CN102113603B - Cocoa butter replacer composition as well as preparation method and application thereof - Google Patents

Cocoa butter replacer composition as well as preparation method and application thereof Download PDF

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CN102113603B
CN102113603B CN 200910247936 CN200910247936A CN102113603B CN 102113603 B CN102113603 B CN 102113603B CN 200910247936 CN200910247936 CN 200910247936 CN 200910247936 A CN200910247936 A CN 200910247936A CN 102113603 B CN102113603 B CN 102113603B
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oil
iodine value
composition
lubricant component
substitute
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CN102113603A (en
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胡鹏
徐振波
余愚
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Shanghai Jiali Food Industry Co ltd
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SOUTHSEAS SPECIALTY FATS INDUSTRIAL (SHANGHAI) Co Ltd
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Abstract

The invention discloses a cocoa butter replacer composite as well as a preparation method and an application thereof. The composite contains an ingredient A from vegetable oil, wherein the iodine value of the ingredient A is 45-56g I/100g; and the ingredient A accounts for 70-100% by calculating with the total mass of the composite. The cocoa butter replacer composite provided by the invention is obtained by carrying out fractionation, hydrogenation and the like on the vegetable oil.

Description

A kind of substitute of cocoa fat composition and method of making the same and purposes
Technical field
The present invention relates to field of food, relate in particular to a kind of chocolate coating substitute of cocoa fat composition and method of making the same and purposes.
Background technology
Substitute of cocoa fat is the substitute of natural cocoa butter, low price, aboundresources, its physical characteristic below 20 ℃, has preferably hardness, fragility and shrinkage, coating and mouthfeel near cocoa butter, in chocolate manufacture process, need not temperature adjustment, simplified technique.
The rheological characteristic of chocolate coating slurry is much better than chocolate mass, and the former is higher than the latter by fat content.At present, along with the day by day more new development of chocolate coating food products market, also develop rapidly as grease material and fat or oil composition goods of one of most important raw-food material.
Non-bay acid type substitute of cocoa fat (Cocoa Butter Re-placer, CBR) be a kind of with vegetable oil (rice bran oil, cottonseed oil, soya-bean oil, palm wet goods) for raw material, through come unstuck, a series of tristearin of being processed into such as depickling, decolouring, deodorization, hydrogenation, fractionation.Because its raw material sources are extensive, cheap, stearic physical behavior is similar to cocoa butter, price only is 1/3rd of cocoa butter, so in the situation in short supply at cocoa bean, that international market price rises steadily, be used for replacing cocoa butter by many countries, be widely used in the production of chocolate and part candy.
But traditional CBR heat resistance is poor, and mouthfeel is bad, the chocolate coating serious cracking of making.Therefore this area is in the urgent need to providing a kind of heat resistanceheat resistant type, and mouthfeel is good, and cost is low, is rich in nutritional labeling, and the chocolate coating of anti-cracking is with non-bay acid type substitute of cocoa fat (Cocoa Butter Re-placer, CBR).
Summary of the invention
The present invention aims to provide a kind of substitute of cocoa fat composition and method of making the same and purposes.
Another object of the present invention provides a kind of chocolate coating.
In a first aspect of the present invention, a kind of substitute of cocoa fat composition is provided, it is the composition A of 45-56g I/100g that described composition contains an iodine value from vegetable oil; In the gross weight of composition, the content of described composition A is 70-100%.
In another preference, described composition also contains acceptable emulsifying agent and antioxidant on the bromatology; In the gross weight of composition, the content of described emulsifying agent is 0.01-20%, and the content of described antioxidant is 0.0001-10%.
In another preference, described lubricant component A prepares by following steps:
(a) be that the vegetable oil of 50-60gI/100g divides and carries with iodine value, obtain the liquid oils that iodine value is 60-70gI/100g; With
(b) liquid oils that step (a) is obtained is carried out hydrogenation and is obtained the lubricant component A that iodine value is 45-56g I/100g.
In another preference, described vegetable oil is selected from shea butter, rapeseed oil, soybean oil, SIMMONDSIA CHINENSIS SEED OIL, lanolin, grape-kernel oil, evening primrose oil, linseed oil or sunflower oil.
In a second aspect of the present invention, a kind of preparation method of aforesaid substitute of cocoa fat composition provided by the invention is provided, described method comprises step:
(1) is that the vegetable oil of 50-60g I/100g divides and carries with iodine value, obtains the liquid oils that iodine value is 60-70gI/100g;
(2) liquid oils that step (1) is obtained is carried out hydrogenation and is obtained the lubricant component A that iodine value is 45-56g I/100g; With
(3) lubricant component A is decoloured, deodorization processes, and obtains aforesaid substitute of cocoa fat composition provided by the invention.
In another preference, in step (3) lubricant component A decoloured, after deodorization processes, add acceptable emulsifying agent and antioxidant on the bromatology, obtain aforesaid composition provided by the invention.
In another preference, described vegetable oil is selected from following one or more: shea butter, palm oil, rapeseed oil, soybean oil, SIMMONDSIA CHINENSIS SEED OIL, lanolin, grape-kernel oil, evening primrose oil, linseed oil and sunflower oil; Selected in described minute to divide from solvent and carry or dry fractionation.
In another preference, described solvent divides the solvent in carrying to be selected from acetone, benzinum, cyclohexane, ethanol or No. 6 solvent naphthas (requiring with reference to GB 1669-96).
In a third aspect of the present invention, provide a kind of purposes of aforesaid substitute of cocoa fat composition provided by the invention, for the preparation of chocolate or chocolate coating.
In a fourth aspect of the present invention, provide the application of liquid oils on the preparation substitute of cocoa fat from shea butter.
Accordingly, the invention provides a kind of heat resistanceheat resistant type, mouthfeel is good, and cost is low, is rich in nutritional labeling, and the chocolate coating of anti-cracking is with non-bay acid type substitute of cocoa fat (Cocoa Butter Re-placer, CBR)
The specific embodiment
The inventor is through extensive and deep research, the resulting a kind of heat resistanceheat resistant types of processing such as some vegetable oil are put forward by dividing, hydrogenation have been surprised to find that, mouthfeel is good, cost is low, be rich in nutritional labeling, the chocolate coating CBR of anti-cracking has fundamentally solved this and has perplexed insider's quality problem always.Based on this, finished the present invention.
CBR provided by the invention (or being called substitute of cocoa fat) can also add emulsifying agent, antioxidant etc. take vegetable oil as primary raw material; Composition iodine value from vegetable oil among the CBR provided by the invention is 45-56gI/100g, gross weight in this composition, the content of unsaponifiable matter wherein (such as triterpene substance, phytosterol and/or vitamin E) is no less than 4%, preferably is no less than 7%; In the gross weight of CBR provided by the invention, be 70-100% from the content of the composition of vegetable oil.In the gross weight of CBR provided by the invention, the content of emulsifying agent is 0.01-20%, and the content of antioxidant is 0.0001-10%.
Composition from vegetable oil among the CBR provided by the invention is to use to divide first to carry, rear catalyst mixing hydrogenation process and obtaining.Particularly, may further comprise the steps:
The first step is that the vegetable oil of 50-60g I/100g carries out carrying in one or multi-channel minute with iodine value, obtains the liquid oils that iodine value is 60-70g I/100g;
Second step carries out hydrogenation with the liquid oils that the first step obtains, and makes iodine value reduce to 45-56g I/100g;
In the 3rd step, refining obtains among the CBR provided by the invention composition from vegetable oil.
Minute bag in the first step is drawn together solvent and is divided and carry and dry fractionation.Described solvent divide carry in the volume ratio of employed solvent and vegetable oil be 2-4: 1, described solvent is selected from acetone, benzinum, cyclohexane, ethanol, No. 6 organic solvents such as solvent; Preferably, can carry out repeatedly solvent and divide and carry, such as but not limited to 2-4 time.Described dry fractionation can be under the growing the grain temperature of-5 ℃ to 35 ℃ (can select to be fit to the growing the grain temperature of different oil according to different oil), vegetable oil is carried out the normal pressure growing the grain, obtain the mixture of solid oil and liquid oils, then cling at 1-40, preferably under the pressure of 5 bar, mixture to gained carries out press filtration, obtains liquid oils.
Can use the oil hydrogenation catalyst of this area routine in the hydrogenation of second step, such as but not limited to, the mixing of copper, nickel, lanthanum, Cerium, cobalt, manganese or these metals.The addition of described oil hydrogenation catalyst is with the grease weighing scale, and percentage is 0.01-5%.
Refining in the 3rd step comprises the processing such as decolouring, deodorization.So-called decolouring is that the magazines such as employed catalyst and pigment in the above-mentioned hydrogenation are removed, and can use the method for this area routine to carry out, such as but not limited to, utilize the suction-operated decolouring of carclazyte, active carbon.So-called deodorization can use the method for this area routine to carry out, such as but not limited to, 210-260 ℃ of vacuum deodorization.
CBR provided by the invention just can obtain after above-mentioned three steps of process, preferably, can be added into emulsifying agent, antioxidant.
Employed vegetable oil is selected from following one or more among the CBR provided by the invention: shea butter, high iodine value palm oil, rapeseed oil, soybean oil, SIMMONDSIA CHINENSIS SEED OIL, lanolin, grape-kernel oil, evening primrose oil, linseed oil and sunflower oil; Preferred shea butter or shea butter and the palmitic miscella of high iodine value.Shea butter (shea butter) is a kind of grease that originates in Africa, contain the triterpene substance, phytosterol and the vitamin E that are no less than 4% (the contained ratio of general vegetable oil is less than 1%), these nutriments are at health care, medicine, and the daily use chemicals industry has been widely used.
Employed emulsifying agent comprises lecithin among the CBR provided by the invention, tween, polyglycereol castor-oil plant alcohol ester (PGPR), propylene glycol monostearate (PGMS) etc.; Employed antioxidant comprises TBHQ (TBHQ), 2,6-di-tert-butyl hydroxy toluene (BHT), butylhydroxy anisole (BHA), vitamin E, and rosemary, Xue MingRosma rinus officinalis.
Use CBR provided by the invention can prepare a kind of chocolate coating, the gross weight in described coating wherein contains: the 10-20% cocoa power; 40-50% sugar; 20-40% CBR provided by the invention; The 5-20% whole milk powder; With 0.2-1% phosphatide.
The above-mentioned feature that the present invention mentions, or the feature that embodiment mentions can any combination.All features that this case specification discloses can with any composition forms and usefulness, each feature that discloses in the specification can anyly provide the alternative characteristics of identical, impartial or similar purpose to replace.Therefore except special instruction is arranged, the feature that discloses only is the general example of equalization or similar features.
Major advantage of the present invention is:
1, CBR heat resistanceheat resistant provided by the invention, cost is low, is rich in nutritional labeling.
2, CBR preparation technology provided by the invention is simple.
Below in conjunction with specific embodiment, further set forth the present invention.Should be understood that these embodiment only to be used for explanation the present invention and be not used in and limit the scope of the invention.The experimental technique of unreceipted actual conditions in the following example is usually according to normal condition or the condition of advising according to manufacturer.Unless otherwise indicated, otherwise all percentage, ratio, ratio or umber by weight.
Unit in the percent weight in volume among the present invention is well-known to those skilled in the art, for example refers to the weight of solute in 100 milliliters solution.
Unless otherwise defined, employed all specialties are identical with the meaning that scientific words and one skilled in the art are familiar with in the literary composition.In addition, any method similar or impartial to described content and material all can be applicable in the inventive method.The usefulness that better implementation method described in the literary composition and material only present a demonstration.
The shea butter that uses in the embodiment of the invention is available from oil chemical industry (Shanghai) Co., Ltd. in good
The oil hydrogenation catalyst 9908 that uses in the embodiment of the invention is believed ten thousand rich (Shanghai) Chemical trade Co., Ltd available from the village.
The oil hydrogenation catalyst 9920 that uses in the embodiment of the invention is believed ten thousand rich (Shanghai) Chemical trade Co., Ltd available from the village.
Solid fat performance is to measure by international method AOCS Cd16b-93 method to obtain in the embodiment of the invention.
Embodiment 1
CBR 1
Shea butter (iodine value 50-60gI/100g), acetone divides and raises shea butter liquid oil (iodine value 60-70gI/100g), carry out hydrogenation take 9908 as catalyst (addition 0.1% (with the weighing scale of grease)) again, reaction temperature 150-200 ℃, pressure 1-5bar, iodine value is down to 45-56gI/100g, then carries out refining and forms, add lecithin, obtain CBR 1.The results are shown in Table 1 and table 2.
Table 1
Figure G2009102479363D00051
Table 2
Figure G2009102479363D00061
Embodiment 2
CBR 2
Shea butter (iodine value 55-60gI/100g), benzinum divides and raises shea butter liquid oil (iodine value 60-70gI/100g), (addition 0.02% (take the weighing scale of grease) carries out hydrogenation as catalyst with 9908 (additions 0.08%) and 9920 again, reaction temperature 150-200 ℃, pressure 1-5bar, iodine value is down to 45-56gI/100g, then carries out refining and forms, add PGPR 0.2% (in the gross weight of the CBR that obtains), obtain CBR 2.The results are shown in Table 3.
Table 3
Embodiment 3
CBR 3
Shea butter can obtain shea butter liquid oil (iodine value 60-70gI/100g) through dry fractionation, carries out 9908 hydrogenations or 9920+9908 mixing hydrogenation (with the condition of embodiment 1) again, then carries out refining, the results are shown in Table 4.
Table 4
Embodiment 4
CBR 4
Shea butter can be through too raising shea butter liquid oil (iodine value 60-70gI/100g), and and high iodine value palm oil (iodine value 56-70gI/100g) mix (iodine value of the vegetable oil that obtains after the mixing is 56-70) with 7: 3 weight ratio, carry out again 9908 hydrogenations or 9920+9908 mixing hydrogenation (with the condition of embodiment 1), then carry out refining, the results are shown in Table 5.
Table 5
Figure G2009102479363D00071
Comparative example
With conventional art, namely take palm oil and soya-bean oil as raw material, add catalysts selective (9908) hydrogenation and form hydrogenation result such as table 6.
Table 6
Figure G2009102479363D00072
The result shows that there is following shortcoming in traditional product: the heat resistance in winter is good, but in summer, the heat resistance of this product is not good.And the expensive raw material price that adopts.
Heat resistance experiment contrast
With embodiment 1,2,3 and comparative example make chocolate coating.
Coating formula is:
14.5% cocoa power
45% Icing Sugar
30% grease
10% whole milk powder
0.5% lecithin
According to the chocolate preparation method of traditional substitute of cocoa fat, be made into chocolate, be placed in 35 ℃ of insulating boxs 9 days, observe the surface state hand-manipulating of needle in-degree of going forward side by side and detect.Result such as table 7.
Table 7
Surface state Hardness (needle penetration)
Embodiment 1 Dry glossy 88
Embodiment 2 Dry glossy 85
Embodiment 3 Dry glossy 90
Embodiment 4 Dry glossy 86
Comparative example Moistening tarnish 110
Remarks: needle penetration is larger, and hardness is larger.
The nutritional labeling assessment:
Embodiment 1,2,3 contains the unsaponifiable matter (assay method is national standard method GBT 5535.2-2008) that is no less than 7% (the contained ratio of comparative example is less than 1%), be mainly triterpene substance, phytosterol and vitamin E, these nutriments are at health care, medicine, and the daily use chemicals industry has been widely used.
Products taste of the present invention is the same with original product.Its advantage has:
Heat resistance: in winter or summer, the heat resistance of this product is all good.
Cost: lower more than 1000 yuan/tons than traditional product.
Nutritional labeling: contain the triterpene substance, phytosterol and the vitamin E that are no less than 4% (the contained ratio of general vegetable oil is less than 1%), these nutriments are at health care, medicine, and the daily use chemicals industry has been widely used.
The above only is preferred embodiment of the present invention, be not to limit essence technology contents scope of the present invention, essence technology contents of the present invention is broadly to be defined in the claim scope of application, any technology entity or method that other people finish, if defined identical with the claim scope of application, also or a kind of change of equivalence, all will be regarded as being covered by among this claim scope.

Claims (9)

1. substitute of cocoa fat composition, it is the lubricant component A of 45-56gI/100g that described composition contains an iodine value from vegetable oil; In the gross weight of composition, the content of described lubricant component A is 70-100%; It is characterized in that described lubricant component A prepares by following steps:
(a) be that the vegetable oil of 50-60g I/100g divides and carries with iodine value, obtain the liquid oils that iodine value is 60-70gI/100g;
(b) liquid oils that step (a) is obtained is carried out hydrogenation and is obtained the lubricant component A that iodine value is 45-56g I/100g.
2. composition as claimed in claim 1 is characterized in that, described composition also contains acceptable emulsifying agent and antioxidant on the bromatology; In the gross weight of composition, the content of described emulsifying agent is 0.01-20%, and the content of described antioxidant is 0.0001-10%.
3. composition as claimed in claim 1 is characterized in that, described vegetable oil is selected from shea butter, palm oil, rapeseed oil, soybean oil, SIMMONDSIA CHINENSIS SEED OIL, lanolin, grape-kernel oil, evening primrose oil, linseed oil or sunflower oil.
4. preparation is characterized in that such as the method for the arbitrary described substitute of cocoa fat composition of claim 1-3 described method comprises step:
(1) is that the vegetable oil of 50-60g I/100g divides and carries with iodine value, obtains the liquid oils that iodine value is 60-70gI/100g;
(2) liquid oils that step (1) is obtained is carried out hydrogenation and is obtained the lubricant component A that iodine value is 45-56g I/100g; With
(3) lubricant component A is decoloured, deodorization processes.
5. method as claimed in claim 4 is characterized in that, in step (3) lubricant component A is decoloured, after deodorization processes, adds acceptable emulsifying agent and antioxidant on the bromatology.
6. such as claim 4 or 5 described methods, it is characterized in that described vegetable oil is selected from: shea butter, palm oil, rapeseed oil, soybean oil, SIMMONDSIA CHINENSIS SEED OIL, lanolin, grape-kernel oil, evening primrose oil, linseed oil and sunflower oil; Selected in described minute to divide from solvent and carry or dry fractionation.
7. method as claimed in claim 6 is characterized in that, described solvent divides the solvent in carrying to be selected from acetone, benzinum, cyclohexane, ethanol or No. 6 solvent naphthas.
8. the purposes such as the arbitrary described substitute of cocoa fat composition of claim 1-3 is characterized in that, for the preparation of chocolate or chocolate coating.
9. be the application of liquid oils on the preparation substitute of cocoa fat of 45-56g I/100g from the shea butter iodine value.
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CN104126673A (en) * 2013-05-03 2014-11-05 丰益(上海)生物技术研发中心有限公司 Peanut oil body composition and application thereof
CN103815104B (en) * 2013-09-30 2016-08-24 安徽康尔美油脂有限公司 A kind of method utilizing chemically catalyzed interesterification method to prepare cacaolike butter
CN108289469A (en) * 2015-12-02 2018-07-17 日清奥利友集团株式会社 Cladding fat or oil composition
CN106879750A (en) * 2015-12-16 2017-06-23 嘉里特种油脂(上海)有限公司 A kind of crisp point special fat of Chinese style
CN106262624A (en) * 2016-08-25 2017-01-04 宁夏宁杨清真食品有限公司 The cold and dressed with sauce material of Spiced chicken with chili sauce and processing method
MX2019014385A (en) * 2017-06-07 2020-08-06 Aak Ab Publ Shea based cocoa substitute.

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