LED fluorescent tube according to claim 8 is characterized in that: be provided with elastic seal ring between lamp tube end and support component.
10. a manufacturing right is wanted 4 described LED fluorescent tube methods, comprises following steps:
A, will consolidate LED minute surface aluminium sheet that crystalline substance, bonding wire finish and be mixed with fluorescent powder colloid and solidify the light source of finishing in embedding and pack into and carry out connection in series-parallel soldering line in string and the frock;
B, the connection in series-parallel wiring board of led chip is contained in it on conduction heat transfer aluminium section bar with anchor clamps;
C, the semi-finished product that the connection in series-parallel mirror board of led chip and conduction heat transfer aluminium section bar are constituted place and carry out the whole encapsulating of full mirror board on the encapsulating machine;
D, the connection in series-parallel mirror board of the led chip of the whole encapsulating of full mirror board and heat radiation heat transfer aluminium section bar are packed in the glass tube together;
E, be enclosed within elastic seal ring on the support component after, support component is fixedlyed connected with the conduction heat transfer aluminium section bar;
F, the lead conduction that at last current-limiting circuit and the connection in series-parallel mirror board of led chip will be housed are packed the aluminum hull enclosing cover into after being connected again from the LED lamp tube ends.
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CN2010106033528A CN102121594A (en) | 2010-12-24 | 2010-12-24 | LED (light emitting diode) and manufacturing method thereof |
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CN2010106033528A CN102121594A (en) | 2010-12-24 | 2010-12-24 | LED (light emitting diode) and manufacturing method thereof |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102748626A (en) * | 2012-07-02 | 2012-10-24 | 彭雯 | LED (Light-Emitting Diode) tube and manufacturing method thereof |
CN104806952A (en) * | 2015-05-19 | 2015-07-29 | 卢剑山 | Three-primary-color LED lamp tube and manufacturing process |
CN110207029A (en) * | 2019-07-02 | 2019-09-06 | 东莞市三星摄影器材有限公司 | A kind of manufacture craft and process of fluorescent tube |
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CN200980183Y (en) * | 2006-11-30 | 2007-11-21 | 王国忠 | A LED fluorescent lamp |
CN201141526Y (en) * | 2008-01-10 | 2008-10-29 | 彭洲龙 | Novel LED daylight lamp |
CN101440920A (en) * | 2008-11-24 | 2009-05-27 | 大连九久光电科技有限公司 | LED road lighting lamp |
CN201359214Y (en) * | 2008-07-13 | 2009-12-09 | 骆国豪 | LED fluorescent tube |
CN201517701U (en) * | 2009-07-29 | 2010-06-30 | 江西联创博雅照明股份有限公司 | LED fluorescent lamp |
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CN1326230A (en) * | 2000-05-31 | 2001-12-12 | 松下电器产业株式会社 | Luminous diode lamp |
JP2002133910A (en) * | 2000-10-24 | 2002-05-10 | Toyoda Gosei Co Ltd | Phosphor illumination tube |
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CN102748626A (en) * | 2012-07-02 | 2012-10-24 | 彭雯 | LED (Light-Emitting Diode) tube and manufacturing method thereof |
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CN110207029A (en) * | 2019-07-02 | 2019-09-06 | 东莞市三星摄影器材有限公司 | A kind of manufacture craft and process of fluorescent tube |
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Application publication date: 20110713 |