CN102116078B - Heat insulation and water prevention integration building roof and construction method thereof - Google Patents

Heat insulation and water prevention integration building roof and construction method thereof Download PDF

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Publication number
CN102116078B
CN102116078B CN 201110027510 CN201110027510A CN102116078B CN 102116078 B CN102116078 B CN 102116078B CN 201110027510 CN201110027510 CN 201110027510 CN 201110027510 A CN201110027510 A CN 201110027510A CN 102116078 B CN102116078 B CN 102116078B
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China
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heat insulation
thermal
insulation tile
water prevention
layer
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CN102116078A (en
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王喜林
陈星�
郭成
朱浮声
鲁永明
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Shenyang Jinkai Building Science And Technology Co ltd
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SHENYANG JINKAI BUILDING ENERGY SCIENCE AND TECHNOLOGY CO LTD
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Abstract

The invention relates to a heat insulation and water prevention integration building roof and a construction method thereof, relating to the technical field of building. So-called integration firstly means heat insulation and water prevention function integration and secondarily means that a seamless integral roof is formed through a cast-in-site construction method so that the building roof has better heat insulation and water prevention effect. The heat insulation and water prevention integration building roof comprises a heat insulation tile layer and a water prevention layer sandwiched in foam concrete. The heat insulation and water prevention integration building roof is characterized in that the heat insulation tile layer is positioned on the lowest end of the building roof and formed by overlapping heat insulation tiles, and overlapping positions are provided with water-stop groove faces; and the water prevention layer is formed by casting polystyrene foam concrete on the heat insulation tile layer in site and then strickling, then spraying high molecular polymer emulsion and then coating waterproof paint in a strickling way, then paving waterproof roll materials and finally casting the foam concrete in site. The invention is not only suitable for severe cold regions in the national north, but also suitable for extremely hot regions in the national south and also has the advantages of low project cost, easy construction process operation, wide material source and suitability for wide popularization.

Description

A kind of thermal-insulating waterproof integrated building roofing and job practices thereof
Technical field
The present invention relates to technical field of buildings, be specifically related to a kind of thermal-insulating waterproof integrated building roofing and job practices thereof.
Background technology
At present, China is in the roofworks practice, and the hard nut to crack on long-term puzzlement building circle is roof leakage and these two problems of heat-insulating property decay.And these two problems are because heat insulating material globality difference causes water space or steam detention space bigger; Look for sloping material moisture content part too high, roofing to leak simultaneously and winter the temperature difference cause in dewfall etc. all will make the steam increase waterproofing course under; Even the waterproofing course maintenance is good again, the waterproofing materials quality is high again, also can't resist " bulge " and the destructions such as frost heave in winter like summer; Cause maintenance every year, the vicious circle phenomenon of every year leaking.When insulation layer was in the water saturation state, roofing not only can not be incubated in the winter time, will look for slope and heat insulating material to be frozen in tightly on the floor on the contrary, formed very big frost-heave force, the destruction of causing agent structures such as cracks on floor slab, wall crazing.Therefore, how to solve the key issue that interior dewfall phenomenon of roofing heat-insulating layer and moistureproof problem have become the roof heat insulation technology.
On the other hand, in roofworks, the roof leakage problem is even more serious, and causes the roof heat insulation performance failure thus.The generation of this problem is except that the quality problems of roof waterproof layer itself, and most important reason is that upper and lower cement mortar overcoat of waterproofing course and leveling layer are very easy to cracking, causes waterproofing course to be torn.Simultaneously, sloping layer and insulation layer moisture content and injection water retaining in reservoir are excessive, cause waterproofing course winter " frost heave " and summer " bulge ", also bring out waterproofing course and are destroyed.
In a word; At present China's waterproofing course and insulation layer in roofworks is two separate functional configurations; These two functional layers need cement mortar screeding to falls layer, leveling layer and overcoat that it is bundled together again; Cause mutual harmful effect and destruction between each layer, form vicious circle, this is the hard nut to crack that perplexs the building circle for a long time.
How to seek and invent a kind of material and make it integrate waterproof and heat insulation function, can satisfy simultaneously requirements such as fire prevention in the roofworks, durable and compressive strength again, become the target that the building scientific research personnel pursues for many years.Had patent documentation to propose similar techniques such as foam-in-place polyurethane or hard polyurethane frothing plate in recent years, but all there are serious problems in fire prevention that should technology, durable and compressive strength, particularly because fireproof performance is relatively poor, are banned use of by national correlation department.
Summary of the invention
Order of the present invention is the deficiency that exists to prior art, and a kind of thermal-insulating waterproof integrated building roofing and job practices thereof are provided.So-called " integrated " one of which is meant that insulation and water-proof function are integrated; It two is meant through the cast in situs job practices and forms no a seam integral body roofing, makes building roof have better insulation and waterproof effect.
The technical scheme that realizes the object of the invention is:
Design a kind of thermal-insulating waterproof integrated building roofing, form, it is characterized in that the heat insulation tile layer bottom at building roof by sandwich waterproofing course in heat insulation tile layer and the foam concrete; Form by the heat insulation tile oblique cut grafting; Lap-joint is provided with the sealing groove face, and waterproofing course is to wipe off behind the on-site casting polyphenyl foam concrete on the heat insulation tile layer, sprays blade coating water-repellent paint behind the emulsion polymerization then; Re-lay waterproof roll, last cast-in-place foamed concrete and constituting;
Described insulation tile is by expanded polystyrene (EPS) or polyurethane or polyvinyl chloride or rubber or engineering plastics die forming, density 30~40Kg/m 3Thickness is 1~15mm;
Described emulsion polymerization is by polyvinyl acetate or polyphenyl third ethene or gathers third ethene or the rubber polyvinyl acetate is processed, pH value 6~8, and viscosity 200~1000mPas, infiltration thickness is 1~20mm;
Described water-repellent paint is by modified polyvinyl acetate or polyurethane or modified bitumen or gathers second third or rubber is processed, thickness 1~5mm;
Described waterproof roll has nonwoven by the high polymer waterproof material surface recombination and processes, thickness 1~8mm;
Its material of described foam concrete consists of polystyrene foaming granule 10~18kg/m 3, cement 180~600kg/m 3, blowing agent 0.3-0.9 kg/m 3, water 90-150 kg/m 3, density 200~800kg/m 3, thickness 10~150mm;
The job practices of thermal-insulating waterproof integrated building roofing; Carry out as follows: at first lay heat insulation tile; And process the sealing groove face, spray emulsion polymerization when pumping cast-in-place foamed concrete and wipeing off on the heat insulation tile layer simultaneously, half-dried hard state; Intensity is carried out blade coating water-repellent paint and sticking shop polymer membranes after can going up the people, the cast-in-place and strickling with the foam concrete pumping once more at last;
Described sealing groove face is to withhold overlap joint each other by the camber line shape face of insulation tile protuberance to constitute;
The present invention is applicable to flat pattern roofing and sloping type roofing.
Compared with prior art, characteristics of the present invention and beneficial effect thereof are:
Heat insulation tile layer among 1 the present invention has two functions; One of which " is maked somebody a mere figurehead " water-proof insulating roof, and forms an air layer between the roof structural level, and this air layer both can prevent the sedimentation and deformation of roof deck; Cause destroying waterproofing course and insulation layer structure; Can be used as the humidity discharging layer again the moisture that interior of building penetrates is discharged through the humidity discharging pore, avoided the bulge and the interior dewfall phenomenon of waterproof thermal-insulated each layer, improved the thermal resistance of roofing simultaneously greatly; Its two, formed built on stilts " upside-down waterproof layer " roofing function of suitable China southern climates, promptly the heat insulation tile layer is equivalent to the upside-down waterproof layer layer, makes southern heat insulationly solved preferably with waterproof;
The organic and inorganic pair of foaming body slurry that 2 foam concrete layers of the present invention are made up of granules of polystyrene and foam concrete built typing and formed on heat insulation tile.The thickness of this layer is 20mm~200mm, apparent density 200~500kg/m 3, coefficient of thermal conductivity 0.05-0.1 W/mk, compressive strength 0.3-1.0 MPa.This layer is main with heat insulation function; Water-proof function is auxilliary; Its water-proof function is except self having certain hydrophobic, drain function; Be mainly reflected in build on the thing heat insulation tile typing after, have anti-destruction, resistance to compression, resistance to deformation intensity, can prevent that heat insulation tile is damaged and guarantees that heat insulation tile overlaps closely all the time in long-term use.Simultaneously, making does not have the water space in the water-proof heat preserving architecture, not bulge, do not ftracture, in dewfall, form complete " body " waterproof construction;
Sealing groove face among 3 the present invention is equivalent to make shipwreck to get over two conical sleeves of gradient together, and the heat insulation tile lower space of protuberance can be communicated with the humidity discharging air layer simultaneously;
4 the present invention bond macromolecule waterproofing course sandwich in foam concrete, make it in the foam concrete of " tempering toughness with gentleness ", exempt from destruction, have improved the waterproof effect and the waterproof time limit greatly;
5 sealing permeable formations of the present invention are to be sprayed above that after on-site casting polyphenyl foam concrete layer is built by emulsion polymerization; Forming length of penetration is the compound structure layer of 1~20mm, and this layer major function is to improve water proofing property, hydrophobicity and the surperficial crack resistance of on-site casting polyphenyl foam concrete layer.The effect that next plays a transition zone, two layers rerum natura is close about making, and forms transition effect, and one integrated mass is not stratified; This layer also can improve heat insulation effect simultaneously;
6 water-repellent paint layers are to be made up of various high molecular water-proof paints or high molecular polymer cement, and it is that blade coating is sealing on the permeable formation, and its major function of thickness 1~5mm is that waterproof roll is sticked on the sealing permeable formation firmly;
7 the present invention with water-proof function and heat insulation function logging material characteristic; Changed in the waterproof thermal-insulated technology of traditional roofing; The construction technology that waterproofing materials must rely on cement mortar layer to combine with heat insulating material, the contradiction of also avoided mutual function reduction between waterproofing materials and the heat insulating material simultaneously, destroying each other;
8 the present invention adopt the mechanization pumping construction, save a large amount of artificial, easy construction, speed of application is fast, casual labourer can be two days the phase, shortens more than 10 times than traditional roofing construction cycle;
9 water-proof insulating roof fireproof performances of the present invention are good, reached national A2 level fire proofing material standard, and while good endurance, waterproof thermal-insulated year limit for length are with the same life-span of constructure body structure;
10 the present invention are applied widely, not only are suitable for the northern China severe cold area, are suitable for extremely hot area, China south too, and engineering cost is low simultaneously, construction technology is simple to operate, material source is extensive, is fit to extensively promote.
Description of drawings: Fig. 1 is a thermal-insulating waterproof integrated building roof structure sketch map, 1 heat insulation tile layer wherein, 2 foam concrete, 3 emulsion polymerizations, 4 water-repellent paints, 5 waterproof rolls, 6 foam concrete.
The specific embodiment
Below in conjunction with embodiment the present invention is elaborated, but protection scope of the present invention is not limited only to following embodiment:
Embodiment 1: the job practices of flat pattern roofing.At first the order overlap joint is put heat insulation tile on flat pattern roof structural plane, and polybenzene foamed concrete is built in pumping on its watt; Promptly overlap joint is put a heat insulation tile and is just built one at any time, looks for the slope to require to wipe off according to design thickness peace aspect waterproof simultaneously.That is to say that the waterproof that on-site casting polyphenyl foam concrete layer has the flat bed face concurrently looks for sloping function, so operation is accomplished until the entire job face.When on-site casting polyphenyl foam concrete layer is in half-dried hard state; Begin to spray emulsion polymerization, intensity is carried out the blade coating water-repellent paint after can going up the people, and the bonding polymer nonwoven cloth waterproof coiled material; After accomplish the sticking shop of macromolecule nonwoven cloth waterproof coiled material; The light weight concrete construction overcoat is built in pumping immediately, thickness 20mm, and look for the slope require to wipe off according to flat roof waterproof.So this layer also can have concurrently and look for brokenly function, so operation is after accomplishing the entire job face, and then engineering construction finishes.
Embodiment 2: the job practices of sloping type roofing.At first the order overlap joint is put heat insulation tile on sloping type roof structural plane; Use simultaneously ail gun with the heat insulation tile stickfast on structural plane; The afterbody of nailing must exceed heat insulation tile 10mm; The afterbody of nailing is bonded in on-site casting polyphenyl foam concrete layer, prevent that waterproof thermal-insulated aspect from sliding on structural plane.Putting, in the overlap joint, stickfast heat insulation tile, just can pumping build polybenzene foamed concrete, and wipe off, until accomplishing the entire job face according to design thickness.When on-site casting polyphenyl foam concrete layer is in half-dried hard state constantly, begin to spray emulsion polymerization, intensity is carried out blade coating water-repellent paint and bonding polymer coiled material after can going up the people.If the macromolecule coiled material selects for use anti-solar radiation to wear out, exempt the operation of light weight concrete construction overcoat, so far completion; As select the macromolecule nonwoven cloth waterproof coiled material for use, and need pumping cast-in-place light concrete shield, thickness 50mm, and wipe off until accomplishing the entire job face.

Claims (9)

1. a thermal-insulating waterproof integrated building roofing is made up of sandwich waterproofing course in heat insulation tile layer and the foam concrete, it is characterized in that the heat insulation tile layer at building roof bottom; Form by the heat insulation tile oblique cut grafting; Lap-joint is provided with the sealing groove face, and waterproofing course is to wipe off behind the on-site casting polyphenyl foam concrete on the heat insulation tile layer, sprays blade coating water-repellent paint behind the emulsion polymerization then; Re-lay waterproof roll, last cast-in-place foamed concrete.
2. a kind of thermal-insulating waterproof integrated building roofing according to claim 1 is characterized in that described insulation tile is by expanded polystyrene (EPS) or polyurethane or polyvinyl chloride or rubber or engineering plastics die forming, density 30~40Kg/m 3Thickness is 1~15mm.
3. a kind of thermal-insulating waterproof integrated building roofing according to claim 1; It is characterized in that described emulsion polymerization is by polyvinyl acetate or polyphenyl third ethene or gather third ethene or the rubber polyvinyl acetate is processed; PH value 6~8; Viscosity 200~1000mPas, infiltration thickness is 1~20mm.
4. a kind of thermal-insulating waterproof integrated building roofing according to claim 1 is characterized in that described water-repellent paint is to process thickness 1~5mm by modified polyvinyl acetate or polyurethane or modified bitumen or rubber.
5. a kind of thermal-insulating waterproof integrated building roofing according to claim 1 is characterized in that described waterproof roll has nonwoven by the high polymer waterproof material surface recombination and processes thickness 1~8mm.
6. a kind of thermal-insulating waterproof integrated building roofing according to claim 1 is characterized in that its material of described foam concrete consists of polystyrene foaming granule 10~18kg/m 3, cement 180~600kg/m 3, blowing agent 0.3-0.9 kg/m 3, water 90-150 kg/m 3, density 200~800kg/m 3, thickness 10~150mm.
7. the job practices of a kind of thermal-insulating waterproof integrated building roofing according to claim 1; It is characterized in that carrying out as follows: at first lay heat insulation tile; And process the sealing groove face, spray emulsion polymerization when pumping cast-in-place foamed concrete and wipeing off on the heat insulation tile layer simultaneously, half-dried hard state; Carry out blade coating water-repellent paint and sticking shop polymer membranes then, at last cast-in-place the and strickling with the foam concrete pumping once more.
8. the job practices of a kind of thermal-insulating waterproof integrated building roofing according to claim 7 is characterized in that described sealing groove face is to withhold overlap joint each other by the camber line shape face of insulation tile protuberance to constitute.
9. the job practices of a kind of thermal-insulating waterproof integrated building roofing according to claim 7 is characterized in that being applicable to flat pattern roofing and sloping type roofing.
CN 201110027510 2011-01-26 2011-01-26 Heat insulation and water prevention integration building roof and construction method thereof Expired - Fee Related CN102116078B (en)

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CN102926401B (en) * 2011-08-11 2015-08-05 上海建工二建集团有限公司 The process of foam concrete heat-preserving packed layer
CN103452252A (en) * 2012-06-04 2013-12-18 徐强 Cast-in-situ polyphenyl granule and concrete heat-insulation and waterproof material for roof
CN102787698B (en) * 2012-07-24 2015-09-02 张云麟 The preparation method of cast-in-situ insulation roof
CN104420584A (en) * 2013-09-02 2015-03-18 国家电网公司 Method for concreting roof of transformer substation
CN103835443A (en) * 2013-12-19 2014-06-04 郑兆华 Production method of waterproof roof
CN103758296B (en) * 2014-01-24 2016-09-14 福建闽华防水材料工程有限公司 Waterproof thermal-insulated inclined roof construction
CN103883080A (en) * 2014-03-07 2014-06-25 沈阳金铠建筑科技股份有限公司 Integrated roof water prevention and heat preservation structure and construction method thereof
CN103866927B (en) * 2014-03-07 2017-04-12 沈阳金铠建筑科技股份有限公司 Breathing roof insulation structure and construction method thereof
CN106223554A (en) * 2016-07-20 2016-12-14 邱炎新 A kind of building roof construction method
CN107965097B (en) * 2017-12-02 2019-10-25 江苏惠淳建设有限公司 A kind of roof insulation system and its construction using foam glass board
CN110863518B (en) * 2019-11-27 2021-07-23 荆门科顺新材料有限公司 Anti-aging asphalt-based pre-paved waterproof coiled material and preparation method thereof
CN111502132A (en) * 2020-03-23 2020-08-07 中建五局第三建设有限公司 Snow field ceiling heat preservation structure and laying method

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EP0088198B1 (en) * 1982-03-04 1986-04-09 Jean-Claude Deppen Method of constructing a covering for a building called "inverted roof", and prefabricated element for constructing such a covering
CN1064515A (en) * 1992-03-12 1992-09-16 孙相志 The job practices of rigid waterproof layer of roof
CN2515335Y (en) * 2001-11-05 2002-10-09 单锦春 Thermal insulation water-proof roof
CN1490477A (en) * 2003-08-29 2004-04-21 星 陈 Insulative cast-in-situs vapour barrier multilayer roofing with composite structure and constructing method thereof
CN201144486Y (en) * 2007-12-28 2008-11-05 常州易能科技有限公司 Light waterproof heat insulation roof
CN201236427Y (en) * 2008-06-12 2009-05-13 江阴润大防水工业有限公司 Water-proof structure of colorful steel tile roof

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0088198B1 (en) * 1982-03-04 1986-04-09 Jean-Claude Deppen Method of constructing a covering for a building called "inverted roof", and prefabricated element for constructing such a covering
CN1064515A (en) * 1992-03-12 1992-09-16 孙相志 The job practices of rigid waterproof layer of roof
CN2515335Y (en) * 2001-11-05 2002-10-09 单锦春 Thermal insulation water-proof roof
CN1490477A (en) * 2003-08-29 2004-04-21 星 陈 Insulative cast-in-situs vapour barrier multilayer roofing with composite structure and constructing method thereof
CN201144486Y (en) * 2007-12-28 2008-11-05 常州易能科技有限公司 Light waterproof heat insulation roof
CN201236427Y (en) * 2008-06-12 2009-05-13 江阴润大防水工业有限公司 Water-proof structure of colorful steel tile roof

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Owner name: SHENYANG GOLDEN ARMOR ARCHITECTURAL TECHNOLOGY CO.

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